This document provides information about Newtech Pipe Industry located in Islamabad, Pakistan. It discusses the group members, machinery suppliers, production details, raw materials, manufacturing process, waste management, and testing facilities. The industry produces HDPE pipes using an automated process run primarily by one person. Pipes are produced in diameters ranging from 2 to 12 inches and are used for applications like water supply, gas transportation, and plumbing.

2. • Danial Zafar Gondal 13-ME-027
• Ehtisham Qaiser 13-ME-031
• Faizan Shabbir 13-ME-032
• Muhammad Ali Khan 13-ME-071
• Muhammad Mudassir Shahbaz 13-ME-111
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Group Members

3. • NEWTECH PIPE INDUSTRY
• Follows both DIM (mm) and ISO (in) standard
• Electric Power Supply
• Siemens company provided electronics
• German company Funnily provided machinery system
• Location
Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad.
• Area: 47 kanal
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Industry

4. • Started working as NEW-TECH group of companies
• Working: 24 hours
• 1 Machine Cost: 8-9 Crore
• Branch started operating in 2007
– Pipe
– Solar Systems
– Construction
– Fuel System
– Real estate
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History

5. • GI PIPES
– Corrosion
– Diseases
• HDPE
– 1/3 cost (100:30)
– Strong
– NEWTECH have HDPE setup
– Used for Water Pipes
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Production

6. • PPRC
– Green Color
– Used for sanitation in bathrooms
– Kitchens
• MDPE
– Gas Transportation
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Production

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Raw Material

8. – Odorless
– Colorless
– Can be chewable or eatable
– Food Grade Material
• Material have no effect on health
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Raw Material

9. – Contains 5% recycle material according to ISO
standard
– Black Grains
– 2 % carbon contents
– Black material is UV protected
– Other colors have UV effect and color become fade
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Raw Material

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Recycle Material

11. • Only one person is required to run the industry
• The one who will fed raw material
• The other working is automatic through
– Timers
– Suckers
– Heat Sensors
• When time limit is complete, sucker will suck required
amount of raw material
• Preheat sensors removes moisture.
• When all the moisture is removed it will be sent to
extruder.
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Manufacturing

12. • Molten Form & Melton form
• HDPE melts at 190-200 degree centigrade
• Temperature is decreased to 70 degree
• ISO 4427
• ISO 8074
• Linings on pipes
• Writing on pipes
• Cold water is passed through moveable cooling baths
• Vacuum is created
• On cooling pipe cannot maintain its shape. So sizers do the
job.
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Manufacturing

13. • Pipe at output is at 15 degree centigrade
• Dies
• 2” - 12” or
• 10mm – 53mm
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Manufacturing

14. Marking On Pipes
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15. Coiling – Automatic Winding
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16. Automatic Cutters
• Thermal sensors in cutters
• Movable cutters
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17. Cutting
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18. • Wastage is recycled
• 5 % wastage used in Raw
Material
• Wastage is produced during
break down in supply of
electricity
• Molten form cools in dies and
become hard
• These deformed pipes are
removed out and cut at ends
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Wastage

19. Shudders
• Grinds wastage into
powder form
• They can also grind iron.
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20. • Removes very small particles
• Those particles which can
cause damage to machine
are removed
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Vermicides Technology

21. • Impact Test is done in lab to
check whether final products
are useful or not.
• Weight is fallen on material
from height of 2m
• Different weights are used for
different diameter of pipes
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Laboratory

22. • Chiller or cooling tower is
placed outside industry
building
• It provides cooling effect
or extracts heat
• Cost: 50 Lac
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Chiller

23. THANK YOU…
ANY QUESTION PLEASE
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