Ipec shaper and planer
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This document provides information about a shaper machine tool. It includes specifications of a shaper such as maximum ram stroke length and power input. It then describes the main parts of a shaper like the base, column, ram, and tool head. Different types of shapers are classified based on ram travel direction, cutting stroke action, and driving mechanism. Common shaping operations like machining horizontal and vertical surfaces are outlined. Formulas for cutting time and quick return ratio are also provided.
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Planner machineppt by polayya
A planer is a large machine tool used to machine flat and curved surfaces on wood or metal workpieces. It consists of a bed with ways that support a reciprocating table. Vertical housings on each side of the bed carry cross rails that mount tool heads. There are five main types of planers: double housing, open side, pit, divide table, and edge. The double housing planer is most common, with two housings limiting workpiece width. Other types allow wider pieces or stationary work. The tool heads move across the workpiece in the cross-feed direction to remove material in slicing motions.
Shaper
The document discusses a shaper, which is a machine tool used to produce flat surfaces on workpieces. It has a single-point cutting tool mounted on a ram that reciprocates to cut material on the forward stroke only. The workpiece is held rigidly in a vice on the machine table. The document describes the main parts of a shaper, including the base, column, ram, table, and tool head. It also classifies shapers based on the direction of ram travel and driving mechanism. Shaping operations like machining horizontal and vertical surfaces are explained.
Shaper machine
A shaper machine produces flat surfaces on workpieces by moving a cutting tool in a straight line using a ram. The ram moves the tool forward for the cutting stroke and backward for the return stroke with no cutting during the return stroke. A shaper can produce horizontal, vertical, or inclined surfaces, as well as grooves, slots, and steps. The main components of a shaper are the base, column, table, cross rail, ram, and tool head. Shapers are classified based on their ram driving mechanism or orientation and include crank, geared, hydraulic, horizontal, and vertical shapers.
Shaper Machine
The shaper is a machine tool that uses a reciprocating single-point cutting tool to machine flat surfaces on workpieces secured to a stationary table. The tool is mounted on a ram that moves back and forth, cutting on the forward stroke and returning idle on the back stroke. Key components include the base, ram, clapper box, table, saddle, column, and toolhead. The toolhead can be rotated or adjusted vertically to cut at angles or vary the depth of cut. Common operations include machining square edges, side surfaces, and cutting gear teeth.
Shaper, slotter, planer
This document provides information about three types of machine tools: shaper, slotter, and planer. It describes their main parts and functions. A shaper cuts flat surfaces using a reciprocating single-point cutting tool. A slotter shapes vertical surfaces in a reciprocating ram. A planer cuts flat surfaces using horizontal strokes of a cutting tool across a workpiece. The document outlines the key differences between a shaper and planer.
Horizontal shaping machine
The document describes a horizontal shaping machine, which is a type of machine tool that uses linear motion between a single point cutting tool and workpiece to machine linear toolpaths. It operates by moving the cutting tool back and forth across the workpiece on the forward stroke only, while lifting the tool on the return stroke. Keyways, dovetails, splines, and keyways in blind holes can all be machined using a horizontal shaping machine by adjusting the position of the cutting tool.
Shaper machine
This document provides information about a shaper machine. It begins with identifying the student (Siddhant Gupta) and their branch/section. It then introduces shapers as reciprocating machine tools used to produce flat surfaces. The main sections describe the function of shapers to produce flat planes, the different types classified by mechanism and ram position, and the principal parts of a shaper like the ram, table, tool head. It also explains the quick return mechanism using a crank and slotted link and applications of shaper machines.
Theory of Shaper Machine
This PowerPoint Presentation contains some useful information regarding the Shaper machine and the mechanisms used in the same. This is useful specifically more helpful to the GTU students for Mechanical engineering in MP1.
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Planner machineppt by polayya
A planer is a large machine tool used to machine flat and curved surfaces on wood or metal workpieces. It consists of a bed with ways that support a reciprocating table. Vertical housings on each side of the bed carry cross rails that mount tool heads. There are five main types of planers: double housing, open side, pit, divide table, and edge. The double housing planer is most common, with two housings limiting workpiece width. Other types allow wider pieces or stationary work. The tool heads move across the workpiece in the cross-feed direction to remove material in slicing motions.
Shaper
The document discusses a shaper, which is a machine tool used to produce flat surfaces on workpieces. It has a single-point cutting tool mounted on a ram that reciprocates to cut material on the forward stroke only. The workpiece is held rigidly in a vice on the machine table. The document describes the main parts of a shaper, including the base, column, ram, table, and tool head. It also classifies shapers based on the direction of ram travel and driving mechanism. Shaping operations like machining horizontal and vertical surfaces are explained.
Shaper machine
A shaper machine produces flat surfaces on workpieces by moving a cutting tool in a straight line using a ram. The ram moves the tool forward for the cutting stroke and backward for the return stroke with no cutting during the return stroke. A shaper can produce horizontal, vertical, or inclined surfaces, as well as grooves, slots, and steps. The main components of a shaper are the base, column, table, cross rail, ram, and tool head. Shapers are classified based on their ram driving mechanism or orientation and include crank, geared, hydraulic, horizontal, and vertical shapers.
Shaper Machine
The shaper is a machine tool that uses a reciprocating single-point cutting tool to machine flat surfaces on workpieces secured to a stationary table. The tool is mounted on a ram that moves back and forth, cutting on the forward stroke and returning idle on the back stroke. Key components include the base, ram, clapper box, table, saddle, column, and toolhead. The toolhead can be rotated or adjusted vertically to cut at angles or vary the depth of cut. Common operations include machining square edges, side surfaces, and cutting gear teeth.
Shaper, slotter, planer
This document provides information about three types of machine tools: shaper, slotter, and planer. It describes their main parts and functions. A shaper cuts flat surfaces using a reciprocating single-point cutting tool. A slotter shapes vertical surfaces in a reciprocating ram. A planer cuts flat surfaces using horizontal strokes of a cutting tool across a workpiece. The document outlines the key differences between a shaper and planer.
Horizontal shaping machine
The document describes a horizontal shaping machine, which is a type of machine tool that uses linear motion between a single point cutting tool and workpiece to machine linear toolpaths. It operates by moving the cutting tool back and forth across the workpiece on the forward stroke only, while lifting the tool on the return stroke. Keyways, dovetails, splines, and keyways in blind holes can all be machined using a horizontal shaping machine by adjusting the position of the cutting tool.
Shaper machine
This document provides information about a shaper machine. It begins with identifying the student (Siddhant Gupta) and their branch/section. It then introduces shapers as reciprocating machine tools used to produce flat surfaces. The main sections describe the function of shapers to produce flat planes, the different types classified by mechanism and ram position, and the principal parts of a shaper like the ram, table, tool head. It also explains the quick return mechanism using a crank and slotted link and applications of shaper machines.
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This PowerPoint Presentation contains some useful information regarding the Shaper machine and the mechanisms used in the same. This is useful specifically more helpful to the GTU students for Mechanical engineering in MP1.
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The document discusses shapers and planers, which are reciprocating machines that produce flat surfaces using single-point cutting tools. It describes the main parts of shapers and planers and compares their key differences. Shapers have a reciprocating ram that holds the stationary cutting tool, while planers keep the tool stationary and reciprocate the workpiece. Shapers are lighter, take up less space, use a single tool, and are less accurate than planers, making them better for small batch jobs. Planers are heavier, can use multiple tools simultaneously, achieve higher accuracy, and are more suitable for mass production of large workpieces.
(SHAPER) Shaping machine by polayya chintada
This document provides an overview of shapers, including:
- Shapers are machine tools used to produce flat surfaces and shapes using a reciprocating cutting tool.
- The main components of a shaper are the base, column, table, ram, and tool head. The ram carries the cutting tool and reciprocates.
- Shapers can be classified based on the ram drive mechanism, ram position/travel, cutting stroke direction, and table design.
- Common operations include flat surfaces, slots, grooves, contours, and keyways. Shapers allow easy setup and tool changes for a variety of jobs.
Part 1: Shaper Planer & Slotter machine
This document discusses various types of machine tools used to machine flat surfaces, including shapers, planers, slotters, and punchers. It describes shapers as reciprocating tools that use single-point cutting to produce horizontal, vertical or inclined flat surfaces. Planers are similar but larger and more powerful, used for heavier jobs. Slotters are used to machine slots, keyways and grooves. The document provides details on the types, specifications and uses of each machine tool.
Shapper,planer,slotter
This document provides information about various machine tools:
- Shaper is used to produce flat surfaces and features a reciprocating ram with a single cutting tool. It can machine horizontal, vertical, and angled surfaces.
- Slotter is similar to a shaper but the tool is vertically reciprocating for machining vertical surfaces and cutting slots and grooves.
- Planer cuts flat surfaces using a tool that makes horizontal strokes across a workpiece held on a reciprocating table. Common types are double housing, open side, edge, divide table, and pit planers.
- The document describes the main parts, drive mechanisms, applications and differences between a shaper and planer.
Shaping , slotting and planning machines
A clear view on Shaping , slotting and planning machines kinematic scheme and their principal parts and difference between planning and shaping machine
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The document discusses shapers, which are machine tools used to produce flat, vertical, or angular surfaces on metal workpieces. It describes the main types and components of shapers, including horizontal, vertical, crank, and hydraulic varieties. The key components are the base, column, table, ram, and tool head. It explains how shapers work via the reciprocating motion of the ram and how quick return mechanisms reduce non-cutting time. Various cutting tool materials, shapes, and operations like cutting slots and keyways are also summarized.
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The document describes a planer machine, which is used to generate flat surfaces and cut slots. It moves the entire workpiece beneath the cutting head on a reciprocating table. The main parts of a planer include the bed, table, column, cross rail, and tool head. The bed supports the machine and table, which holds the workpiece. The column and cross rail guide the reciprocating motion of the table and movement of the tool head, which can have multiple cutting tools. Planer operations include planing horizontal and vertical surfaces as well as slots. Safety precautions must be followed when using the heavy machinery.
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This document discusses different types of machining equipment - shaper machines, slotter machines, and planer machines. It describes the main parts and working principles of each. Shaper machines cut flat surfaces using a reciprocating single-point cutting tool. Slotter machines can make slots and are similar to vertical shapers. Planer machines flatten large surfaces using a stationary cutting tool and reciprocating worktable. The document provides classifications and variations for each type of machine.
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The document describes the functions and components of a shaping machine and drilling machine. A shaping machine is used to produce flat surfaces by reciprocating a tool over a workpiece to remove material. Its main parts include a base, column, ram, tool head, and table. A drilling machine drills holes by rotating a drill bit pressed against the workpiece. Its key parts are a base, column, table, drill head, and spindle for holding the drill. The document also outlines common operations performed by each machine, such as machining flat, vertical, and irregular surfaces using a shaper and drilling, reaming, boring, and tapping using a drill press.
planer-machine by sherwin opeda
A planer is a type of metalworking machine tool that is similar to a shaper but larger. It is used to generate flat surfaces on large metal workpieces by moving the workpiece beneath a cutting head. Modern planers are used to maintain large dies and molds. There are different types of planers including double housing, open side, edge type, divide table, and pit type. Key parts include the bed, table, column, cross rail, and tool head. Common operations are planning horizontal, vertical, and angled surfaces as well as slots and curves. Safety precautions must be followed when using the planer.
workshop ppt on cnc and non-cnc machine
This document introduces shaper and planer machines as well as NC-CNC machines. It describes how a shaper uses reciprocating motion of the tool to cut external and internal shapes. The most common type is the production push cut shaper which uses the ram's straight line motion for cutting. A planer produces flat surfaces like a shaper using a single point cutting tool. Numerical control or computerized numerical control allows machines to operate automatically based on coded instructions in a part program.
Lecture 6 shaping and planing
The document provides information about shaping and planing processes. It discusses the shaping machine, including its principal parts like the base, column, ram and tool head. It describes the shaping operations of producing flat surfaces, slots and contours. The quick return mechanism is explained, along with specifications, tool materials and cutting motions. Formulas for cutting speed, feed, depth and machining time calculations are also presented.
shaper machine, planer machines, and milling machine ppt
about shaper machine, planer machine, and milling machine.
how to use these machines.
and how to work these machines.
easy to learn about these machines.
Reciprocating machine tools shaper
Here are the steps to solve this problem:
1) Cutting speed given = 20 m/min
2) Length of workpiece = 250 mm
3) Width of workpiece = 150 mm
4) Total material to be removed = Length x Width = 250 x 150 = 37,500 mm^3
5) Volume removed per stroke = Length of stroke x Feed per stroke
Assume length of stroke = 200 mm (typical for a shaper)
Feed per stroke = ?
6) Number of strokes required = Total material / Volume per stroke
7) Volume per stroke = Length of stroke x Feed
= 200 x Feed
8) Number of strokes = Total material / Volume per
Shaper Machine Ppt
1. A shaper is a machine tool used to produce flat surfaces on workpieces through the reciprocating motion of a toolhead. The first metalworking shaper was developed in 1836.
2. Shapers are classified based on the mechanism that provides reciprocation, the position and travel of the ram, the design of the work table, and the type of cutting stroke.
3. Common types include crank-driven shapers, gear-driven shapers, hydraulic shapers, horizontal shapers, vertical shapers, and universal shapers that allow for additional angles of machining.
Theory of machines: Shaper Feed Mechanism
Introduction
The shaper machine is a machine that can make slots and grooves using a thin cutting tool. The linear cutting motion is provided by the “Whitworth Quick-Return Mechanism“. While the feed motion is supplied by the mechanism illustrated in this report "The shaper feed Mechanism”. During shaping, cutting and infeed motions are carried out by the tool, while the feed motion is performed by the table carrying the work piece.
The Shaper Feed Mechanism
- By using a combination of various shaped links we can change the rotating motion supplied by the motor to a linear cyclic motion.
- In order to obtain a precise groove width and a calculated cyclic longitudinal pitch the use of this mechanism was important.
Operation: (From figure 1)
• Gear (1) obtaining its motion from the quick feed mechanism’s input rotates.
• The gear moves the link (2).
• Body (3) and the ratchet wheel (4) are mounted on the same shaft. Motion is transmitted from link 2 to body (3).
• Body (3) contains a pawl which reciprocates about its axis moving the ratchet wheel with it.
• The gear rotates a screw which is mounted on its shaft.
• The nut mounted on the screw moves linearly providing the motion of the table resulting in the feed motion.
Planer
This document provides an overview of planer machines. It discusses the principle of operation, main parts including the bed, table, housing, and tool head. It describes the different types of planers such as double housing, open slide, and pit type planers. It also covers the driving and feed mechanisms, common work holding devices, and typical planer drives including reversible DC motor drives and hydraulic drives.
Planer & Slotter
This document provides an overview of planer and slotter machines. It describes that a slotter is a machine tool that uses a vertically reciprocating ram to shape vertical surfaces with a cutting tool. It classifies slotters and describes their drive mechanisms, feed mechanisms, and main parts which include the base, column, ram, table, cross rail, and saddle. It also lists the common operations performed on a slotter like cutting internal grooves. For a planer, it similarly describes the machine, classifies types, and outlines their drive mechanisms, feed mechanisms, main parts, and operations like planing flat surfaces.
Shaper machine
The document discusses the shaper machine, which is a reciprocating machine tool used to produce flat surfaces. It has a ram, tool head, and table. The tool head cuts on the forward stroke and returns idle on the back stroke. Flat surfaces can be made horizontally, vertically, or at angles based on the movement of the tool head and table. Shapers are classified based on ram travel direction and cutting stroke action. Other machine tools discussed include the planer, slotter, drilling machines, and broaching machines.
Unit 3A6 - Shaper, planer, slotter
This document provides information about a shaper machine tool. It describes the key features and working principles of a shaper. A shaper is used to machine flat or contoured surfaces on workpieces using a single-point cutting tool attached to a reciprocating ram. The document outlines the main parts of a shaper including the base, column, ram, tool head, and table. It also describes the different types of shaper machines and their mechanisms for reciprocating tool movement, such as crank-based or gear-based systems.
Shaper slotter planer
The document describes the operation and components of a shaper machine tool. A shaper produces flat surfaces on workpieces by reciprocating motion of the tool. It consists of a base, column, ram, table, and tool head. The ram holds the cutting tool and moves in a linear path. The workpiece is secured to the table which feeds perpendicular to the tool motion. A quick return mechanism is used to rapidly return the ram during the non-cutting stroke, allowing faster cutting strokes. Common quick return systems include the Whitworth and slotted link designs which convert rotary motion to reciprocating ram movement.
PLANER MACHINE MOD. ESTIA-4
Simplicity and functionality characterize this
machine which has a semi-automatic function
created to remove the upper and lower rind
from cheese such as “grana”.
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Shaper machine
The document discusses shapers and planers, which are reciprocating machines that produce flat surfaces using single-point cutting tools. It describes the main parts of shapers and planers and compares their key differences. Shapers have a reciprocating ram that holds the stationary cutting tool, while planers keep the tool stationary and reciprocate the workpiece. Shapers are lighter, take up less space, use a single tool, and are less accurate than planers, making them better for small batch jobs. Planers are heavier, can use multiple tools simultaneously, achieve higher accuracy, and are more suitable for mass production of large workpieces.
(SHAPER) Shaping machine by polayya chintada
This document provides an overview of shapers, including:
- Shapers are machine tools used to produce flat surfaces and shapes using a reciprocating cutting tool.
- The main components of a shaper are the base, column, table, ram, and tool head. The ram carries the cutting tool and reciprocates.
- Shapers can be classified based on the ram drive mechanism, ram position/travel, cutting stroke direction, and table design.
- Common operations include flat surfaces, slots, grooves, contours, and keyways. Shapers allow easy setup and tool changes for a variety of jobs.
Part 1: Shaper Planer & Slotter machine
This document discusses various types of machine tools used to machine flat surfaces, including shapers, planers, slotters, and punchers. It describes shapers as reciprocating tools that use single-point cutting to produce horizontal, vertical or inclined flat surfaces. Planers are similar but larger and more powerful, used for heavier jobs. Slotters are used to machine slots, keyways and grooves. The document provides details on the types, specifications and uses of each machine tool.
Shapper,planer,slotter
This document provides information about various machine tools:
- Shaper is used to produce flat surfaces and features a reciprocating ram with a single cutting tool. It can machine horizontal, vertical, and angled surfaces.
- Slotter is similar to a shaper but the tool is vertically reciprocating for machining vertical surfaces and cutting slots and grooves.
- Planer cuts flat surfaces using a tool that makes horizontal strokes across a workpiece held on a reciprocating table. Common types are double housing, open side, edge, divide table, and pit planers.
- The document describes the main parts, drive mechanisms, applications and differences between a shaper and planer.
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A clear view on Shaping , slotting and planning machines kinematic scheme and their principal parts and difference between planning and shaping machine
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The document discusses shapers, which are machine tools used to produce flat, vertical, or angular surfaces on metal workpieces. It describes the main types and components of shapers, including horizontal, vertical, crank, and hydraulic varieties. The key components are the base, column, table, ram, and tool head. It explains how shapers work via the reciprocating motion of the ram and how quick return mechanisms reduce non-cutting time. Various cutting tool materials, shapes, and operations like cutting slots and keyways are also summarized.
Planers machine
The document describes a planer machine, which is used to generate flat surfaces and cut slots. It moves the entire workpiece beneath the cutting head on a reciprocating table. The main parts of a planer include the bed, table, column, cross rail, and tool head. The bed supports the machine and table, which holds the workpiece. The column and cross rail guide the reciprocating motion of the table and movement of the tool head, which can have multiple cutting tools. Planer operations include planing horizontal and vertical surfaces as well as slots. Safety precautions must be followed when using the heavy machinery.
Shaper, Planer and Slotter
This document discusses different types of machining equipment - shaper machines, slotter machines, and planer machines. It describes the main parts and working principles of each. Shaper machines cut flat surfaces using a reciprocating single-point cutting tool. Slotter machines can make slots and are similar to vertical shapers. Planer machines flatten large surfaces using a stationary cutting tool and reciprocating worktable. The document provides classifications and variations for each type of machine.
Working of Shaping machine and Drilling machine
The document describes the functions and components of a shaping machine and drilling machine. A shaping machine is used to produce flat surfaces by reciprocating a tool over a workpiece to remove material. Its main parts include a base, column, ram, tool head, and table. A drilling machine drills holes by rotating a drill bit pressed against the workpiece. Its key parts are a base, column, table, drill head, and spindle for holding the drill. The document also outlines common operations performed by each machine, such as machining flat, vertical, and irregular surfaces using a shaper and drilling, reaming, boring, and tapping using a drill press.
planer-machine by sherwin opeda
A planer is a type of metalworking machine tool that is similar to a shaper but larger. It is used to generate flat surfaces on large metal workpieces by moving the workpiece beneath a cutting head. Modern planers are used to maintain large dies and molds. There are different types of planers including double housing, open side, edge type, divide table, and pit type. Key parts include the bed, table, column, cross rail, and tool head. Common operations are planning horizontal, vertical, and angled surfaces as well as slots and curves. Safety precautions must be followed when using the planer.
workshop ppt on cnc and non-cnc machine
This document introduces shaper and planer machines as well as NC-CNC machines. It describes how a shaper uses reciprocating motion of the tool to cut external and internal shapes. The most common type is the production push cut shaper which uses the ram's straight line motion for cutting. A planer produces flat surfaces like a shaper using a single point cutting tool. Numerical control or computerized numerical control allows machines to operate automatically based on coded instructions in a part program.
Lecture 6 shaping and planing
The document provides information about shaping and planing processes. It discusses the shaping machine, including its principal parts like the base, column, ram and tool head. It describes the shaping operations of producing flat surfaces, slots and contours. The quick return mechanism is explained, along with specifications, tool materials and cutting motions. Formulas for cutting speed, feed, depth and machining time calculations are also presented.
shaper machine, planer machines, and milling machine ppt
about shaper machine, planer machine, and milling machine.
how to use these machines.
and how to work these machines.
easy to learn about these machines.
Reciprocating machine tools shaper
Here are the steps to solve this problem:
1) Cutting speed given = 20 m/min
2) Length of workpiece = 250 mm
3) Width of workpiece = 150 mm
4) Total material to be removed = Length x Width = 250 x 150 = 37,500 mm^3
5) Volume removed per stroke = Length of stroke x Feed per stroke
Assume length of stroke = 200 mm (typical for a shaper)
Feed per stroke = ?
6) Number of strokes required = Total material / Volume per stroke
7) Volume per stroke = Length of stroke x Feed
= 200 x Feed
8) Number of strokes = Total material / Volume per
Shaper Machine Ppt
1. A shaper is a machine tool used to produce flat surfaces on workpieces through the reciprocating motion of a toolhead. The first metalworking shaper was developed in 1836.
2. Shapers are classified based on the mechanism that provides reciprocation, the position and travel of the ram, the design of the work table, and the type of cutting stroke.
3. Common types include crank-driven shapers, gear-driven shapers, hydraulic shapers, horizontal shapers, vertical shapers, and universal shapers that allow for additional angles of machining.
Theory of machines: Shaper Feed Mechanism
Introduction
The shaper machine is a machine that can make slots and grooves using a thin cutting tool. The linear cutting motion is provided by the “Whitworth Quick-Return Mechanism“. While the feed motion is supplied by the mechanism illustrated in this report "The shaper feed Mechanism”. During shaping, cutting and infeed motions are carried out by the tool, while the feed motion is performed by the table carrying the work piece.
The Shaper Feed Mechanism
- By using a combination of various shaped links we can change the rotating motion supplied by the motor to a linear cyclic motion.
- In order to obtain a precise groove width and a calculated cyclic longitudinal pitch the use of this mechanism was important.
Operation: (From figure 1)
• Gear (1) obtaining its motion from the quick feed mechanism’s input rotates.
• The gear moves the link (2).
• Body (3) and the ratchet wheel (4) are mounted on the same shaft. Motion is transmitted from link 2 to body (3).
• Body (3) contains a pawl which reciprocates about its axis moving the ratchet wheel with it.
• The gear rotates a screw which is mounted on its shaft.
• The nut mounted on the screw moves linearly providing the motion of the table resulting in the feed motion.
Planer
This document provides an overview of planer machines. It discusses the principle of operation, main parts including the bed, table, housing, and tool head. It describes the different types of planers such as double housing, open slide, and pit type planers. It also covers the driving and feed mechanisms, common work holding devices, and typical planer drives including reversible DC motor drives and hydraulic drives.
Planer & Slotter
This document provides an overview of planer and slotter machines. It describes that a slotter is a machine tool that uses a vertically reciprocating ram to shape vertical surfaces with a cutting tool. It classifies slotters and describes their drive mechanisms, feed mechanisms, and main parts which include the base, column, ram, table, cross rail, and saddle. It also lists the common operations performed on a slotter like cutting internal grooves. For a planer, it similarly describes the machine, classifies types, and outlines their drive mechanisms, feed mechanisms, main parts, and operations like planing flat surfaces.
Shaper machine
The document discusses the shaper machine, which is a reciprocating machine tool used to produce flat surfaces. It has a ram, tool head, and table. The tool head cuts on the forward stroke and returns idle on the back stroke. Flat surfaces can be made horizontally, vertically, or at angles based on the movement of the tool head and table. Shapers are classified based on ram travel direction and cutting stroke action. Other machine tools discussed include the planer, slotter, drilling machines, and broaching machines.
Unit 3A6 - Shaper, planer, slotter
This document provides information about a shaper machine tool. It describes the key features and working principles of a shaper. A shaper is used to machine flat or contoured surfaces on workpieces using a single-point cutting tool attached to a reciprocating ram. The document outlines the main parts of a shaper including the base, column, ram, tool head, and table. It also describes the different types of shaper machines and their mechanisms for reciprocating tool movement, such as crank-based or gear-based systems.
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shaper machine, planer machines, and milling machine ppt
shaper machine, planer machines, and milling machine ppt
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Shaper slotter planer
The document describes the operation and components of a shaper machine tool. A shaper produces flat surfaces on workpieces by reciprocating motion of the tool. It consists of a base, column, ram, table, and tool head. The ram holds the cutting tool and moves in a linear path. The workpiece is secured to the table which feeds perpendicular to the tool motion. A quick return mechanism is used to rapidly return the ram during the non-cutting stroke, allowing faster cutting strokes. Common quick return systems include the Whitworth and slotted link designs which convert rotary motion to reciprocating ram movement.
PLANER MACHINE MOD. ESTIA-4
Simplicity and functionality characterize this
machine which has a semi-automatic function
created to remove the upper and lower rind
from cheese such as “grana”.
Slotter and plannar machine tools
Good ppt for GTU doing mechanical engineering
Glimpse about the Slotter and planar machine is given..in the ppt.drives used are also described in ppt.
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Broaching is a machining process that uses a broach tool to remove material from a workpiece. The broach tool has a series of cutting teeth arranged in a row with each tooth slightly higher than the previous one. The broach is moved linearly through the workpiece, with each successive tooth removing more material. Broaching can produce finished surfaces and tight tolerances with a single pass of the broach tool. It is well-suited for mass production applications due to its high material removal rate and long tool life.
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Specifications of lapping, honing and broaching machine
This slide is prepared with the collective effort of Karan Prajapati, Athar Kothawal, Yudhishthir Ramnani and Samiraj Anupam who are doing B.Tech in Mechanical Engineering at School of Technology, Pandit Deendayal Petroleum University. The presentation describes the main terms of specifications in lapping, honing and broaching machines and also explaining the respective manufacturing processes. These machines are used for super-finishing processes.
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MIlling 1
The document discusses different types of milling processes and machines. It describes peripheral milling and face milling operations. Peripheral milling involves rotating the cutter parallel to the workpiece surface, and can be slab milling, slotting, side milling or straddle milling. Face milling produces a surface perpendicular to the cutter axis using cutter face and periphery. The document also covers different milling cutters, machines, and basic cutting conditions for milling operations.
Introduction to lathe machine
The document discusses lathe machines, including their history, construction, types, and operations. It defines a lathe as a machine tool used to cut or shape cylindrical workpieces. The key parts of a lathe are described, such as the headstock, tailstock, apron, and bed ways. Various types of lathes are examined, including center lathes, turret lathes, capstan lathes, tracer lathes, automatic lathes, and CNC lathes. Common lathe operations like turning, facing, boring, drilling, threading, and knurling are also explained.
presentation on lathe machine
The document summarizes the principle parts and operations of a lathe machine. It describes how the lathe holds workpieces between centers or in a chuck to rotate them while a cutting tool is fed against the workpiece. It then explains the main components of a lathe including the bed, headstock, spindle, carriage, saddle, cross-slide, compound, toolpost and tools. It also covers different types of lathes and work holding devices as well as common lathe operations like turning, facing, boring and threading.
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This document provides information about milling and grinding machines. It defines milling as a metal cutting process that removes material from a workpiece using a revolving cutting tool called a milling cutter. It also defines grinding as an abrasive machining process that removes a thin layer of material from a workpiece through the abrasive action of rotating grinding wheels. The document then describes various types of milling machines like horizontal milling machines and vertical milling machines. It also discusses grinding machines, abrasives, bonding materials, and different grinding operations like surface grinding and cylindrical grinding. Overall, the document presents an overview of milling and grinding processes and machines.
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This document provides information about various machining processes and machine tools. It describes machining as a metal removing process using machine tools and cutting tools. Lathe machines are commonly used to produce cylindrical surfaces and other operations like turning, drilling, boring, etc. Other machine tools discussed include milling machines, drilling machines, grinding machines, shaping machines, and planning machines. The document provides detailed descriptions of various operations that can be performed on these machines.
Ppt on broaching
Broaching is a machining process that uses a toothed tool called a broach to remove material in a single pass. Broaching was first used in the 1850s and was commonly used to rifle gun barrels during World War 1. Broaching machines can perform horizontal, vertical, continuous, and rotary broaching. Broaching tools are designed based on the material, size and shape of the cut, required tolerances, and production rates. Broaching provides high production rates and accuracy for complex hole shapes and surfaces.
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4:这个认证书并且可以归档倒地方
5:凡事获得留信网入网的信息将会逐步更新到个人身份内，将在公安局网内查询个人身份证信息后，同步读取人才网入库信息
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Ipec shaper and planer
- 1. Shaper & Planer Manoj Yadav Deptt. Of Mech. Engg. IPEC, Ghaziabad
- 3. Specifications of Shaping Machine • Max.length of Stroke of Ram • Type of Drive • Power input • Floor Space required • Weight of the Machine • Cutting to Return Stroke ratio • Feed
- 4. SHAPER
- 6. SHAPER 6
- 8. • Shaper is Machine tool which produces flat surfaces in horizontal, vertical or inclined planes depending upon the orientation of the cutting tool. Features: • Single point cutting tool is used for machining. Tool is clamped in the tool post mounted on the ram of the machine. • The ram reciprocates to and fro, tool cuts the material in the forward stroke, No cutting during return stroke. • Job is held rigidly in a vice. SHAPER
- 9. Operations done using a shaper • Machining Horizontal Surfaces • Machining Vertical Surfaces • Machining Angular Surfaces • Cutting Slots, Grooves & Key ways • Machining irregular surfaces • Machining Splines / Cutting Gears
- 11. Main parts of a shaping machine 1. BASE 5. CROSS RAIL 2. COLUMN 6. SADDLE 3. RAM 7. TOOL HEAD 4. TABLE 8. CLAPPER BOX
- 12. PARTS OF SHAPER BASE made of cast iron. Provides support for other parts of machine. COLUMN- box type casting mounted vertically on top of base. • It has 2 guide ways. One vertical guideway in the front over which a cross slide moves up and down. • 2nd horizontal guide ways on top over which ram reciprocate. • The reciprocating mechanism is housed inside the column
- 13. CROSS RAIL : It is mounted on the f ront vertical guide ways. • The table can be lowered or raised by adjusting the cross rail TABLE: mounted on a saddle which is located above the cross rail. Top and sides are accurately machined and have T slots. RAM: supports tool head on its front. It reciprocates on accurately machined guideways on top of column PARTS OF SHAPER TOOL HEAD fitted on the face of ram. Holds the tool rigidly. • Provide vertical and angular feeds for the tool • Tool head can be positioned at any angle
- 14. MP II UNIT 3 SHAPER AND PLANER MECH DEPT KSSEM 2013 14
- 15. Classification of shapers 1 Position of ram travel • Horizontal Shaper- Ram holding the cutting tool moves In horizontal plane • Vertical Shaper-The cutting tool moves in vertical plane • Traveling head Shaper-Cutting tool reciprocates & moves cross wise simultaneously 2 Acc. to Cutting Stroke action a) Push Type Shaper- Standard Shaper. • Metal is removed when the ram moves away from column • Most common type used in practice • Unless otherwise specified, the term shaper refers to Push type Shaper b) Draw Type Shaper • Metal is removed when the tool is drawn towards the column • Allows heavier cuts to be made • Less vibration during cutting
- 16. 3 Acc. to Driving Mechanism: a) Crank type - Driving mechanism is by crank & gear b) Geared type - Driven by Rack & Pinion mechanism c) Hydraulic Shaper - Driven by oil pressure developed by a pump, which is run by an electric motor 4 Acc. to the Table Design: a) Standard shaper- Work Table can be moved 1.Vertically & 2. Horizontally b) Universal Shaper- Table can be moved 1. Horizontally 2. Vertically 3. Swivelled & 4. Tilted This is mostly used in Tool Rooms
- 17. SHAPING OPERATIONS 1 Machining of horizontal surface The work surface is held securely on the table and tool is fixed in the tool head with minimum overhang, as shown in figure. The table with fixed work piece is raised close to the tool; the length and position of the stroke are adjusted. The stroke length is about 20mm longer than the work and stroke is adjusted such that the tool starts about 10-15 mm before work piece and continues about 10 mm after the end of cut. 2 Work piece is mounted on the table and the surface to be machined is set parallel to stroke axis. A side cutting tool is fitted in the tool head as shown in figure. The length of stroke is adjusted. The cutting feed is given by rotating the down feed screw by hand (0.25 -0.50 mm)
- 18. Forward stroke is the cutting stroke. Return stroke the tool does not cut, Double stroke= cutting stroke + return stroke Stroke starts slightly before the work piece (a) and ends after the work piece (b) Total stroke length = l+a+b
- 19. L vc f w
- 20. Feed/stroke = f No. of stroke =n Now, nxf = w Forward Cutting Time, Tf =L/vc Forward Cutting Time, Tr =L/vr Total Time for single stroke, Tc = (L/vc + L/vr) Total Cutting Time, T = nx(L/vc + L/vr) Quick Return ration, r = vc/vr = Tr/Tc *if approach and overrun is provided into operation, then add that distance into length itself.
- 21. Planer