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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 5536
DESIGNING OF RAILWAY SIGNALLING, INTERLOCKING SYSTEM AND CONTROLLING
USING PLC WITH SCADA
Niteesh Kottapalli1, Bhargav Koya2, Vishal Mulpuri3, Mahesh Muthukuri4
1,2,3,4UG Student, Department of Electronics and Communications Engineering, Vasireddy Venkatadri Institute of
Technology, Namburu(V), Guntur(Dt), Andhra Pradesh, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - This project illustrates a design a of railway
signaling and interlocking with enhanced safety system PLC
and SCADA. The Indian railway is considered as the largest
railway network in Asia, but there are few drawbacks which
can be overcomed by using railway signaling and
interlocking system. In Indian railways, signaling and
interlocking process is not completely automated, but being
still managed by railway employees. During train crossing,
there are certain works which are required to be done by
human interference, which causes problems in railway
interlocking system like delay, collision, chain pulling, and
passenger etc. Hence, these problems can be solved by
applying PLC and SCADA. The main task of interlocking is to
provide a route request at suitable managing points and
signals, which will not cause any collision. The proposed
work is dependent on PLC, which are capable of performing
signaling and interlocking process automatically which can
even be changed, corrected and observed by using SCADA
system, resulting in reduction of human involvement.
Key words: SCADA (Supervisory Control and Data
Acquisition), PLC(programmable logic controller),
Interlocking System.
1. INTRODUCTION
The project aims at providing an excellent usage of SCADA
facility both in large and small systems. In this project, we
focused on building a Railway system provided with an
interlocking and Controlling facility via bymakinguseofPLC
and SCADA. SCADA can be built in three applications suchas
in Industrial, infrastructural and Facility-Based processes.
Industrial proceses include manufacturing, process control,
power generation. Infrastructure processes include water
treatment and distribution, wastewater collection and
treatment, electric power transmission and distribution.
Facility-Based processes, including buildings,airports,ships
and space stations they monitor and control everything so
that one can able to get to know about the background work
of any system if and only if it is designed by using SCADA.
2. PROPOSED SYSTEM:
Fig 2.1: Proposed system
• By employing the PLC for automatic control of
railway trains would decrease the railway traffic
and also automating railwaygatecontrol atthelevel
crossings.
• The capacity decides the number of trains that can
run on a single day and also we can recordandstore
the exact time of arrival and leaving.
• Design of an automated railway signalling and
interlocking system using Programic logic
controller(PLC) will do all the operations that are
performed manually.
3. LEVEL CROSSING:
Fig 3.1Level Crossing
• A level crossing is an intersection where a railway
line crosses a road or path.
• Initially, a variety of signs were posted at crossings,
and in time, watchmen were stationed at the busier
crossings to warn of approaching trains.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 5537
When activated, the lights flash, the bells ring and the
barriers lower, as the crossing is usually automatic. More
rarely, once the barriers fully lowered, the sound changes.
For some level crossings, when the barriers begin to go up,
the square light stops flashing.
4. INTERLOCKING:
Fig 4: Interlocking
• In railway signalling, an interlocking is an
arrangement of signal apparatus that prevents
conflicting movements through an arrangement of
tracks such as junctions or crossings.
• Interlocking is basically mechanical or relay based.
• PLC means Programming Logic Controlleranditisa
digital computer which stores the data in the form
of non-versatile.
Some of the fundamental principal of interlocking include:
Signals may not be operated to permit conflicting train
movements to take place at the same time on set route.
Switches and other appliances in the route must beproperly
'set' before a signal may allow train movements toenterthat
route.
In order to ensure that the signalling system never provides
conflicting signals and the points are not set for more than
one train that might end up proceeding on to the same
section of track and hence suffering a collision, various
schemes have been developed to coordinate the settings of
the points and the signals within the region controlled by a
signalbox or signal cabin.
4.1 IR SENSOR:
Fig 4.1.1 IR sensor
• An infrared sensor is an electronic instrument that
is used to sense certain characteristics of its
surroundings.
• Infrared sensors are also capable of measuring the
heat being emitted by an object and detecting
motion.
4.2 Relays :
Fig 4.2.1: Relays
A relay is an electrically operated switch. It consists of a set
of input terminals for a singleormultiplecontrol signals,and
a set of operating contact terminals. The switch may have
any number of contacts in multiple contact forms, such as
make contacts, break contacts, or combinations thereof.
Relays are used where it is necessary to control a circuit by
an independent low-power signal, or where several circuits
must be controlled by one signal. Relays were first used in
long-distance telegraph circuits as signal repeaters: they
refresh the signal coming in from one circuit by transmitting
it on another circuit. Relays were used extensively in
telephone exchanges and early computersto performlogical
operations.
4.3 LIMIT SWITCH
Fig 4.3.1: Limit Switch
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 5538
A limit switch is an electromechanical device that consistsof
an actuator mechanically linked to a setofcontacts.Whenan
object comes into contact with the actuator, the device
operates the contacts to make or break an electrical
connection
5. SCADA BOARD:
Fig 5: Scada Board
• Sometimes it is possible of arriving two trains on
same platform. In that cases one train should wait
out side the platform.
• This problem can overcome by using Interlocking
System.
• PLC automatically navigates the train to on a free
platform.
• The figure shows the traditional system used to
navigate train which is under the control of station
master.
5.1 PROJECT CONSTRUCTION:
Fig 5.1.1: Project Construction
6. CONCLUSION
The Indian Railway is themostwidelyusedtransportsystem
in India and also it is the most cost efficient mode of
transport. We are thankful to our Siemens project guide A K
R. Kotewswara Rao Sir and our academic project guide M.
Pardha Saradhi sir for their support and encouragement in
finishing up this huge project.
7. REFERENCES
• R.Gopinathan and Shivashankar, “PLC Based
Railway Level Crossing Gate Control,” international
journal of emerging technologyincomputerscience
& electronics (IJETCSE), ISSN: 0976-1353, Volume
8, Issue 1- April 2014.
• Y.Baba, A.Hiratsuka, E.Sasaki, O.Yamamoto and
M.Miyamoto, “Radio-based Train Control System,”
Hitachi Review, Volume 61, 2012.
• T.ten Hoeve, “Model Based Testing of a PLC Based
Interlocking System,” Master thesis, University of
Twente.
• Allen Bradley MicroLogix 1000, Architecture and
Operation, module1.
• O.Eris and I.Mutlu,“Design of Signal Control
Structures Using Formal Methods for Railway
Interlocking Systems,” 11th Int. B Conf. Control,
Automation.
• ‘Simulation of Relay Interlocking Systems’ by L. E
.Eriksen and B. Pedersen, 2007.

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IRJET - Designing of Railway Signalling, Interlocking System and Controlling using PLC with Scada

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 5536 DESIGNING OF RAILWAY SIGNALLING, INTERLOCKING SYSTEM AND CONTROLLING USING PLC WITH SCADA Niteesh Kottapalli1, Bhargav Koya2, Vishal Mulpuri3, Mahesh Muthukuri4 1,2,3,4UG Student, Department of Electronics and Communications Engineering, Vasireddy Venkatadri Institute of Technology, Namburu(V), Guntur(Dt), Andhra Pradesh, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - This project illustrates a design a of railway signaling and interlocking with enhanced safety system PLC and SCADA. The Indian railway is considered as the largest railway network in Asia, but there are few drawbacks which can be overcomed by using railway signaling and interlocking system. In Indian railways, signaling and interlocking process is not completely automated, but being still managed by railway employees. During train crossing, there are certain works which are required to be done by human interference, which causes problems in railway interlocking system like delay, collision, chain pulling, and passenger etc. Hence, these problems can be solved by applying PLC and SCADA. The main task of interlocking is to provide a route request at suitable managing points and signals, which will not cause any collision. The proposed work is dependent on PLC, which are capable of performing signaling and interlocking process automatically which can even be changed, corrected and observed by using SCADA system, resulting in reduction of human involvement. Key words: SCADA (Supervisory Control and Data Acquisition), PLC(programmable logic controller), Interlocking System. 1. INTRODUCTION The project aims at providing an excellent usage of SCADA facility both in large and small systems. In this project, we focused on building a Railway system provided with an interlocking and Controlling facility via bymakinguseofPLC and SCADA. SCADA can be built in three applications suchas in Industrial, infrastructural and Facility-Based processes. Industrial proceses include manufacturing, process control, power generation. Infrastructure processes include water treatment and distribution, wastewater collection and treatment, electric power transmission and distribution. Facility-Based processes, including buildings,airports,ships and space stations they monitor and control everything so that one can able to get to know about the background work of any system if and only if it is designed by using SCADA. 2. PROPOSED SYSTEM: Fig 2.1: Proposed system • By employing the PLC for automatic control of railway trains would decrease the railway traffic and also automating railwaygatecontrol atthelevel crossings. • The capacity decides the number of trains that can run on a single day and also we can recordandstore the exact time of arrival and leaving. • Design of an automated railway signalling and interlocking system using Programic logic controller(PLC) will do all the operations that are performed manually. 3. LEVEL CROSSING: Fig 3.1Level Crossing • A level crossing is an intersection where a railway line crosses a road or path. • Initially, a variety of signs were posted at crossings, and in time, watchmen were stationed at the busier crossings to warn of approaching trains.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 5537 When activated, the lights flash, the bells ring and the barriers lower, as the crossing is usually automatic. More rarely, once the barriers fully lowered, the sound changes. For some level crossings, when the barriers begin to go up, the square light stops flashing. 4. INTERLOCKING: Fig 4: Interlocking • In railway signalling, an interlocking is an arrangement of signal apparatus that prevents conflicting movements through an arrangement of tracks such as junctions or crossings. • Interlocking is basically mechanical or relay based. • PLC means Programming Logic Controlleranditisa digital computer which stores the data in the form of non-versatile. Some of the fundamental principal of interlocking include: Signals may not be operated to permit conflicting train movements to take place at the same time on set route. Switches and other appliances in the route must beproperly 'set' before a signal may allow train movements toenterthat route. In order to ensure that the signalling system never provides conflicting signals and the points are not set for more than one train that might end up proceeding on to the same section of track and hence suffering a collision, various schemes have been developed to coordinate the settings of the points and the signals within the region controlled by a signalbox or signal cabin. 4.1 IR SENSOR: Fig 4.1.1 IR sensor • An infrared sensor is an electronic instrument that is used to sense certain characteristics of its surroundings. • Infrared sensors are also capable of measuring the heat being emitted by an object and detecting motion. 4.2 Relays : Fig 4.2.1: Relays A relay is an electrically operated switch. It consists of a set of input terminals for a singleormultiplecontrol signals,and a set of operating contact terminals. The switch may have any number of contacts in multiple contact forms, such as make contacts, break contacts, or combinations thereof. Relays are used where it is necessary to control a circuit by an independent low-power signal, or where several circuits must be controlled by one signal. Relays were first used in long-distance telegraph circuits as signal repeaters: they refresh the signal coming in from one circuit by transmitting it on another circuit. Relays were used extensively in telephone exchanges and early computersto performlogical operations. 4.3 LIMIT SWITCH Fig 4.3.1: Limit Switch
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 5538 A limit switch is an electromechanical device that consistsof an actuator mechanically linked to a setofcontacts.Whenan object comes into contact with the actuator, the device operates the contacts to make or break an electrical connection 5. SCADA BOARD: Fig 5: Scada Board • Sometimes it is possible of arriving two trains on same platform. In that cases one train should wait out side the platform. • This problem can overcome by using Interlocking System. • PLC automatically navigates the train to on a free platform. • The figure shows the traditional system used to navigate train which is under the control of station master. 5.1 PROJECT CONSTRUCTION: Fig 5.1.1: Project Construction 6. CONCLUSION The Indian Railway is themostwidelyusedtransportsystem in India and also it is the most cost efficient mode of transport. We are thankful to our Siemens project guide A K R. Kotewswara Rao Sir and our academic project guide M. Pardha Saradhi sir for their support and encouragement in finishing up this huge project. 7. REFERENCES • R.Gopinathan and Shivashankar, “PLC Based Railway Level Crossing Gate Control,” international journal of emerging technologyincomputerscience & electronics (IJETCSE), ISSN: 0976-1353, Volume 8, Issue 1- April 2014. • Y.Baba, A.Hiratsuka, E.Sasaki, O.Yamamoto and M.Miyamoto, “Radio-based Train Control System,” Hitachi Review, Volume 61, 2012. • T.ten Hoeve, “Model Based Testing of a PLC Based Interlocking System,” Master thesis, University of Twente. • Allen Bradley MicroLogix 1000, Architecture and Operation, module1. • O.Eris and I.Mutlu,“Design of Signal Control Structures Using Formal Methods for Railway Interlocking Systems,” 11th Int. B Conf. Control, Automation. • ‘Simulation of Relay Interlocking Systems’ by L. E .Eriksen and B. Pedersen, 2007.