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Hdpe pipe industry
This document provides information about Newtech Pipe Industry located in Islamabad, Pakistan. It discusses the group members, machinery suppliers, production details, raw materials, manufacturing process, waste management, and testing facilities. The industry produces HDPE pipes using an automated process run primarily by one person. Pipes are produced in diameters ranging from 2 to 12 inches and are used for applications like water supply, gas transportation, and plumbing.
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Hdpe pipe industry
- 2. • Danial ZafarGondal 13-ME-027 • Ehtisham Qaiser 13-ME-031 • Faizan Shabbir 13-ME-032 • Muhammad Ali Khan 13-ME-071 • Muhammad Mudassir Shahbaz 13-ME-111 6/25/2015 2 Group Members
- 3. • NEWTECH PIPEINDUSTRY • Follows both DIM (mm) and ISO (in) standard • Electric Power Supply • Siemens company provided electronics • German company Funnily provided machinery system • Location Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad. • Area: 47 kanal 6/25/2015 3 Industry
- 4. • Started workingas NEW-TECH group of companies • Working: 24 hours • 1 Machine Cost: 8-9 Crore • Branch started operating in 2007 – Pipe – Solar Systems – Construction – Fuel System – Real estate 6/25/2015 4 History
- 5. • GI PIPES –Corrosion – Diseases • HDPE – 1/3 cost (100:30) – Strong – NEWTECH have HDPE setup – Used for Water Pipes 6/25/2015 5 Production
- 6. • PPRC – GreenColor – Used for sanitation in bathrooms – Kitchens • MDPE – Gas Transportation 6/25/2015 6 Production
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- 8. – Odorless – Colorless –Can be chewable or eatable – Food Grade Material • Material have no effect on health 6/25/2015 8 Raw Material
- 9. – Contains 5%recycle material according to ISO standard – Black Grains – 2 % carbon contents – Black material is UV protected – Other colors have UV effect and color become fade 6/25/2015 9 Raw Material
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- 11. • Only oneperson is required to run the industry • The one who will fed raw material • The other working is automatic through – Timers – Suckers – Heat Sensors • When time limit is complete, sucker will suck required amount of raw material • Preheat sensors removes moisture. • When all the moisture is removed it will be sent to extruder. 6/25/2015 11 Manufacturing
- 12. • Molten Form& Melton form • HDPE melts at 190-200 degree centigrade • Temperature is decreased to 70 degree • ISO 4427 • ISO 8074 • Linings on pipes • Writing on pipes • Cold water is passed through moveable cooling baths • Vacuum is created • On cooling pipe cannot maintain its shape. So sizers do the job. 6/25/2015 12 Manufacturing
- 13. • Pipe atoutput is at 15 degree centigrade • Dies • 2” - 12” or • 10mm – 53mm 6/25/2015 13 Manufacturing
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- 15. Coiling – AutomaticWinding 6/25/2015 15
- 16. Automatic Cutters • Thermalsensors in cutters • Movable cutters 6/25/2015 16
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- 18. • Wastage isrecycled • 5 % wastage used in Raw Material • Wastage is produced during break down in supply of electricity • Molten form cools in dies and become hard • These deformed pipes are removed out and cut at ends 6/25/2015 18 Wastage
- 19. Shudders • Grinds wastageinto powder form • They can also grind iron. 6/25/2015 19
- 20. • Removes verysmall particles • Those particles which can cause damage to machine are removed 6/25/2015 20 Vermicides Technology
- 21. • Impact Testis done in lab to check whether final products are useful or not. • Weight is fallen on material from height of 2m • Different weights are used for different diameter of pipes 6/25/2015 21 Laboratory
- 22. • Chiller orcooling tower is placed outside industry building • It provides cooling effect or extracts heat • Cost: 50 Lac 6/25/2015 22 Chiller
- 23. THANK YOU… ANY QUESTIONPLEASE ……??? 6/25/2015 23