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Society of Petroleum Engineers
Distinguished Lecturer Program
www.spe.org/dl
Pierre Ramondenc
Coiled Tubing Real-Time Monitoring:
A New Era of Well Intervention &
Workover Optimization
Presentation Outline
• Background on coiled tubing
• Why the need for real-time downhole data?
• Review of available measurements
• A wealth of applications
• Summary
• Q&A
2
3
Background on coiled tubing
What is coiled tubing?
“Coiled Tubing (CT) is any continuously-milled
tubular product manufactured in lengths that
requires spooling onto a take-up reel, during the
primary milling or manufacturing process”.
4
Operation PLUTO, 1944
www.histomil.com
What is coiled tubing?
• Straightened prior to being
inserted into the wellbore
• External diameter from 0.75
to 4 in.
• Reel lengths in excess of
30,000 ft available
• Steel yield strength ranging
from 55,000 to 135,000 psi
5
Present day coiled tubing string
A wide range of applications
• Fluid conveyance
• Tool conveyance
• Completions
6
Perforating
Matrix stimulation
Gravel pack
7
Why the need for real-time
downhole data?
Limitations of conventional CT…
8Conventional CT: Only surface readouts
CT depth:
Spooled CT length
CT weight:
Hang off
Wellhead:
P, T, Q
… Prevent true optimization
• Need to increase safety
– Have the charges detonated?
– Are we getting stuck at depth?
• Need to increase treatment effectiveness
– Have we pumped fluid at the right place?
– Are we effectively actuating the sleeve?
• Need to increase efficiency
– Can we combine services in one run?
– Can we save time?
9
Monitoring as a first step
10
See what happens downhole
to take corrective actions
Everything starts with a
measurement!
Which data do we need?
11
Real-time
downhole
data
Accurate
BHA
positioning
Monitoring of
wellbore &
tool responses
Monitoring
of downhole
flow
Intervene at
the right place
Perform the right action
Watch for the
reservoir
response
12
Review of available measurements
Available measurements
• Real-time (RT) telemetry first available with
wired coiled tubing, but
– Reach limitations (size and weight of wired cable)
– Pumping limitations (chemical compatibility)
– Maintenance issues
• Two telemetry systems developed since 2005
– Fiber optics
– Thin electrical conductor
• Compatible with logging tools and cameras 13
Available measurements
• Fiber optics provides distributed measurements
• Thin conductor cable provides power
14
Braided logging cable
IPTC 18294
0.125-in. tube wire
IPTC 18294
0.071-in. fiber-optics tube
Adapted from SPE 130365
Downhole point measurements
15
• Typical tools operational specifications
– Downhole pressure: 12,500 psi
– Downhole temperature: -13 to 350 F
– Maximum pump rate: 8 bpm
– Drop ball compatible
– Resistant to corrosive and abrasive fluids
Adapted from
SPE 179063
Distributed measurements
16
• Use of optical fiber as a sensor
Distributed temperature sensing
(DTS)
Distributed acoustic sensing
(DAS)
IPTC 16873
SPE 173686
Distributed measurements
17
• Performance of optical fiber depends on
– Glass core type
– Glass coating
– Packaging
• Can resist temperatures up to 450 F
• Resistance to acid depends on fiber type
• Mode of acquisition depends on fiber type
18
A wealth of applications
Some basic applications
• CCL and GR for accurate depth control (SPE 106567)
• Temperature for treatment evaluation (SPE 184804)
• Pressure for: (SPE 143318, SPE 157379, IPTC 18294)
– Control of gas lifting procedure
– Tool actuation (e.g., jetting nozzles, packer setting)
– Condition assessment (under- / over-balanced)
• Load and torque for: (SPE 153956, SPE 163908)
– Sleeve actuation confirmation
– Downhole motor stall prevention 19
Pipe extension for gas control
20
• Precise depth control (CCL, GR)
– To adjust length of tubing tail extension to be cut
– To accurately place the hanging mechanism
SPE 179063
21
Pipe extension for gas control
SPE 179063
• Control of guns hydraulic activation
22
• Weight and
torque to confirm
anchoring
• Pressure to
control setting
process
Pipe extension for gas control
SPE 179063
23
Pipe extension for gas control
0
2,000
4,000
6,000
Well A Well B Well C Well D
Qliquid, bpd
Before Intervention After Intervention
0
10
20
30
40
Well A Well B Well C Well D
Qgas, MMcf/D
Before Intervention After Intervention
• Faster than recompletion (1 week vs. 3 weeks)
• Producing life extended by at least 2 years
• Investment recovered in 1 month
SPE 179063
Matrix acidizing
24
• Flow
measurement
to control fluid
placement
X,500Y,600
IPTC 18362
Matrix acidizing
25
• Combined DTS and flow profiling to adjust
treatment strategy
IPTC 18362
Matrix acidizing
26
• Point flow measurement complemented DTS
• Real-time downhole flow monitoring allowed
controlling fluid placement
• Optimized pumping strategy improved
injectivity nearly 300%
• Results saved drilling of additional injectors
IPTC 18362
Water shutoff
27
Real-time
detonation
confirmation
CMP 2016
• Control of fiber-optic compatible firing heads
Analysis of
reservoir
response
Water shutoff
28
• DTS to confirm interval opening and optimize
subsequent fluid placement strategy
Puncher holes
Next interval
Newly perforated
CMP 2016
Water shutoff
29
• Doubled oil production
• Controlled water production
• Minimized deferred production (live well)
• Combination of services in one run
– Perforating
– Chemical diversion
– Selective stimulation
– Nitrogen kickoff
CMP 2016
What can you think of?
Untapped potential
• DAS to evaluate step rate test
30
• Distributed strain sensing for pipe integrity
and fatigue management
• Support to fracturing operations:
– Selective activation for plug & perf
– Fracturing fluid placement optimization
– Flowback evaluation
• Fiber optics and electrical power combination
• RT automated intervention steering
31
Untapped potential
32
Summary
Summary
CT RT telemetry has opened a new
era of operational optimization
33
• Measurements unlocks new efficiency gains
• Optimization occurs at different level
– Safer, faster, and more effective services
– Possibility to combine services in one single run
• Application limits still have not been reached
Society of Petroleum Engineers
Distinguished Lecturer Program
www.spe.org/dl 34
Your Feedback is Important
Enter your section in the DL Evaluation Contest by
completing the evaluation form for this presentation
Visit SPE.org/dl
34

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Coiled Tubing Real-Time Monitoring: A New Era of Well Intervention and Workover Optimization

  • 1. Society of Petroleum Engineers Distinguished Lecturer Program www.spe.org/dl Pierre Ramondenc Coiled Tubing Real-Time Monitoring: A New Era of Well Intervention & Workover Optimization
  • 2. Presentation Outline • Background on coiled tubing • Why the need for real-time downhole data? • Review of available measurements • A wealth of applications • Summary • Q&A 2
  • 4. What is coiled tubing? “Coiled Tubing (CT) is any continuously-milled tubular product manufactured in lengths that requires spooling onto a take-up reel, during the primary milling or manufacturing process”. 4 Operation PLUTO, 1944 www.histomil.com
  • 5. What is coiled tubing? • Straightened prior to being inserted into the wellbore • External diameter from 0.75 to 4 in. • Reel lengths in excess of 30,000 ft available • Steel yield strength ranging from 55,000 to 135,000 psi 5 Present day coiled tubing string
  • 6. A wide range of applications • Fluid conveyance • Tool conveyance • Completions 6 Perforating Matrix stimulation Gravel pack
  • 7. 7 Why the need for real-time downhole data?
  • 8. Limitations of conventional CT… 8Conventional CT: Only surface readouts CT depth: Spooled CT length CT weight: Hang off Wellhead: P, T, Q
  • 9. … Prevent true optimization • Need to increase safety – Have the charges detonated? – Are we getting stuck at depth? • Need to increase treatment effectiveness – Have we pumped fluid at the right place? – Are we effectively actuating the sleeve? • Need to increase efficiency – Can we combine services in one run? – Can we save time? 9
  • 10. Monitoring as a first step 10 See what happens downhole to take corrective actions Everything starts with a measurement!
  • 11. Which data do we need? 11 Real-time downhole data Accurate BHA positioning Monitoring of wellbore & tool responses Monitoring of downhole flow Intervene at the right place Perform the right action Watch for the reservoir response
  • 12. 12 Review of available measurements
  • 13. Available measurements • Real-time (RT) telemetry first available with wired coiled tubing, but – Reach limitations (size and weight of wired cable) – Pumping limitations (chemical compatibility) – Maintenance issues • Two telemetry systems developed since 2005 – Fiber optics – Thin electrical conductor • Compatible with logging tools and cameras 13
  • 14. Available measurements • Fiber optics provides distributed measurements • Thin conductor cable provides power 14 Braided logging cable IPTC 18294 0.125-in. tube wire IPTC 18294 0.071-in. fiber-optics tube Adapted from SPE 130365
  • 15. Downhole point measurements 15 • Typical tools operational specifications – Downhole pressure: 12,500 psi – Downhole temperature: -13 to 350 F – Maximum pump rate: 8 bpm – Drop ball compatible – Resistant to corrosive and abrasive fluids Adapted from SPE 179063
  • 16. Distributed measurements 16 • Use of optical fiber as a sensor Distributed temperature sensing (DTS) Distributed acoustic sensing (DAS) IPTC 16873 SPE 173686
  • 17. Distributed measurements 17 • Performance of optical fiber depends on – Glass core type – Glass coating – Packaging • Can resist temperatures up to 450 F • Resistance to acid depends on fiber type • Mode of acquisition depends on fiber type
  • 18. 18 A wealth of applications
  • 19. Some basic applications • CCL and GR for accurate depth control (SPE 106567) • Temperature for treatment evaluation (SPE 184804) • Pressure for: (SPE 143318, SPE 157379, IPTC 18294) – Control of gas lifting procedure – Tool actuation (e.g., jetting nozzles, packer setting) – Condition assessment (under- / over-balanced) • Load and torque for: (SPE 153956, SPE 163908) – Sleeve actuation confirmation – Downhole motor stall prevention 19
  • 20. Pipe extension for gas control 20 • Precise depth control (CCL, GR) – To adjust length of tubing tail extension to be cut – To accurately place the hanging mechanism SPE 179063
  • 21. 21 Pipe extension for gas control SPE 179063 • Control of guns hydraulic activation
  • 22. 22 • Weight and torque to confirm anchoring • Pressure to control setting process Pipe extension for gas control SPE 179063
  • 23. 23 Pipe extension for gas control 0 2,000 4,000 6,000 Well A Well B Well C Well D Qliquid, bpd Before Intervention After Intervention 0 10 20 30 40 Well A Well B Well C Well D Qgas, MMcf/D Before Intervention After Intervention • Faster than recompletion (1 week vs. 3 weeks) • Producing life extended by at least 2 years • Investment recovered in 1 month SPE 179063
  • 24. Matrix acidizing 24 • Flow measurement to control fluid placement X,500Y,600 IPTC 18362
  • 25. Matrix acidizing 25 • Combined DTS and flow profiling to adjust treatment strategy IPTC 18362
  • 26. Matrix acidizing 26 • Point flow measurement complemented DTS • Real-time downhole flow monitoring allowed controlling fluid placement • Optimized pumping strategy improved injectivity nearly 300% • Results saved drilling of additional injectors IPTC 18362
  • 27. Water shutoff 27 Real-time detonation confirmation CMP 2016 • Control of fiber-optic compatible firing heads Analysis of reservoir response
  • 28. Water shutoff 28 • DTS to confirm interval opening and optimize subsequent fluid placement strategy Puncher holes Next interval Newly perforated CMP 2016
  • 29. Water shutoff 29 • Doubled oil production • Controlled water production • Minimized deferred production (live well) • Combination of services in one run – Perforating – Chemical diversion – Selective stimulation – Nitrogen kickoff CMP 2016
  • 30. What can you think of? Untapped potential • DAS to evaluate step rate test 30
  • 31. • Distributed strain sensing for pipe integrity and fatigue management • Support to fracturing operations: – Selective activation for plug & perf – Fracturing fluid placement optimization – Flowback evaluation • Fiber optics and electrical power combination • RT automated intervention steering 31 Untapped potential
  • 33. Summary CT RT telemetry has opened a new era of operational optimization 33 • Measurements unlocks new efficiency gains • Optimization occurs at different level – Safer, faster, and more effective services – Possibility to combine services in one single run • Application limits still have not been reached
  • 34. Society of Petroleum Engineers Distinguished Lecturer Program www.spe.org/dl 34 Your Feedback is Important Enter your section in the DL Evaluation Contest by completing the evaluation form for this presentation Visit SPE.org/dl 34

Editor's Notes

  1. Pipe-Lines Under The Ocean Pipe-Line Underwater Transportation of Oil
  2. Fluid conveyance: Kickoff, Cleanout, Cement placement, Stimulation, Shutoff Tool conveyance: Logging, Milling and drilling, Fishing, Perforating, Scale removal, Zonal isolation Completions: Casing patch, Tail pipe extension, Velocity strings, Gravel pack
  3. If you take away nothing else from this presentation today on Coiled Tubing, remember this…
  4. While Coiled Tubing has always been a versatile conveyance means, real-time telemetry made it enter a new age where operational optimization takes a whole new meaning. Its use is today a direct enabler of some projects that would be otherwise non-economic. In some cases, like matrix stimulation, the industry moved from performing a guess work to near-surgical operations, with literally eyes on what is happening several 1,000’s of feet below the surface. Real-time telemetry makes CT interventions safer, faster, and more reliable. And the best part about it is that tools capabilities and operational envelopes keep improving, which means that we have not reached yet the limits of applicability.