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Wellheads
1. Tubing (perforated)
2. Casing
3. Annular seal
4. Wellhead
5. Tubing suspension
6. Master valve
7. Master valve
8. Upper valve
9. Wing valve
10. Flow bean
11. To manifold
12. Operator
13. Hand wheel
14. Pressure gage
15. Annular space outlet
valve
16. Cellar
Sumur Produksi
Penyelesaian sumur meliputi pemasangan casing dan rangkaian pipa
produksi, serta mengupayakan agar cairan dapat mengalir ke
permukaan, dimana dipasang kepala sumur lengkap dengan
Christmas tree. Christmas tree merupakan sekumpulan valve, alat
ukur tekanan, penyangga tubing, dll.
3
What is a wellhead ?
– The wellhead is
• the surface foundation on which the well is built up during
the drilling operations and
• the base for the Xmas tree for production operations.
4
Wellheads - Drilling
During drilling process :
The well is controlled by
a BOP and choke
manifold
As the well is drilled :
Each annulus is sealed
off by the wellhead
5
Wellheads - Completed well
Xmas Tree The BOP's are removed
After the tubing is installed :
The Christmas tree is
installed to control the flow
from the well
Wellhead
6
Wellhead systems must be designed to :
Withstand tensile loads of suspended
tubulars
1
2 Provide a pressure sealing capability
ISOLATE the well from the external
environment
ISOLATE between casings and downhole
formations
MAINTAIN PRESSURE during well control
operations, well testing or shut in periods.
Life of Well
•Drilling
•Production
•Workover
•Suspension
•Abandonment
7
What does a wellhead do ?
HANG-OFF WEIGHT
1
2
3
4
CONTAINS PRESSURE
MONITOR THE WELL SAFETY
PROVIDE A BASE FOR THE XMAS
TREE
Surface Wellheads
9
Conventional spooled system
Casing Head Housing
Casing Head Spool
Tubing Head Spool
BOP Stack
10
What are the main
components ?
Casing Head Housing
Casing Head Spool
Tubing Head Spool
Xmas Tree
11
Surface Wellhead schematic
• Medium cost spool system
12
Casing Head Housing
First element of the
wellhead
13
Casing Head Housing - Functions
– It is normally connected to the surface casing
– Supports the next string of casing
– Provides connection to the BOP and together with it can:
• Seal the wellbore (from the atmosphere)
• Control access to the wellbore :
– for pressure control
– or fluid returns during drilling operations.
14
Casing Head Housing - Description
Slip-on weld or threaded
bottom connection
Test port
Side outlets
threaded or
studded
Top connection flanged (standard)
Ring groove
Landing area for
Casing Hanger
15
Starter Head
• Threaded onto surface
casing
• Can provide a landing plate
to sit on the conductor
• Internal profile for next
casing string
18
CHH - Base Plate
The casing head may be used in conjunction
with a base plate for more effective weight
distribution.
Conductor pipe
Surface casing
Cellar
19
What happens after installing the
Casing Head Housing ?
– Nipple up and test BOPs
– Install wear bushing.
– The next hole section is drilled.
– The intermediate casing is run in the hole and is cemented.
– P/U BOPs
– A rough cut is performed to allow retrieving remaining casing and
removing BOPs
20
Casing hung on Casing Hanger
Housing
21
Casing Hangers - Functions
• Suspends intermediate or production casing string
• Centres the casing string in the head (or spool)
• Seals off the casing annulus. ( It is the primary seal )
22
Starter Head summary
23
Casing Hangers
24
Casing Hangers
25
Casing Hangers
26
Casing Hangers
27
Casing Head Spools
Second element of the
wellhead
Normally not
threaded as
pressures higher
Eg >3000psi.
28
Next Section is Installed
Casing Spool
29
Casing Head Spools - Functions
– Seals off (packs off) surface casing string
– Provides support (landing bowl) for next casing string
– Provides support for well control equipment (BOP Stack)
• Sealing the wellbore (from the atmosphere)
• Controlling access to the wellbore :
– for pressure control
– or fluid returns during drilling operations.
30
Casing Head Spools - Description
Pack Off or Secondary Seal.
Designed to fit around OD of
current casing
Test port
Side outlets
threaded or
studded / flanged
(threaded not
common)
Top connection flanged (standard)
Ring groove
Landing area for
Casing Hanger
Bottom connection
compatible with the top
connection on the
previous casing head or
spool
32
What Seals Pressure Between Flanges
?
Achieved using API ring gaskets
33
What happens after installing the
Casing Spool Housing ?
– Nipple up and test BOPs
– Install wear bushing.
– The next hole section is drilled.
– The intermediate/Production casing is run in the hole and is cemented.
– P/U BOPs
– A rough cut is performed to allow retrieving remaining casing and
removing BOPs.
– Casing Hanger is installed
34
Casing Hangers
Intermediate
or
Production Casing
Landing area
35
Casing Pack-offs
• Fits inside the lower flange
of the casing spool
36
Casing Pack-offs
• Fits inside the lower flange
of the casing spool
37
Casing Pack-offs
• Fits inside the lower flange
of the casing spool
38
Casing Spools summary
39
Tubing Head Spools
Third element of the
wellhead
40
Tubing Head Spools - Functions
• Seals off (packs off) production casing string
• Provides support and lockdown for tubing hanger
• Provides support for the BOP Stack
41
Tubing Head Spools - Description
TUBING HANGER
LOCK DOWN BOLT
TOP BOWL FOR
TUBING HANGER
VALVE REMOVAL
PLUG THREADS
TEST PORT
Pack off designed to fit around OD
of production casing
42
Tubing Hangers
Tubing
Production casing
Tubing Head Spool
Tubing Hanger
Tubing Hanger
Tubing Head Spool
Tubing Bonnet
43
Tubing Hangers
Functions
• Suspends the tubing
• Seals off the annulus
• Provides a seat for a back pressure valve (BPV)
that can be temporally installed allowing the
BOP stack or X-mas tree to be removed
46
Dual Tubing Head
• Locator pins to orient the
dual hanger
47
Tubing Hanger
48
Tubing Heads summary
49
Tubing Bonnet
• Seats over the tubing hanger
neck
• Xmas tree on top of this
50
Tubing Bonnet
51
Tubing Bonnet
52
Dual Tubing Bonnet
• Dual completion
• Two tubing strings
– Long string
– Short string
• Spreader
53
Tubing Bonnet summary
67
Questions

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WELLHEAD FOR OIL AND GAS WELL.pptx

  • 2. 1. Tubing (perforated) 2. Casing 3. Annular seal 4. Wellhead 5. Tubing suspension 6. Master valve 7. Master valve 8. Upper valve 9. Wing valve 10. Flow bean 11. To manifold 12. Operator 13. Hand wheel 14. Pressure gage 15. Annular space outlet valve 16. Cellar Sumur Produksi Penyelesaian sumur meliputi pemasangan casing dan rangkaian pipa produksi, serta mengupayakan agar cairan dapat mengalir ke permukaan, dimana dipasang kepala sumur lengkap dengan Christmas tree. Christmas tree merupakan sekumpulan valve, alat ukur tekanan, penyangga tubing, dll.
  • 3. 3 What is a wellhead ? – The wellhead is • the surface foundation on which the well is built up during the drilling operations and • the base for the Xmas tree for production operations.
  • 4. 4 Wellheads - Drilling During drilling process : The well is controlled by a BOP and choke manifold As the well is drilled : Each annulus is sealed off by the wellhead
  • 5. 5 Wellheads - Completed well Xmas Tree The BOP's are removed After the tubing is installed : The Christmas tree is installed to control the flow from the well Wellhead
  • 6. 6 Wellhead systems must be designed to : Withstand tensile loads of suspended tubulars 1 2 Provide a pressure sealing capability ISOLATE the well from the external environment ISOLATE between casings and downhole formations MAINTAIN PRESSURE during well control operations, well testing or shut in periods. Life of Well •Drilling •Production •Workover •Suspension •Abandonment
  • 7. 7 What does a wellhead do ? HANG-OFF WEIGHT 1 2 3 4 CONTAINS PRESSURE MONITOR THE WELL SAFETY PROVIDE A BASE FOR THE XMAS TREE
  • 9. 9 Conventional spooled system Casing Head Housing Casing Head Spool Tubing Head Spool BOP Stack
  • 10. 10 What are the main components ? Casing Head Housing Casing Head Spool Tubing Head Spool Xmas Tree
  • 11. 11 Surface Wellhead schematic • Medium cost spool system
  • 12. 12 Casing Head Housing First element of the wellhead
  • 13. 13 Casing Head Housing - Functions – It is normally connected to the surface casing – Supports the next string of casing – Provides connection to the BOP and together with it can: • Seal the wellbore (from the atmosphere) • Control access to the wellbore : – for pressure control – or fluid returns during drilling operations.
  • 14. 14 Casing Head Housing - Description Slip-on weld or threaded bottom connection Test port Side outlets threaded or studded Top connection flanged (standard) Ring groove Landing area for Casing Hanger
  • 15. 15 Starter Head • Threaded onto surface casing • Can provide a landing plate to sit on the conductor • Internal profile for next casing string
  • 16. 18 CHH - Base Plate The casing head may be used in conjunction with a base plate for more effective weight distribution. Conductor pipe Surface casing Cellar
  • 17. 19 What happens after installing the Casing Head Housing ? – Nipple up and test BOPs – Install wear bushing. – The next hole section is drilled. – The intermediate casing is run in the hole and is cemented. – P/U BOPs – A rough cut is performed to allow retrieving remaining casing and removing BOPs
  • 18. 20 Casing hung on Casing Hanger Housing
  • 19. 21 Casing Hangers - Functions • Suspends intermediate or production casing string • Centres the casing string in the head (or spool) • Seals off the casing annulus. ( It is the primary seal )
  • 25. 27 Casing Head Spools Second element of the wellhead Normally not threaded as pressures higher Eg >3000psi.
  • 26. 28 Next Section is Installed Casing Spool
  • 27. 29 Casing Head Spools - Functions – Seals off (packs off) surface casing string – Provides support (landing bowl) for next casing string – Provides support for well control equipment (BOP Stack) • Sealing the wellbore (from the atmosphere) • Controlling access to the wellbore : – for pressure control – or fluid returns during drilling operations.
  • 28. 30 Casing Head Spools - Description Pack Off or Secondary Seal. Designed to fit around OD of current casing Test port Side outlets threaded or studded / flanged (threaded not common) Top connection flanged (standard) Ring groove Landing area for Casing Hanger Bottom connection compatible with the top connection on the previous casing head or spool
  • 29. 32 What Seals Pressure Between Flanges ? Achieved using API ring gaskets
  • 30. 33 What happens after installing the Casing Spool Housing ? – Nipple up and test BOPs – Install wear bushing. – The next hole section is drilled. – The intermediate/Production casing is run in the hole and is cemented. – P/U BOPs – A rough cut is performed to allow retrieving remaining casing and removing BOPs. – Casing Hanger is installed
  • 32. 35 Casing Pack-offs • Fits inside the lower flange of the casing spool
  • 33. 36 Casing Pack-offs • Fits inside the lower flange of the casing spool
  • 34. 37 Casing Pack-offs • Fits inside the lower flange of the casing spool
  • 36. 39 Tubing Head Spools Third element of the wellhead
  • 37. 40 Tubing Head Spools - Functions • Seals off (packs off) production casing string • Provides support and lockdown for tubing hanger • Provides support for the BOP Stack
  • 38. 41 Tubing Head Spools - Description TUBING HANGER LOCK DOWN BOLT TOP BOWL FOR TUBING HANGER VALVE REMOVAL PLUG THREADS TEST PORT Pack off designed to fit around OD of production casing
  • 39. 42 Tubing Hangers Tubing Production casing Tubing Head Spool Tubing Hanger Tubing Hanger Tubing Head Spool Tubing Bonnet
  • 40. 43 Tubing Hangers Functions • Suspends the tubing • Seals off the annulus • Provides a seat for a back pressure valve (BPV) that can be temporally installed allowing the BOP stack or X-mas tree to be removed
  • 41. 46 Dual Tubing Head • Locator pins to orient the dual hanger
  • 44. 49 Tubing Bonnet • Seats over the tubing hanger neck • Xmas tree on top of this
  • 47. 52 Dual Tubing Bonnet • Dual completion • Two tubing strings – Long string – Short string • Spreader