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Machining Controlled by Computer
1. Machining
1.1. Turning
1.2. Drilling
1.3. Planing
1.4. Milling
1.5. Grinding
Machining Controlled by Computer
1. Machining
1.1. Turning
1.2. Drilling
1.3. Planing
1.4. Milling
1.5. Grinding
Machining Controlled by Computer
1. Machining
1.1. Turning
1.2. Drilling
1.3. Planing
1.4. Milling
1.5. Grinding
Machining Controlled by Computer
1. Machining
1.1. Turning
1.2. Drilling
1.3. Planing
1.4. Milling
1.5. Grinding
Machining Controlled by Computer
1. Machining
1.1. Turning
1.2. Drilling
1.3. Planing
1.4. Milling
1.5. Grinding
Machining Controlled by Computer
2.CNC
•Numerical Control
•Computerized Numerical
Control
•DNC & CNC
•Advantages
•Types of control
Machining Controlled by Computer
2.CNC
•Systems of control
•Interpolation
•Precision
•Programming (technological
and geometric information)
•CAM
Machining Controlled by Computer
2.CNC
Computer Controlled Machining/Cutting
Omax Waterjet
http://www.youtube.com/watch?v=wJK-PZt6lEQ
-No heat damage
-Width of cut (1.016 to 1.27 mm)-(0.508 mm)
-Green technology/water-losed loop system/abrasive-recycled
-Materiales: ubber, foam, plastics, composites, stone, tile, metals, food,
paper
-(45 cm) thick
After generating the cut path from a
PNG file within the OMAX software I
was also able to view the cut away in
red and tool path with lead-ins in
green.
EXAMPLES:INTHEWORLD
XACT Wire EDM
http://www.youtube.com/watch?v=pBueWfzb7P0
-High zinc content wires
-Stable tensile strenght
- Wire diameter >= 20 micrometres
-Electric discharge machining (EDM)
-Material removed by current discharges between 2 electrodes, separated by a
dielectric liquid, and subject to electric voltage
-Materials: Aluminium, Stainless Steel, Copper, Steel, itanium, Bronze, Alloys
-Thick as 300mm
-Power consumption is very high
-For machining electrically conductive materials
CAMWorks WireEDM
http://www.youtube.com/watch?v=8wkfT9vifPQ
FoamLinx
Hot Wire
http://www.foamlinx.com/fc2913.html
-Thin metal wire of nichrome or stainless steel heated via electrical
resistance to 200ºC aprox.
-Heat vaporises metal
-Expanded Polystyrene (EPS, XPS), Expanded Polypropylene (EPP),
Expanded Polyethylene (EPE), and Semi-rigid polyethylene foam (XPE)
-When cutting foam, beware of the hazardous fumes
http://www.rcgroups.com/forums/showthread.php?t=184049
CNC Foam Cutting Machine (DIY)
http://blog.makezine.com/archive/2009/10/homebrew_cnc_hot_wire_foam_cutter.htm
l
http://www.youtube.com/watch?v=y1G15yUXb04
MultiCam
Knife Cutter
-Materials: Felt, Foam, Rubber, Cork, Corrugated Cardboard, Fabric, Vinyl
Veneers, Leather, etc
-Different kind of knives
http://www.youtube.com/watch?v=cgGqjrraGVI
Epilog
Laser Cutter
-The beam is reflected internally (mirror) ->to lens (working zone= 0.1mm)
-Directing the output of a high-power laser, by computer, at the material to be cut
-Narrowest part - less than 0.3175 mm
-Precision may be better
-High energy required
http://www.youtube.com/watch?
v=nO30y7Pw4QI
GX 24
http://www.youtube.com/watch?v=p7dx4eKJo80
Roland Modela
http://www.youtube.com/watch?v=sagbPFKNs5M
Shopbot
CNC Milling
Machine
-Plywood, MDF, Aluminium, Polycarbonate
-Different bits for different purposes
http://www.youtube.com/watch?
v=g_NB5xedD28
Make something 'BIG' from something very
'SMALL'
Cropped and Zoomed In
Gaussian Blur and Highlight Sampling (blur added to reduce
noise in original image)
Grasshopper Approximation of Milling Pattern
(automatically generates Shop Bot g-code in real-time)
EXAMPLES:FABLABINTHEWORLD
CAD/CAM Preview of Tool
Path from Shop Bot Controller
(simulation of final cut)
The Final Installed Piece
(72"x30"x1/2")
The image becomes more
pronounced on the oblique
IMAGE FINAL
PRODUCTS:INTHEWORLD
Machines
that
Make
Machines
Mantis9
EXAMPLES:INTHEWORLD
1 2 3
5 6 7
9 10 11
13 14 15
4
8
12
PRODUCTS:INTHEWORLD
cases
in
Peru
COMPANIESINPERU
Superficie Sección X Sección Y
“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos
APPLICATIONS
Multi Cam
CNC Milling
Machine
Company : Casa del Carpintero – Lima Peru
PROTOTYPE
FABRICATION
• Software: EnRoute 3
• Time: 217´ = 3h 37´
•Tipe of cut and machine:
CNC / MultiCAM
• Drill: 1.58
• Material: MDF 3mm
•Dimension: 2.15 x 2.60
• Final format : 2.15 x 1.90
“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos
“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos
“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos
“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos
DETAILS
PROTOTYPE
“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos

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