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1
History of Highway
                              Construction



History of road construction can be divided
into three ages
a) Ancient Times
b) Age of Ancient Roman
c) The period after the Roman



                                              2
Ancient times


•Starts 5000 years ago since the beginning
custom of wheels for horse and cattle.
•They are found in
mesopotamia,china, persia, egypt, india and
greece.
• A short road with only a hard surface to
withstand the load of vehicles, miles and mortar
used in egypt and india.
•Road bricks and asfalt pavement have been
found in babylon, mesopotamia.


                                                   3
Ancient Roman era

More systematic way of road
construction.
Base for road construction.
The path is higher than ground
structure of road consists three
classes of surface.
i) Flattened surface
ii) Gravelled surfaced
iii) Paving (Paved).

Road width does not exceed 4:25
   meters
Main purpose of road - military.




                                                  4
After Roman era

After falling back of Roman era, the construction of roads also
have decline.

Roman road however still remains and used as the trade routes.

No new development on road construction until the 18 century.

new road construction at the time was

1. Telford Road
2. Macadam road




                                                                  5
History of Road in
                                                     Malaysia

modern road system in this country begin during the
British colonial at the end of the 18th century.

Trading needs and to centralize the colonial
administration had accelerate construction of roads in
Peninsular Malaysia in order to connect the administrative
center, commercial, industrial areas, farming areas and
the port.
Before independence, all the roads in this country was
built by British.




                                                             6
In 1986 there were 4 million vehicles over 24 000 km length of
roads and this number will increase with the rapid rate at each
year.

Road construction have been given priority in an allocation
About 6 billion dollars for the construction of the North South
Highway Authority.

Other - other road projects is Ringroad Malacca, Temerloh -
Mentakab Bypass and road to Highway Timur branches - the
West.




                                                                  7
Most Famous person in
                       road constrution


Robert Philips: Apprentice in road
design.
Suggested (1736): gravel layer will
lay into the rod surface and will be
compacted by traffic to become
hardened layer.


                                       8
TREASAGUET ( 1716 )

•Active in 1746 to 1775
•Introduced more economical method by placed all the structure in
drain to level with environment.

•Drainage’s problem were solved by built the water proof surface,
cambered the subgrade and construct deeper side drain.




                                                                    9
John Metcalf ( 1717 )

•Also known as Blind Jack Of Knaresborough
•Blind : 6 years old
•Musician, army, horse trader.
•Become an road engineer in age of 40.
•Construct 290 km of road in Yorkshire including
bridge, culvert, retaining wall.
•Focused on drainage and sub base
•Road were curved for drainage purposes.




                                                   10
Thomas Telford ( 1757 )

•Designed 1600 km of road, drain, bridge an almost of civil works in
Britain and North Europe.
• Road was designed with horizontal formation, sub base, camber and
others coarse with uniform thickness.




                                                                       11
Telford Road

Formation level is horizontal. Then the
camber is provided with
changing the layer thickness of 3 “ or 4"
side is divided to 7 "or 8" in the middle.

a. Surface layer is 1.5 " gravel
moistened and compressed by the
traffic.
b. 2 "thick stone that is being squeezed
by the traffic burst
c. 4 "thick stone that is being squeezed
by the traffic burst

d.base constructed by arranging the
stones sized 3 "- 8" by hand.

Empty space between them filled with
stone chips (fine chipping).
                                                  12
John Macadam ( 1756 )

• 1’st engineering expertise
• Come back from America in 1783- not active until 1816
• 1816 : Surveyor
• Advisor in road construction (1826 )
• Road were design with a camber by used broken stone as a
material to reduce a cost.




                                                             13
Macadam Road
Macadam road
formation level
prior to the
slope camber 1:
60 to 1: 80.

Three layers of
stone and then
spread on the
formation level.




                                  14
Types of road in Malaysia

                      Earth Road/ Unpaved road

• Used soil as road materials.
• Compacted as a surface.
• Rural area
• Laterite

                             Gravel Road

           • Gravel were lay into earth road and compacted.




                                                              15
Bituminous Road

• Paved road
• To take higher traffic loading

i) Surface dressing :           aggregate



                  Road base

                  Sub base

                  Subgrade




                                                16
ii) Flexible pavement/ asphaltic concrete

• Many in Malaysia
• Carried more loading compare with surface dressing.



               Wearing coarse     Premix ( ACW 14)

                Binder coarse     Premix ( ACB 28)

                 Road base

                  Sub base

                  Subgrade



                                                        17
iii) Porous asphalt

• Same as a asphaltic concrete
• Porous at wearing coarse – purpose: allowed surface water silt
through into wearing coarse.

• Advantages :
-High friction resistance
- Avoid flood
- Avoid water splash
- Reduced unpleasant light at night
- Durable: coarse aggregate
- Silent

• Disadvantages???




                                                                   18
iii) Concrete pavement( Rigid pavement )

• Same as a asphaltic concrete
• Surface used reinforce concrete

• Advantages :                             Reinforce concrete
-Quite strong
- Extended life span                          Road base
- Low maintanence                              Sub base

• Disadvantages???                             Subgrade




                                                                19
Interlocking Paving Block

• Used at intersection
• Corner
• Bus terminal or jetty

• Advantages :
-Quite strong                                    Road base
- Extended life span                             Sub base
- Low maintanence
                                                 Subgrade
• Disadvantages???




                                                             20
Malaysia Road
                                       System


i. Toll highway
ii. Federal highway
iii. State road
iv. Urban road/ municipal road
v. Rural road




                                            21
Federal Highway, or Lebuhraya
Persekutuan in Malay (or sometimes
called    it   "Federal",    "Highway
Persekutuan" or "Highway Federal" by
Klang Valley citizens) is a Malaysian
highway connecting the capital city of
Kuala Lumpur, and Klang, Selangor.
The highway starts from Seputeh in
Kuala Lumpur to Klang, Selangor. It is
the busiest highway in Klang Valley
during rush hour from/to Kuala Lumpur.
The Federal Highway is coded as
Federal Route .




                                         22
Malaysian state roads (Malay: Sistem
Laluan Negeri Malaysia) are the secondary
roads in Malaysia. The construction of state
roads in Malaysia are funded by Malaysian
Public Works Department (JKR) of each
states. The standard of state roads are
similar with the federal roads except for the
coding system, where the codes for state
roads begin with state codes followed by
route number, for example Johor State
Route J32 is labeled as J32 .




                                                23
State Road

• Construction and maintainence to improve connection in state.
• Construct and maintain by JKR State.
• Allocation : by state or federal

Urban road/Municipal Road
• In Municipal area or district including road by developer.
• Allocation by municipal and/or subsidized by federal

Rural Road
• Construct and maintain by district office with state allocation.
• Too low standard – traffic volume low




                                                                     24
Organizations & Agencies
                                    in road system

 Organizations & Agencies                  Functions
         UPE & BPJ             Planning and controlling of
                               projects. Also allocation
         JKR & LLM             Design, construction,
                               maintainance ( road/highway )
          JPJ LPKP             Road license
        Police & JPJ           Enforcement and controlling
Majlis Keselamatan Jalanraya   Keselamatan Jalanraya
      Jab.Alam Sekitar         Environment controlling
           JPBD                Perancangan Bandar dan Desa
           PBKT                Traffic facilities


                                                               25

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CHAPTER 1: INTRO TO HIGHWAY

  • 1. 1
  • 2. History of Highway Construction History of road construction can be divided into three ages a) Ancient Times b) Age of Ancient Roman c) The period after the Roman 2
  • 3. Ancient times •Starts 5000 years ago since the beginning custom of wheels for horse and cattle. •They are found in mesopotamia,china, persia, egypt, india and greece. • A short road with only a hard surface to withstand the load of vehicles, miles and mortar used in egypt and india. •Road bricks and asfalt pavement have been found in babylon, mesopotamia. 3
  • 4. Ancient Roman era More systematic way of road construction. Base for road construction. The path is higher than ground structure of road consists three classes of surface. i) Flattened surface ii) Gravelled surfaced iii) Paving (Paved). Road width does not exceed 4:25 meters Main purpose of road - military. 4
  • 5. After Roman era After falling back of Roman era, the construction of roads also have decline. Roman road however still remains and used as the trade routes. No new development on road construction until the 18 century. new road construction at the time was 1. Telford Road 2. Macadam road 5
  • 6. History of Road in Malaysia modern road system in this country begin during the British colonial at the end of the 18th century. Trading needs and to centralize the colonial administration had accelerate construction of roads in Peninsular Malaysia in order to connect the administrative center, commercial, industrial areas, farming areas and the port. Before independence, all the roads in this country was built by British. 6
  • 7. In 1986 there were 4 million vehicles over 24 000 km length of roads and this number will increase with the rapid rate at each year. Road construction have been given priority in an allocation About 6 billion dollars for the construction of the North South Highway Authority. Other - other road projects is Ringroad Malacca, Temerloh - Mentakab Bypass and road to Highway Timur branches - the West. 7
  • 8. Most Famous person in road constrution Robert Philips: Apprentice in road design. Suggested (1736): gravel layer will lay into the rod surface and will be compacted by traffic to become hardened layer. 8
  • 9. TREASAGUET ( 1716 ) •Active in 1746 to 1775 •Introduced more economical method by placed all the structure in drain to level with environment. •Drainage’s problem were solved by built the water proof surface, cambered the subgrade and construct deeper side drain. 9
  • 10. John Metcalf ( 1717 ) •Also known as Blind Jack Of Knaresborough •Blind : 6 years old •Musician, army, horse trader. •Become an road engineer in age of 40. •Construct 290 km of road in Yorkshire including bridge, culvert, retaining wall. •Focused on drainage and sub base •Road were curved for drainage purposes. 10
  • 11. Thomas Telford ( 1757 ) •Designed 1600 km of road, drain, bridge an almost of civil works in Britain and North Europe. • Road was designed with horizontal formation, sub base, camber and others coarse with uniform thickness. 11
  • 12. Telford Road Formation level is horizontal. Then the camber is provided with changing the layer thickness of 3 “ or 4" side is divided to 7 "or 8" in the middle. a. Surface layer is 1.5 " gravel moistened and compressed by the traffic. b. 2 "thick stone that is being squeezed by the traffic burst c. 4 "thick stone that is being squeezed by the traffic burst d.base constructed by arranging the stones sized 3 "- 8" by hand. Empty space between them filled with stone chips (fine chipping). 12
  • 13. John Macadam ( 1756 ) • 1’st engineering expertise • Come back from America in 1783- not active until 1816 • 1816 : Surveyor • Advisor in road construction (1826 ) • Road were design with a camber by used broken stone as a material to reduce a cost. 13
  • 14. Macadam Road Macadam road formation level prior to the slope camber 1: 60 to 1: 80. Three layers of stone and then spread on the formation level. 14
  • 15. Types of road in Malaysia Earth Road/ Unpaved road • Used soil as road materials. • Compacted as a surface. • Rural area • Laterite Gravel Road • Gravel were lay into earth road and compacted. 15
  • 16. Bituminous Road • Paved road • To take higher traffic loading i) Surface dressing : aggregate Road base Sub base Subgrade 16
  • 17. ii) Flexible pavement/ asphaltic concrete • Many in Malaysia • Carried more loading compare with surface dressing. Wearing coarse Premix ( ACW 14) Binder coarse Premix ( ACB 28) Road base Sub base Subgrade 17
  • 18. iii) Porous asphalt • Same as a asphaltic concrete • Porous at wearing coarse – purpose: allowed surface water silt through into wearing coarse. • Advantages : -High friction resistance - Avoid flood - Avoid water splash - Reduced unpleasant light at night - Durable: coarse aggregate - Silent • Disadvantages??? 18
  • 19. iii) Concrete pavement( Rigid pavement ) • Same as a asphaltic concrete • Surface used reinforce concrete • Advantages : Reinforce concrete -Quite strong - Extended life span Road base - Low maintanence Sub base • Disadvantages??? Subgrade 19
  • 20. Interlocking Paving Block • Used at intersection • Corner • Bus terminal or jetty • Advantages : -Quite strong Road base - Extended life span Sub base - Low maintanence Subgrade • Disadvantages??? 20
  • 21. Malaysia Road System i. Toll highway ii. Federal highway iii. State road iv. Urban road/ municipal road v. Rural road 21
  • 22. Federal Highway, or Lebuhraya Persekutuan in Malay (or sometimes called it "Federal", "Highway Persekutuan" or "Highway Federal" by Klang Valley citizens) is a Malaysian highway connecting the capital city of Kuala Lumpur, and Klang, Selangor. The highway starts from Seputeh in Kuala Lumpur to Klang, Selangor. It is the busiest highway in Klang Valley during rush hour from/to Kuala Lumpur. The Federal Highway is coded as Federal Route . 22
  • 23. Malaysian state roads (Malay: Sistem Laluan Negeri Malaysia) are the secondary roads in Malaysia. The construction of state roads in Malaysia are funded by Malaysian Public Works Department (JKR) of each states. The standard of state roads are similar with the federal roads except for the coding system, where the codes for state roads begin with state codes followed by route number, for example Johor State Route J32 is labeled as J32 . 23
  • 24. State Road • Construction and maintainence to improve connection in state. • Construct and maintain by JKR State. • Allocation : by state or federal Urban road/Municipal Road • In Municipal area or district including road by developer. • Allocation by municipal and/or subsidized by federal Rural Road • Construct and maintain by district office with state allocation. • Too low standard – traffic volume low 24
  • 25. Organizations & Agencies in road system Organizations & Agencies Functions UPE & BPJ Planning and controlling of projects. Also allocation JKR & LLM Design, construction, maintainance ( road/highway ) JPJ LPKP Road license Police & JPJ Enforcement and controlling Majlis Keselamatan Jalanraya Keselamatan Jalanraya Jab.Alam Sekitar Environment controlling JPBD Perancangan Bandar dan Desa PBKT Traffic facilities 25