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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2588
Waste Heat Recovery Management
Mr. Eldrin Shaji1, Mr. Mathew Thomas, Mr. Jithin Varghese3
1,2,3Department of Mechanical Engineering, Toms College of Engineering, Kerala, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Gas stoves have both domestic as well as
commercial applications. Heat loss is one of the major
disadvantage of a gas stove. One-fourth of the energy
produced by the gas stove gets wasted as heat energy. This
heat energy loss could be converted into useful work in an
efficient manner. The waste heat energy from the gas stove
could be captured by using a heat absorbing tubes. This heat
absorbing copper tubes are then connected to the storage
tank, where the water is stored. The copper tubes transfer the
heat absorbed to the water and thus raises the temperatureof
the water. The storage tank is insulated so that the
temperature inside the storage tank would be maintained
above a constant level. This system would reduce the
consumption of energy by converting heat loss into useful
work. This system follows the principle of convective heat
transfer.
Key Words: Waste heat energy, Useful work, Energy
consumption, Efficiency.
1. INTRODUCTION
A gas stove is energized by burnable gas like syngas,
flammable gas, propane, butane, LPG, and so on. Strong
powers like coal or wood were utilized before the coming of
flammable gas. Gas stoves were created in 1820s. The sizeof
a gas stove varies from 30" to even 42" (modern models).
One of the significant parts of a gas stove is the warmth
radiated by the burners. Generally burnerheatisdetermined
as far as BTU (British Thermal Units). All the burnersofagas
stove don't have equivalent and most extreme warmthyield.
Contingent upon the quantity of burners, a portion ofthegas
cooktops have a couple of burners that have high warmth
capacity – which is regularly around 12,000 BTU. A portion
of the very good qualitycooktop models give higher scopeof
warmth and substantial burners that can go up to 20,000
BTU or much more.
One of the major disadvantage of a gas stove is the amount
of heat energy getting wasted. Around one-fourth of the
energy produced by a gas stove is getting wasted as heat
energy. If thiswaste heat energy from the gas stovecould be
used in an efficient manner then it would result in less
consumption of energy.
Waste heat recovery management (WHRM) is mainly
focused on to use this waste energy from the gas stove in an
efficient manner. This system consists of a heat exchanger,
copper coil, storage tank, safety valve and an insulating
material. The waste heat energy from the gas stove could be
captured using copper tubes and could be used to boilwater.
This systemwould be of great use in commercial sectorslike
catering companies, restaurants, etc.
1.1 Problem Statement
As we know, the main disadvantage of a gas stove is the
wastage of heat energy. The waste heat recovery
management system makes use of this waste heat energy to
boil water. This system uses copper coils and a heat
exchanger to raise the temperature of water stored in a
storage tank. This system thus reduces the over
consumption of energy and also converts waste heat energy
from the gas stove into a useful work.
2. METHODOLOGY
2.1 Gas Stove
A gas stove burner comprises of a burner get together
appended to a little gas valve that is associated with the
fundamental gas line. At the pointwhen you turn the handle,
the admission valve opens and gas moves through a venturi
tube, a wide channel that limits in the center. Gas enters
through one of the wide finishes, and as it goes into the
limited segment, its weight increments. There is a little air
opening in the area where the funnel extendsoncemore,and
as the gas moves into this segment, the weight discharges,
sucking oxygen into the air gap. The oxygen blends in with
the gas, making it burnable.
2.2 Proposed System
WHRM system converts the waste heat from the gas stove
into useful work. It uses copper tubes to capture the waste
heat energy from the gas stove. The interior of the gas stove
is givena thin layer ofinsulation so that the waste heat stays
inside the gas stove frame. The waste gas due to its lower
density flows up to the heat exchanger where a number of
copper tubes are arranged. The waste heat energy from the
gas stove is thus captured by the copper tubes. The water
stored in the storage tank flows down to the heat exchanger
due to gravity. The heat captured by the copper tube is then
transferred to the water by following the principle of
convective heat transfer. The water then gets stored in a
tank. This tank is insulated with a suitable insulating
material so that the temperature of the water is well
maintained for a period of time. The heat exchanger and the
storage tank are connected to each other using pipes. The
gas stove alone is a single unit. The heat exchanger and the
storage tank could be easily detached from the gas stove.
Hence the maintenance of this system would be much easy.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2589
This system could be used to convert the waste energy from
the gas stove to useful work. Waste heat recovery
management system also helps to reduce the consumption
of energy to an extent.
Fig -1: Proposed Design
Fig -2: Gas Stove
Fig -3: Heat exchanger and Storage tank
2.3 Project Scope
 Conversion of waste heat
Waste heat recovery management converts waste
heat into useful work. The excess heat from the gas
stove could be used in an efficient manner.
 Reduces consumption of energy
Since the waste heat recovery management system
uses the waste heat from the gas stove, it no longer
needs any additional energy for boiling water and
hence the consumption of energy could be reduced.
 Reduces wastage of energy
The WHRM system converts waste heat from the
gas stove into useful work in an efficient manner.
Hence less wastage of energy.
 Low cost
Since the WHRM system makes use of the waste
heat energy, it reduces the consumption of energy
and hence no additional expenditure for energy.
3. CONCLUSIONS
WHRM system converts the waste heat from the gas stove
into useful work. The proposed system would be very useful
in commercial applications like restaurants and catering
services, etc. The system would help on reduced
consumption of energy and hence prevents wastage of
energy.
REFERENCES
[1]. Abhimanyu Anil Kshirsagar, Prof. Kiran P.
Pawar(2018).Waste heat recovery from porousLPGgas
burner used for cooking,International Research Journal
of Engineering and TechnologyVolume: 05 Issue: 05
May-2018.
[2]. Abinesh.N. V, Ameer.A, Arun Kumar.D, Arun Thanga
Sujith.M(2017). Generation of power from household
waste heat, Journal of Emerging Technologies and
Innovative Research,June 2017, Volume 4, Issue 06.
[3]. Feng Li, Lin Duanmu, Lin Fu, Xi ling Zhao (2018).
Research andapplication offlue gaswasteheatrecovery
in cogeneration based on absorption heat-exchange,8th
International Cold Climate HVAC 2015 Conference,
CCHVAC 2015.
[4]. Manshu Kapoor (2014).Design for Recovery of Waste
Heat froma commonGasStove used in homesandlarge-
scale Cooking Purposes, Chemical and Process
Engineering Research, ISSN 2224-7467 (Paper) ISSN
2225-0913 (Online) Vol.22, 2014.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2590
[5]. Romina Rodriguez (2019). Review and Trends of
Thermoelectric Generator Heat Recovery inAutomotive
Applications, IEEE Transactions on Vehicular
Technology, DOI 10.1109/TVT.2019.2908150.
[6]. Yunli Jin, Naiping Gao, Tong Zhu (2019). Techno-
economic analysis on a new conceptual design of waste
heat recovery for boiler exhaust flue gas of coal-fired
power plants,Energy Conversion and Management 200
(2019) 112097.
[7]. Zhilong Cheng, Zhigang Guo, Zhoutuo Tan, Jian Yang,
Qiuwang Wang(2019). Waste heat recovery from high-
temperature solid granular materials, Energychallenges
and opportunities, Renewable and Sustainable Energy
Reviews 116 (2019) 109428
BIOGRAPHIES
Mr. Eldrin Shaji is a final year
Mechanical Engineering studentat
Toms college of Engineering,
Kerala, India, under APJ Abdul
Kalam Technological university,
Kerala.
Mr. Mathew Thomas is a final year
Mechanical Engineering studentat
Toms college of Engineering,
Kerala, India, under APJ Abdul
Kalam Technological university,
Kerala.
Mr. Jithin Varghese is a final year
Mechanical Engineering studentat
Toms college of Engineering,
Kerala, India, under APJ Abdul
Kalam Technological university,
Kerala.

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IRJET - Waste Heat Recovery Management

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2588 Waste Heat Recovery Management Mr. Eldrin Shaji1, Mr. Mathew Thomas, Mr. Jithin Varghese3 1,2,3Department of Mechanical Engineering, Toms College of Engineering, Kerala, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Gas stoves have both domestic as well as commercial applications. Heat loss is one of the major disadvantage of a gas stove. One-fourth of the energy produced by the gas stove gets wasted as heat energy. This heat energy loss could be converted into useful work in an efficient manner. The waste heat energy from the gas stove could be captured by using a heat absorbing tubes. This heat absorbing copper tubes are then connected to the storage tank, where the water is stored. The copper tubes transfer the heat absorbed to the water and thus raises the temperatureof the water. The storage tank is insulated so that the temperature inside the storage tank would be maintained above a constant level. This system would reduce the consumption of energy by converting heat loss into useful work. This system follows the principle of convective heat transfer. Key Words: Waste heat energy, Useful work, Energy consumption, Efficiency. 1. INTRODUCTION A gas stove is energized by burnable gas like syngas, flammable gas, propane, butane, LPG, and so on. Strong powers like coal or wood were utilized before the coming of flammable gas. Gas stoves were created in 1820s. The sizeof a gas stove varies from 30" to even 42" (modern models). One of the significant parts of a gas stove is the warmth radiated by the burners. Generally burnerheatisdetermined as far as BTU (British Thermal Units). All the burnersofagas stove don't have equivalent and most extreme warmthyield. Contingent upon the quantity of burners, a portion ofthegas cooktops have a couple of burners that have high warmth capacity – which is regularly around 12,000 BTU. A portion of the very good qualitycooktop models give higher scopeof warmth and substantial burners that can go up to 20,000 BTU or much more. One of the major disadvantage of a gas stove is the amount of heat energy getting wasted. Around one-fourth of the energy produced by a gas stove is getting wasted as heat energy. If thiswaste heat energy from the gas stovecould be used in an efficient manner then it would result in less consumption of energy. Waste heat recovery management (WHRM) is mainly focused on to use this waste energy from the gas stove in an efficient manner. This system consists of a heat exchanger, copper coil, storage tank, safety valve and an insulating material. The waste heat energy from the gas stove could be captured using copper tubes and could be used to boilwater. This systemwould be of great use in commercial sectorslike catering companies, restaurants, etc. 1.1 Problem Statement As we know, the main disadvantage of a gas stove is the wastage of heat energy. The waste heat recovery management system makes use of this waste heat energy to boil water. This system uses copper coils and a heat exchanger to raise the temperature of water stored in a storage tank. This system thus reduces the over consumption of energy and also converts waste heat energy from the gas stove into a useful work. 2. METHODOLOGY 2.1 Gas Stove A gas stove burner comprises of a burner get together appended to a little gas valve that is associated with the fundamental gas line. At the pointwhen you turn the handle, the admission valve opens and gas moves through a venturi tube, a wide channel that limits in the center. Gas enters through one of the wide finishes, and as it goes into the limited segment, its weight increments. There is a little air opening in the area where the funnel extendsoncemore,and as the gas moves into this segment, the weight discharges, sucking oxygen into the air gap. The oxygen blends in with the gas, making it burnable. 2.2 Proposed System WHRM system converts the waste heat from the gas stove into useful work. It uses copper tubes to capture the waste heat energy from the gas stove. The interior of the gas stove is givena thin layer ofinsulation so that the waste heat stays inside the gas stove frame. The waste gas due to its lower density flows up to the heat exchanger where a number of copper tubes are arranged. The waste heat energy from the gas stove is thus captured by the copper tubes. The water stored in the storage tank flows down to the heat exchanger due to gravity. The heat captured by the copper tube is then transferred to the water by following the principle of convective heat transfer. The water then gets stored in a tank. This tank is insulated with a suitable insulating material so that the temperature of the water is well maintained for a period of time. The heat exchanger and the storage tank are connected to each other using pipes. The gas stove alone is a single unit. The heat exchanger and the storage tank could be easily detached from the gas stove. Hence the maintenance of this system would be much easy.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2589 This system could be used to convert the waste energy from the gas stove to useful work. Waste heat recovery management system also helps to reduce the consumption of energy to an extent. Fig -1: Proposed Design Fig -2: Gas Stove Fig -3: Heat exchanger and Storage tank 2.3 Project Scope  Conversion of waste heat Waste heat recovery management converts waste heat into useful work. The excess heat from the gas stove could be used in an efficient manner.  Reduces consumption of energy Since the waste heat recovery management system uses the waste heat from the gas stove, it no longer needs any additional energy for boiling water and hence the consumption of energy could be reduced.  Reduces wastage of energy The WHRM system converts waste heat from the gas stove into useful work in an efficient manner. Hence less wastage of energy.  Low cost Since the WHRM system makes use of the waste heat energy, it reduces the consumption of energy and hence no additional expenditure for energy. 3. CONCLUSIONS WHRM system converts the waste heat from the gas stove into useful work. The proposed system would be very useful in commercial applications like restaurants and catering services, etc. The system would help on reduced consumption of energy and hence prevents wastage of energy. REFERENCES [1]. Abhimanyu Anil Kshirsagar, Prof. Kiran P. Pawar(2018).Waste heat recovery from porousLPGgas burner used for cooking,International Research Journal of Engineering and TechnologyVolume: 05 Issue: 05 May-2018. [2]. Abinesh.N. V, Ameer.A, Arun Kumar.D, Arun Thanga Sujith.M(2017). Generation of power from household waste heat, Journal of Emerging Technologies and Innovative Research,June 2017, Volume 4, Issue 06. [3]. Feng Li, Lin Duanmu, Lin Fu, Xi ling Zhao (2018). Research andapplication offlue gaswasteheatrecovery in cogeneration based on absorption heat-exchange,8th International Cold Climate HVAC 2015 Conference, CCHVAC 2015. [4]. Manshu Kapoor (2014).Design for Recovery of Waste Heat froma commonGasStove used in homesandlarge- scale Cooking Purposes, Chemical and Process Engineering Research, ISSN 2224-7467 (Paper) ISSN 2225-0913 (Online) Vol.22, 2014.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2590 [5]. Romina Rodriguez (2019). Review and Trends of Thermoelectric Generator Heat Recovery inAutomotive Applications, IEEE Transactions on Vehicular Technology, DOI 10.1109/TVT.2019.2908150. [6]. Yunli Jin, Naiping Gao, Tong Zhu (2019). Techno- economic analysis on a new conceptual design of waste heat recovery for boiler exhaust flue gas of coal-fired power plants,Energy Conversion and Management 200 (2019) 112097. [7]. Zhilong Cheng, Zhigang Guo, Zhoutuo Tan, Jian Yang, Qiuwang Wang(2019). Waste heat recovery from high- temperature solid granular materials, Energychallenges and opportunities, Renewable and Sustainable Energy Reviews 116 (2019) 109428 BIOGRAPHIES Mr. Eldrin Shaji is a final year Mechanical Engineering studentat Toms college of Engineering, Kerala, India, under APJ Abdul Kalam Technological university, Kerala. Mr. Mathew Thomas is a final year Mechanical Engineering studentat Toms college of Engineering, Kerala, India, under APJ Abdul Kalam Technological university, Kerala. Mr. Jithin Varghese is a final year Mechanical Engineering studentat Toms college of Engineering, Kerala, India, under APJ Abdul Kalam Technological university, Kerala.