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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1308
Experimental Investigation on Bendable Concrete
Yadavalli Sandeep1, Bandaru Ambika2
1Assistant Professor, Dept. of Civil Engineering, Anurag Engineering Collage, Kodad, Suryapet, Telangana, India
2Assistant Professor, Dept. of Civil Engineering, khammam institute of technology & sciences, khammam,
Telangana, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - As we know concrete is widely used in today’s
construction industry, but the main problem with
traditional concrete is that it cannot take much tensile
stresses. The Flexible concrete is a superior substitute for
this problem. Flexible concrete is a special type of concrete
that can take bending stresses.
Bendable concrete also known as “Engineered Cementations
Composites” (ECC) is a class of ultra-ductile fiber reinforced
cementitious composites, characterized by high ductility
and tight crack width control. In this concrete, we eliminate
the coarse aggregate. Instead of that, we use fibers such as
silica fiber, steel fibers, Asbestos fiber, polyvinyl alcohol
fibers etc. to provide flexibility to concrete. It also acts as a
reinforcement material in the concrete. It is 500 times more
resistant to cracking and 40% lighter in weight. This
material can bring the insurrection because of its some
special quality such as flexibility, self-healing, lighter weight,
etc. In several countries such as Japan, Korea, U.S.A, etc., the
flexible concrete is used in many structures.
The main aim of this project work is to investigate the
flexural strength, the hardened property of concrete by
addition of different percentages of fibers i.e., 0%, 0.5%, 1%,
1.5%, 2% with conventional concrete design according to
Indian standard. Cubes, Beams and Cylinders were casted
with variation in proportion and are tested. The testing
includes Compressive strength, Flexure strength, and Split
tensile strength. The results obtained have indicated that
this material can be used as a substitute for conventional
material for all future constructions.
Key Words: Bendable concrete, Ductility, flexibility,
self-healing, lighter weight, Compressive strength,
Flexure strength, and Split tensile strength.
1. INTRODUCTION
Conventional concrete are almost unbendable and have a
strain capacity of only 0.1% making them highly brittle
and rigid. This lack of bend ability is a major cause of
failure under the strain and has been a pushing factor in
the development of an elegant material namely, bendable
concrete also known as Engineered Cementations
Composites. Therefore the ECC acts more like a ductile
material. Now we are improving the ductile property of
normal concrete by using natural and artificial fibers like
jute fiber and nylon fiber in place of coarse aggregate and
cement partially replaced by fly ash. Experimental Study
on Bendable Concrete by Using Admixture and Fiber, this
paper suggests the need for developing a new class of
FRCs which has the strain-hardening property but which
can be processed with conventional equipment
However, coarse aggregate are not used in ECC (hence it is
mortar rather than concrete). The powder content of ECC
is relatively high. Cementations materials such as fly ash,
silica fume, blast furnace slag, silica fume, etc., may be
used in addition to cement to increase the paste content.
Additionally, ECC uses squat amounts, typically 2% by
volume, of short, discontinuous fibers.
Fig -1: Behavior of ECC under flexural loading
The figure represents the behavior of ECC under flexural
loading and it can be seen that the beam can deform well
without direct failure. The different ingredients in ECC
work together to share the applied load. ECC has proved to
be 50 times further flexible than traditional concrete and
40 times lighter, which could even manipulate design
choices in skyscrapers. Additionally, the excellent energy
absorbing properties of ECC make it especially fitting for
critical elements in seismic zones.
1.1 Making of Engineered Cementations Composites
ECC is through with ingredients typically found in concrete,
including cement, sand, fly ash, and super plasticizer.
However, no coarse aggregates are employed, and no air
entrainment is essential. In-stead, micro-fibers are added.
The type, size and amount of all ingredients and their
mixing sequence are carefully controlled, so that the
resulting composite maintains self-consolidating
characteristics during casting and ductile behavior after
hardening. ECC mix design also includes a normal concrete
mix design for comparison.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1309
Fig -2: Making of ECC
Figure shows self-consolidating casting from a ready-mix
truck for the bridge link-slab project mentioned above.
The components in an ECC mix design have been tailored
using a body of knowledge (broadly known as
micromechanics) on how the fiber, mortar matrix and the
interface between them interact under mechanical
loading. As a result, brittle fracture failure is eliminated.
Instead, multiple micro cracks form when the composite
material is overloaded beyond the elastic state (pseudo-
yielding), and the propagating micro cracks maintain very
tight crack width in accordance with the tailored nature of
the bridging fibers. The whole inelastic deformation
process of ECC can be likened to the “give” built into the
human skeleton due to the presence of muscles and
ligaments. A human skeleton with only bones would be
significantly more brittle. The design of ECC is analogous
to the design of a well-engineered structure that employs
knowledge of load carrying behavior of structural
elements such as beams, columns and connections, as well
as the interactions between these elements. In ECC, the
design of the composite with fiber, matrix and interface is
at much smaller length scales, but conceptually equivalent.
1.2 Self-Healing Property of ECC
For the most part, the self-healing process simply takes
advantage of materials previously present in conventional
concrete, explains. Even in ordinary concrete a significant
percentage of the cement grains stay behind unused and
dormant because they are never hydrated. Cracks in the
concrete description these residual cement grains to the
air and water in the surrounding environment. Under the
right conditions, the unhydrated grains counter chemically
with water and the carbon dioxide in the air to form
strong compounds known as calcium carbonates. The
fractures in conventional concrete are generally so large
that even when calcium carbonates do form they provide
virtually no benefit. However, when the cracks are small
adequate no more than 50 μm these compounds can
accumulate in such a way as to fill the cracks, thus
repairing the concrete and exit behind nothing but a scar.
Most important of all, the self-healing concrete recovers its
essential properties, counting its ductility, its stiffness, and
its ability to resist the intrusion of such corrosive agents as
water and road salt,
In general, the self-healing concrete consists of the similar
Portland cement, water, sand, and chemical admixtures
that are already present in conventional concrete. The
difference is that the chemical, mechanical, and geometric
properties and proportions of these ingredient are fine-
tuned to promote the self-healing process, Li says.
1.3 Structural Applications
ECC have create use in a number of large-scale
applications, these include:
1. The Mitaka Dam near Hiroshima was repaired using
ECC in 2003. The surface of the then 60-year-old dam was
strictly damaged, showing evidence of cracks, spalling, and
some water leakage. A 20 mm-thick layer of ECC was
applied by spraying over the 600 m2 Surface area.
2. Also in 2003, an earth retain wall in Gifu, Japan, was
repaired using ECC. Ordinary Portland cement possibly
will not be worn due to the severity of the cracking in the
original structure, which would have caused reflective
cracking. ECC was intended to reduce this danger; after
one year only micro cracks of tolerable width were
observed.
3. The 95m (GlorioRoppongi high-get higher apartment
buildings in Tokyo contain a total of 54 ECC coupling
beams (two per story) intended to moderate earthquake
damage. The properties of ECC (high break tolerance, high
energy absorption, and ability to deform under shear) give
it superior properties in seismic resistance applications
when measure up to ordinary Portland cement. Related
structures include the 41-story Nabeaure Yokohama
Tower (four coupling beams per floor)
4. The 1 km (0.62 mi) long Mihara Bridge in Hokkaido,
Japan was open to traffic in 2005. The steel-reinforced
road bed contains virtually 800 m3 of ECC material. The
tensile ductility and tight crack direct behaviour of ECC led
to a 40% reduction in weight and 50% reduction in cost.
5. Similarly, a 225-mm thick ECC bridge deck on interstate
94 in Michigan was completed in 2005. 30 m3 of material
was worn, delivered on-site in standard mixing trucks.
Due to the exclusive mechanical properties of ECC, this
deck also used less material than a proposed deck made of
ordinary Portland cement. Mutually the University of
Michigan and the Michigan Department of Transportation
are monitoring the bridge in an effort to verify the
theoretical superior durability of ECC; after four years of
monitoring, concert remained undiminished.
1.4 Advantages of Bendable Concrete
 It is more stronger, more durable, and lasts longer
than the conventional concrete.
 It has more resistance to cracking.
 It does not emit that amount of harmful gases as
compared to conventional concrete
 The use of steel reinforcement is reduced.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1310
 It can be used as precast concrete.
 The crack width can be reduced.
 The flexural strength of the concrete can be
increased.
 If used in the pavements, the life span of the
pavement is more and durable
 Used in the coupling beams.
 ECC is green construction material
 ECC is 37% a smaller amount exclusive, consumes
40% less energy, and produce 39% less carbon
dioxide than regular concrete.
 ECC incorporates elevated volumes of industrial
wastes including fly-ash, sands and wastes from
metal casting processes, wasted cement kiln dust
from cement production
 Reduced emission of Greenhouse gases.
 Applicable in earthquake resistant structures.
 Used in the construction of jointless bridges
2. LITERATURE REVIEW
Victor Li (2012), Yu Zhu et al (2012),Jun Zhang, Zhenbo
Wang and Xiancunju (2013), Yu Zhu et al.[4] (2014),Tahir
Kemal Erdem (2014), Zhou & Pan [2014], Gandhiya
[2015], Ian et al [2016], Zhang et al[2017], Gabriel
Arce,[10].
3. MATERIALS USED
Collection of material is one of the most important in
construction because without material we can’t proceed
for any type of construction like building construction,
pavement construction etc. Before starting the project
check for the availability of resources or materials. The
following are the some materials we use regularly in our
constructions.
1. Cement
2. Fly ash
3. Fine Aggregates
4. Jute and Coir Fiber
5. Water
3.1 Cement
Cement is a binder or a powdery substance made by
calcining lime and clay, mixed with water to form mortar
or mixed with sand, gravel to make concrete. Broadly, the
raw materials which are used for manufacture of cement
consist of lime, silica, alumina and iron oxides.
There are different types of cement, namely Ordinary
Portland cement, Portland pozzolana cement, Rapid
hardening cement, Quick setting cement, Sulphate
resisting cement, Low heat cement, Hydrophobic cement,
Air entraining cement, Expanding cement, High alumina
cement, Blast furnace slag cement, White cement, Colored
cement.
3.2 Fly Ash
Fly ash is a consequence from burning pulverized coal in
electric power generating plants. Throughout combustion,
mineral impurities in the coal fuse in suspension and float
out of the combustion chamber with the exhaust gases. As
the merged material rises, it cools and solidifies into
spherical glassy particles called fly ash. Fly ash is together
from the exhaust gases by electrostatic precipitators or
bag filters. The fine powder does be similar to Portland
cement but it is chemically different. Fly ash chemically
reacts with the consequence calcium hydroxide released
by the chemical reaction between cement and water to
form additional Cementations products that improve
many desirable properties of concrete. Two types of fly
ash are frequently used in concrete: Class C and Class F.
Class C are often high-calcium fly ashes with carbon
satisfied less than 2%; whereas, Class F are generally low-
calcium fly ashes with carbon contents with a reduction of
than 5% but sometimes as high as 10%. In general, Class C
ashes are twisted from burning sub-bituminous or lignite
coals and Class F ashes bituminous or anthracite coals.
Concert properties along with Class C and F ashes be
different depending on the chemical and physical
properties of the ash and how the ash interact with
cement in the concrete. Countless Class C ashes when
exposed to water will react and become hard just like
cement, but not Class F ashes. In this project we have
replaced 30% of Cement with class C fly ash.
3.2.1 Physical properties
Table -1: Physical properties of fly ash
Fineness Retained on 45 micron sieve
Specific gravity 1.90 - 2.96
Shape Spherical glassy shaped
Color
Depends upon the chemical
composition
Constituents Mineral
3.2.2 Chemical properties
The chemical composition of fly ash depends upon the type
of coal used and the methods used for combustion of coal.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1311
Table -2: Chemical properties of fly ash
S no
Description
Property
Average Range of
Values (%)
1 SiO2 44-58
2 Al2O3 21-27
3 Fe2O3 4-18
4 CaO 3-6
5 MgO 1-25
6 SO3 0.3-1.7
3.3 Fine aggregate
Fine aggregate is an accumulation of grains of mineral
issue derived from the disintegration of rocks. It is
distinguished from the gravel only by the size of the grains
or particles. But it is separate from clays which contain
organic materials. Frequently commercial sand is obtained
from river beds or from sand dunes originally formed by
the action of winds. The most commercial used are silica
sands, often above 98% pure. Beach sands usually have
smooth, spherical to avoid particles from the abrasive
action of waves and tides and are free of organic matter.
Sand is used for making mortar and concrete and for also
used for polishing and sand blasting.
3.4 Jute fiber
Jute is a kind of fiber obtained from plants known as white
corchorus capsular is. It is a natural fiber popularly known
as “Golden fiber”. The manufacturing of jute fiber involves
hand harvesting of the source plant, drying in the field for
defoliation, retting for periods up to a month, stripping and
sun drying in the field.
3.4.1 Properties of jute fiber
Table -2: Chemical properties of fly ash
Length 1.5-4mm
Diameter 0.015-0.02mm
Tenacity 3 – 4 g/denier
Elongation 1.7%
Density 1.46 g/cc
Specific gravity 1.5
Moisture content 13.5%
Color White, Yellow, Brown,
3.5 Coir fiber
Coir or coconut fiber is a expected fiber extracted from the
husk of coconut and used in products such as floor mats,
doormats, brushes and mattresses.
Coconuts, harvested after about six to 12 months on the
palm, contain pliable white fibers. Brown fiber is obtain by
harvesting completely full-grown coconuts when the
nutritious layer nearby the seed is ready to be processed
into copra and desiccated coconut. The fibrous stratum of
the fruit is then estranged from the hard shell (manually)
by driving the fruit down onto a spike to split it (de-
husking).
Fig -3: Shows the coir
3.5.1 Physical properties of Coir
Table -3: Physical Properties of Coir
Length 0.6mm
Diameter 0.1-1.5mm
Density 1.40 g/cc
Tenacity 10
Breaking 30%
Elongation 27.4%
Tensile strength 210 MPa
Specific Gravity 0.87
4. Testing on Materials
Material testing is a test done to determine the properties
of a substance in comparison with a standard or
specification and to test the behavior of building materials.
The following are the tests based on the standard or
specification.
4.1 Tests on cement
 Fineness test
 Specific Gravity of Cement 3.14
 Determination of Normal Consistency of Cement
Table -3: Normal Consistency of Cement
S
No
Percentage
of water
Amount of water
added in ml
Penetration
depth of needle
1 26 78 16
2 28 84 5
 Determination of Initial & Final Setting time of
Cement
 Initial setting time =48 minutes
 Final setting time = 600 minutes
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
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4.2 Tests on fine aggregate
 Particle Size Distribution:
 Fineness modulus of a given sample of fine
aggregate is 1.04
 Bulking Of Sand
4.3 Tests on Fly Ash
The fineness test of the fly Ash is carried out by using the
sieve size of 90 microns such that it is fine enough to be
used as the admixture for the replacement of cement.
The specific gravity of the fly ash is carried out by using
the Lechartliers flask. The procedure is similar to that of
the specific gravity of cement test.
5. Methodology
5.1 Mix Design
The mix design of grade M20 was used. The mix design for
ECC concrete is essentially based on micromechanics
design basis. Micromechanics are a branch of mechanics
applied the material constituent level that captures the
mechanical interactions among the fiber, mortar template
and fiber matrix interface. Typically, fibers are of the order
of millimeters in length and ten of microns in diameter,
and they may have a surface coating on the nanometer
scale. Template heterogeneities in ECC, including defects,
sand particles, cement grains, and mineral admixture
particles, have size vary from nano to millimeters scale.
Therefore the ideal mix proportion given in the literature
of ECC. This concrete was used as the guidelines to
determine the proportion of various constituents in the
concrete. The volume fraction of using jute and coir fiber
was varied as 0%, 0.5%, 1%, 1.5%, 2%, added in total
volume of concrete mix. The ideal mix proportion which
was taken as reference is shown in table.
Table 4 -: Normal Consistency of Cement
Mix
Designation
Cement
(Kg/m3)
Fly Ash
(Kg/m3)
Fine
Aggregate
(Kg/m3)
W/C
Ratio
M20 620 266 1330 0.40
5.2 Calculation of materials quantities
Volume of moulds
 Cement concrete cube mould(150*150*150mm) -
0.15*0.15*0.15 =0.003375m3
 Cement concrete cylinder mould (150mm
dia,300mm height) = 0.0053028m3
 Cement concrete beam mould (150*100*100mm)
= 0.005m3
Quantities of materials for preparation of bendable
concrete
 Quantities of materials for one cube
Mix ratio = 1:1.5
Size of fine aggregate = passing from IS Sieve 1.18
mm
Water cement ratio = 0.4
Volume of mould = 0.003375m3
Unit weight of cement = 1440kg/m3
 Quantity of material for 1 cubic meter:
Cement = 1/2.5 * 1.54 * 1440*1 = 887.04kg
Sand = 1.5*887.04=1330.56kg
Fly ash = 30% of cement
=0.3*887.04
=266.112kg
Cement after 30% replacement with fly
ash=620.928kg
 For 1 cube:
For 1 cube mould required cement =
0.003375*620.928=2kg
For 1 cube mould required fly ash = 1kg
For 1 cube mould required sand = 1.5*3= 4.5kg
For 1 cube mould required jute and coir
For 0.5% =0.015kg, 1% = 0.030kg, 1.5 = 0.045kg,
2% =0.06kg
 For 1 cylinder
For 1 cylinder required cement=
0.005301*620.928 =3.3kg
For 1 cylinder required fly ash = 1.5kg
For 1 cylinder required sand = 1.5*4.8= 7.2kg
For 1 cylinder required jute and coir
For 0.5% = 0.024kg, 1% = 0.048kg, 1.5% =
0.072kg, 2% = 0.096kg.
 For 1 prism
For 1 prism mould required cement =
0.005*620.928=3.1kg
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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For 1 prism mould required fly ash = 1.3kg
For 1 prism mould required sand = 1.5*4.4=
6.65kg
For 1 prism mould required jute and coir
For 0.5% = 0.022kg, 1% = 0.044kg, 1.5% =
0.066kg, 2% = 0.088kg.
5.3 Testing on specimens
5.3.1 Compressive strength
Compressive strength of a concrete is a evaluate of its
ability to resist static load, which tends to crush it. Most
frequent test on hardened concrete is compressive
strength test. It is because the test is easy to perform.
Additionally, many desirable characteristic of concrete are
qualitatively related to its strength and the consequence of
the compressive strength of concrete in structural design.
The compressive strength gives a good and clear
indication that how the strength is affected with the
increase of fiber volume dosage rate in the test specimens.
This test was performed to find the enlarge and
differences of strength according the cement to sand ratio
in concrete.
5.3.2 Flexural Strength Test
Flexural strength of a concrete is a determine of its ability
to resist bending. Flexural strength can be expressed in
terms of 'modulus of rupture'. Concrete specimens for
flexural strength were cross sectional area of 100mm
width with 100mm depth and length of 500mm concrete
beam. The specimen is subjected to bending, by means of
four-point loading waiting it fails. The task of this test was
performed to find the increase and differences of strength
according the increasing percentage of fiber in the
concrete, in both pre-crack and post-crack behavior, as
fundamental to assess and evaluate the effects of the
additional of fibers on the behavior of concrete. The
Flexural strength test be conducted in the concrete
technology laboratory after the concrete specimens be
cured. The test procedure be carried out accordance with
IS: 516-1959.
5.3.3 Split tensile strength
This method covers the determination of the splitting
tensile strength of cylindrical concrete specimens.
6. Results and Discussion
In this chapter Results and Observations of tests carried
out in previous chapter is presented, analyzed and
discussed.
6.1 Compressive strength of cubes at 7 days
The result of compressive test of the cubes shows the
increase in the strength of cubes with the change in the
percentage of the fibers is shown in table.
Table 5-: Compressive Strength (N/mm2) of Cubes at 7
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average
compressive
strength(N/mm2)
of cubes at 7days
0% 22 26 24
0.5% 20.4 24 22.2
1% 24.36 27.2 25.78
1.5% 26 25.56 26.67
2% 05.62 25.94 26.22
Table 5 and Chart 1 represents the 7 days strength of
cubes for different percentages of fibers and the strength
has increasing with increasing in the percentage of fiber
till 1.5% and there is a decrease in the strength at 2%.
6.2 Compressive strength of cubes at 14 days
Table 6-: Compressive Strength (N/mm2) of Cubes at 14
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average
compressive
strength(N/mm2)
of cubes at 14days
0% 27 29 28
0.5% 28.4 29.6 29
1% 29.3 31.6 30.45
1.5% 34.66 35.8 35.23
2% 30.48 30.7 30.59
Table 6 represents the 14 days strength of cubes for
different percentages of fibres and the strength has
increasing with increasing in the percentage of fibre till
1.5% and there is a decrease in the strength at 2%.
6.3 Compressive strength of cubes at 28 days
Table 7-: Compressive Strength (N/mm2) of Cubes at 28
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average
compressive
strength(N/mm
2) of cubes at
28days
0% 35.3 34.04 34.67
0.5% 32.6 34.8 33.7
1% 35.8 37.08 36.44
1.5% 39.48 39.62 39.44
2% 35.52 33.8 34.66
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Table 7 represents the 28 days compressive strength of
cubes for different percentages of fibers and the strength
will be increasing with increasing in the percentage of
fiber till 1.5% and there is a decrease in the strength at
2%.
6.4 Split tensile strength of cylinders at 7 days
Table 8-: Split tensile Strength (N/mm2) of Cubes at
7Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average split
tensile
strength(N/mm2)
of cubes at 7days
0% 0.51 0.46 0.5
0.5% 1.2 1.26 1.23
1% 1.82 1.7 1.76
1.5% 2.32 2.14 2.23
2% 1.81 1.89 1.85
Table 8 represents the 7 days tensile strength of cylinders
for different percentages of fibers and the strength has
increasing with increasing in the percentage of fiber till
1.5% and there is a decrease in the strength at 2%.
6.5 Split tensile strength of cylinders at 14 days
Table 9-: Split tensile Strength (N/mm2) of Cubes at 14
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average split
tensile
strength(N/mm2)
of cubes at 14days
0% 0.82 0.68 0.75
0.5% 1.54 1.72 1.63
1% 2.23 2.01 2.12
1.5% 3.06 3.38 3.22
2% 2.41 2.31 2.36
Table 9 represents the 14 days tensile strength of
cylinders for different percentages of fibers and the
strength will be increasing with increasing in the
percentage of fiber till 1.5% and there is a decrease in the
strength at 2%.
6.6 Split tensile strength of cylinders at 28 days
Table 10-: Split tensile Strength (N/mm2) of Cubes at 28
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average split
tensile
strength(N/mm2)
of cubes at 28days
0% 0.74 1.18 0.96
0.5% 2.84 2.76 2.8
1% 2.96 2.84 2.9
1.5% 4.96 3.94 4.1
2% 3.64 3.74 3.69
Table 10 represents the 28 days tensile strength of
cylinders for different percentages of fibers and the
strength has increasing with increasing in the percentage
of fiber till 1.5% and there is a decrease in the strength at
2%.
6.7 Flexural strength of beams at 7 days
Table 11-: Flexural strength (N/mm2) of cubes at 7days
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average split
Flexural strength
(N/mm2) of cubes
at 7days
0% 5.6 4.4 5
0.5% 7.7 7.3 7.5
1% 8.87 8.36 8.75
1.5% 9.28 10.72 10
2% 9.66 9.34 9.5
Table 11 represents the 7 days flexural strength of beams
for different percentages of fibers and the strength has
increasing with increasing in the percentage of fiber till
1.5% and there is a decrease in the strength at 2%.
6.8 Flexural strength of Beams at 14 days
Table 12-: Flexural strength (N/mm2) of cubes at 14days
Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average split
Flexural strength
(N/mm2) of cubes
at 14days
0% 7.62 8.38 8
0.5% 8.94 8.56 8.75
1% 9.37 9.71 9.54
1.5% 11.68 11.32 11.5
2% 10.56 10.64 10.6
Table 12 represents the 14 days flexural strength of beams
for different percentages of fibers and the strength has
increasing with increasing in the percentage of fiber till
1.5% and there is a decrease in the strength at 2%.
6.10 Flexural strength of beams at 28 days
Table 13-: Flexural strength (N/mm2) of cubes at
28days Days
Percentage
of fibers by
weight of
cement
Sample 1
(N/mm2)
Sample 2
(N/mm2)
Average split
Flexural strength
(N/mm2) of cubes
at 28days
0% 10.06 9.44 9.75
0.5% 12.23 13.07 12.65
1% 13.36 13.64 13.5
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1315
1.5% 15.93 15.79 15.86
2% 14.39 14.11 14.25
Table 13 represents the 28 days flexural strength of beams
for different percentages of fibers and the strength has
increasing with increasing in the percentage of fiber till
1.5% and there is a decrease in the strength at 2%.
6.10 Comparison of average compressive strength for
different percentages of fibers
Chart -1: Comparison of Average Compressive Strength
for Different Percentages of Fibres at 7, 14 And 28 Days
6.11 Comparison of average split tensile strength for
different percentages of fibres
Chart -2: Comparison of Average Split Tensile Strength for
Different Percentages of Fibres at 7, 14 And 28 Days.
6.12 Comparison of average flexural strength for
different percentages of fibers
Chart -3: Comparison of Average Flexural Tensile Strength
for Different Percentages of Fibres at 7, 14 And 28 Days.
Result: From the above tests that are carried out for
various percentages of fibres, it is clear that addition of
fibres with 1.5% (both jute & coir) by the weight of cement
gives the maximum strength values of compressive, split
tensile and flexural strength.
6.13 Comparison of compressive strength of bendable
concrete of 1.5% fibres with convention concrete of
grade M20.
Chart -4: Comparison of Compressive Strength of Bendable
Concrete of 1.5% Fibers with Convention Concrete of Grade
M20.
6.14 Comparison of split tensile strength of bendable
concrete with 1.5% of fibers with conventional
concrete of grade M20.
Chart -5: Comparison of Split Tensile Strength of Bendable
Concrete of 1.5% of Fibers with Conventional Concrete of
Grade M20.
6.15 Comparison of flexural strength of bendable
concrete of 1.5% fibres with conventional concrete
Chart -6: Comparison of Flexural Strength of Bendable
Concrete of 1.5% Fibers with Conventional Concrete of
Grade M20.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1316
7. COST ANALYSIS
A cost analysis involve the process of reporting take apart
elements in a cost proposal such as labor, equipment and
materials that make a product or service, as well as its
proposed profit. It is used for cost evaluation purpose
when there is a lack of competition or comparable offers in
the market place. Often referred to as cost assistance
analysis or cost effectiveness analysis, a cost analysis refers
specific skills to perform and it is useful tool for various
aspects of business planning.
7.1 Cost analysis of conventional concrete
Table 14-: Flexural strength (N/mm2) of cubes at 28days
Days
Sl.
No.
Materials
Quantity
(Kg)
Cost/
Kg
Total
Cost(R)
1 Cement 562 7 3934
2 Fine Aggregate 843 4 3372
3 Coarse Aggregate 1686 5 8430
4 Water 252.9 3 758.7
Total 16494.7
7.2 Cost analysis of bendable concrete
Sl.
No.
Materials
Quantity
(Kg)
Cost/
Kg
Total
Cost(R)
1 Cement 620 7 4340
2 Fine Aggregate 266 4 1330
3 Coarse Aggregate 1330 5 5320
4 Jute 8.86 250 2215
5 Coir 8.56 200 1772
6 Water 354.4 3 1063.2
Total 14977
8. CONCLUSION AND FUTURE SCOPE
8.1 Conclusion:
Based on the experimental investigations carried out the
following conclusions are made:
 The significant properties of bendable concrete
are ductility, durability, compressive strength and
self-consolidation.
 Although the cost procured for designing of ECC is
normally higher than that of the normal concrete
but it has numerous potential applications.
 In this project the compression, split tensile and
flexural strength measurements of bendable
concrete are done. The values are compared with
conventional cubes, cylinders and prisms.
Therefore, it is proved that the bendable concrete
has more strength than conventional concrete.
 Due to the flexibility nature, bendable concrete is
more resistant to the cracks and acts with more
efficiency in seismic regions.
 It was found that the addition of both jute and coir
(1.5%) has improved the flexural behavior of ECC
specimens.
 On comparing the 7 days, 14 days and 28 days
tests, better results were obtained in the 28 days
strength.
 The cost incurred on the jute and coir fibres is less
when compared to other artificial fibres,
 The good workability of concrete is achieved.
8.2 Future scope
 Further tests can be carried on the bendable
concrete by replacing of jute and coir with the
other fibres.
 By adding the super plasticizers the water cement
ratio can be reduced which improves the
workability and strength.
 Further investigation can be carried by replacing
of cement with other admixtures like GGBS, silica
fumes, etc.
 These advancements may change the properties
of the concrete which results in change in
strength of concrete.
REFERENCES
1. C.Victor. Li. “Integrated Structures and Materials
Design.”Materials and Structures DOI
10.1617/s11527-006-9146-4-RILEM2006.
2. Yu Zhu, “Use of slag to improve mechanical
properties of Engineered cementitious
composites (ECCs) with high volumes of fly ash”,
Journal of construction and building materials,
vol. 36, pp. 1076-1081, 2012.
3. Jun Zhang, Zhenbo Wang and Xiancunju,
“application of ductile fibre reinforced
Cementitious composite in joint less concrete
pavements”, journal of composites, Part B, Vol.50,
pp.224-23, 2013.
4. Yu Zhu, “Measurement and correlation of ductility
and compressive strength for engineered
cementitious composites (ECC) produced by
binary and ternary systems of binder materials:
Fly ash, Slag, Silica fume and cement”, Journal of
construction and Building materials, Vol. 68, pp.
192-198,2014.
5. Tahir Kemal Erdem , “Specimen size effect on the
residual properties of engineered cementitious
composites (ECCs) subjected to high
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1317
temperatures”, Journal of cement & concrete
composites, Vol. 45, pp. 1-8, 2014.
6. Zhou & Pan “Improved fibre distribution and
mechanical properties of engineered cementitious
composites by adjusting the mixing sequence”,
Journal of Cement and Concrete composites
34(2014) pp. 342-348, 2014.
7. Sagar Gadhiya ”Parametric study on flexural
strength on ECC 2015 ”, ijscer vol:4 no:5.
8. Jun Zhang, “Properties of Poly Vinyl Alcohol-steel
hybrid fibre reinforced concrete composite with
high strength cement matrix”, ASCE, 2015.
9. En Hua Yang. et.al. “Use of high volume fly ash to
improve), ECC Mechanical Properties and
Material Greenness,” ACI Materials, 2007.
10. En-hua Yang et.al, “Rheological Control in
production of Engineered Cementitious
Composites.”, ACI Materials Journal/July-August
2009, pp357-366.
11. Mustafa Sahmaran et.al., “Engineered
Cementitious Composites. Can composites be
accepted as crack-free concrete?” Transportation
Research Record: Journal of the Transportation
Research Board, No. 2164, Transportation
Research Board of the National Academics,
Washington D.C., DOI: 10.3141/2164-01. pp.1-8.

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IRJET- Experimental Investigation on Bendable Concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1308 Experimental Investigation on Bendable Concrete Yadavalli Sandeep1, Bandaru Ambika2 1Assistant Professor, Dept. of Civil Engineering, Anurag Engineering Collage, Kodad, Suryapet, Telangana, India 2Assistant Professor, Dept. of Civil Engineering, khammam institute of technology & sciences, khammam, Telangana, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - As we know concrete is widely used in today’s construction industry, but the main problem with traditional concrete is that it cannot take much tensile stresses. The Flexible concrete is a superior substitute for this problem. Flexible concrete is a special type of concrete that can take bending stresses. Bendable concrete also known as “Engineered Cementations Composites” (ECC) is a class of ultra-ductile fiber reinforced cementitious composites, characterized by high ductility and tight crack width control. In this concrete, we eliminate the coarse aggregate. Instead of that, we use fibers such as silica fiber, steel fibers, Asbestos fiber, polyvinyl alcohol fibers etc. to provide flexibility to concrete. It also acts as a reinforcement material in the concrete. It is 500 times more resistant to cracking and 40% lighter in weight. This material can bring the insurrection because of its some special quality such as flexibility, self-healing, lighter weight, etc. In several countries such as Japan, Korea, U.S.A, etc., the flexible concrete is used in many structures. The main aim of this project work is to investigate the flexural strength, the hardened property of concrete by addition of different percentages of fibers i.e., 0%, 0.5%, 1%, 1.5%, 2% with conventional concrete design according to Indian standard. Cubes, Beams and Cylinders were casted with variation in proportion and are tested. The testing includes Compressive strength, Flexure strength, and Split tensile strength. The results obtained have indicated that this material can be used as a substitute for conventional material for all future constructions. Key Words: Bendable concrete, Ductility, flexibility, self-healing, lighter weight, Compressive strength, Flexure strength, and Split tensile strength. 1. INTRODUCTION Conventional concrete are almost unbendable and have a strain capacity of only 0.1% making them highly brittle and rigid. This lack of bend ability is a major cause of failure under the strain and has been a pushing factor in the development of an elegant material namely, bendable concrete also known as Engineered Cementations Composites. Therefore the ECC acts more like a ductile material. Now we are improving the ductile property of normal concrete by using natural and artificial fibers like jute fiber and nylon fiber in place of coarse aggregate and cement partially replaced by fly ash. Experimental Study on Bendable Concrete by Using Admixture and Fiber, this paper suggests the need for developing a new class of FRCs which has the strain-hardening property but which can be processed with conventional equipment However, coarse aggregate are not used in ECC (hence it is mortar rather than concrete). The powder content of ECC is relatively high. Cementations materials such as fly ash, silica fume, blast furnace slag, silica fume, etc., may be used in addition to cement to increase the paste content. Additionally, ECC uses squat amounts, typically 2% by volume, of short, discontinuous fibers. Fig -1: Behavior of ECC under flexural loading The figure represents the behavior of ECC under flexural loading and it can be seen that the beam can deform well without direct failure. The different ingredients in ECC work together to share the applied load. ECC has proved to be 50 times further flexible than traditional concrete and 40 times lighter, which could even manipulate design choices in skyscrapers. Additionally, the excellent energy absorbing properties of ECC make it especially fitting for critical elements in seismic zones. 1.1 Making of Engineered Cementations Composites ECC is through with ingredients typically found in concrete, including cement, sand, fly ash, and super plasticizer. However, no coarse aggregates are employed, and no air entrainment is essential. In-stead, micro-fibers are added. The type, size and amount of all ingredients and their mixing sequence are carefully controlled, so that the resulting composite maintains self-consolidating characteristics during casting and ductile behavior after hardening. ECC mix design also includes a normal concrete mix design for comparison.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1309 Fig -2: Making of ECC Figure shows self-consolidating casting from a ready-mix truck for the bridge link-slab project mentioned above. The components in an ECC mix design have been tailored using a body of knowledge (broadly known as micromechanics) on how the fiber, mortar matrix and the interface between them interact under mechanical loading. As a result, brittle fracture failure is eliminated. Instead, multiple micro cracks form when the composite material is overloaded beyond the elastic state (pseudo- yielding), and the propagating micro cracks maintain very tight crack width in accordance with the tailored nature of the bridging fibers. The whole inelastic deformation process of ECC can be likened to the “give” built into the human skeleton due to the presence of muscles and ligaments. A human skeleton with only bones would be significantly more brittle. The design of ECC is analogous to the design of a well-engineered structure that employs knowledge of load carrying behavior of structural elements such as beams, columns and connections, as well as the interactions between these elements. In ECC, the design of the composite with fiber, matrix and interface is at much smaller length scales, but conceptually equivalent. 1.2 Self-Healing Property of ECC For the most part, the self-healing process simply takes advantage of materials previously present in conventional concrete, explains. Even in ordinary concrete a significant percentage of the cement grains stay behind unused and dormant because they are never hydrated. Cracks in the concrete description these residual cement grains to the air and water in the surrounding environment. Under the right conditions, the unhydrated grains counter chemically with water and the carbon dioxide in the air to form strong compounds known as calcium carbonates. The fractures in conventional concrete are generally so large that even when calcium carbonates do form they provide virtually no benefit. However, when the cracks are small adequate no more than 50 μm these compounds can accumulate in such a way as to fill the cracks, thus repairing the concrete and exit behind nothing but a scar. Most important of all, the self-healing concrete recovers its essential properties, counting its ductility, its stiffness, and its ability to resist the intrusion of such corrosive agents as water and road salt, In general, the self-healing concrete consists of the similar Portland cement, water, sand, and chemical admixtures that are already present in conventional concrete. The difference is that the chemical, mechanical, and geometric properties and proportions of these ingredient are fine- tuned to promote the self-healing process, Li says. 1.3 Structural Applications ECC have create use in a number of large-scale applications, these include: 1. The Mitaka Dam near Hiroshima was repaired using ECC in 2003. The surface of the then 60-year-old dam was strictly damaged, showing evidence of cracks, spalling, and some water leakage. A 20 mm-thick layer of ECC was applied by spraying over the 600 m2 Surface area. 2. Also in 2003, an earth retain wall in Gifu, Japan, was repaired using ECC. Ordinary Portland cement possibly will not be worn due to the severity of the cracking in the original structure, which would have caused reflective cracking. ECC was intended to reduce this danger; after one year only micro cracks of tolerable width were observed. 3. The 95m (GlorioRoppongi high-get higher apartment buildings in Tokyo contain a total of 54 ECC coupling beams (two per story) intended to moderate earthquake damage. The properties of ECC (high break tolerance, high energy absorption, and ability to deform under shear) give it superior properties in seismic resistance applications when measure up to ordinary Portland cement. Related structures include the 41-story Nabeaure Yokohama Tower (four coupling beams per floor) 4. The 1 km (0.62 mi) long Mihara Bridge in Hokkaido, Japan was open to traffic in 2005. The steel-reinforced road bed contains virtually 800 m3 of ECC material. The tensile ductility and tight crack direct behaviour of ECC led to a 40% reduction in weight and 50% reduction in cost. 5. Similarly, a 225-mm thick ECC bridge deck on interstate 94 in Michigan was completed in 2005. 30 m3 of material was worn, delivered on-site in standard mixing trucks. Due to the exclusive mechanical properties of ECC, this deck also used less material than a proposed deck made of ordinary Portland cement. Mutually the University of Michigan and the Michigan Department of Transportation are monitoring the bridge in an effort to verify the theoretical superior durability of ECC; after four years of monitoring, concert remained undiminished. 1.4 Advantages of Bendable Concrete  It is more stronger, more durable, and lasts longer than the conventional concrete.  It has more resistance to cracking.  It does not emit that amount of harmful gases as compared to conventional concrete  The use of steel reinforcement is reduced.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1310  It can be used as precast concrete.  The crack width can be reduced.  The flexural strength of the concrete can be increased.  If used in the pavements, the life span of the pavement is more and durable  Used in the coupling beams.  ECC is green construction material  ECC is 37% a smaller amount exclusive, consumes 40% less energy, and produce 39% less carbon dioxide than regular concrete.  ECC incorporates elevated volumes of industrial wastes including fly-ash, sands and wastes from metal casting processes, wasted cement kiln dust from cement production  Reduced emission of Greenhouse gases.  Applicable in earthquake resistant structures.  Used in the construction of jointless bridges 2. LITERATURE REVIEW Victor Li (2012), Yu Zhu et al (2012),Jun Zhang, Zhenbo Wang and Xiancunju (2013), Yu Zhu et al.[4] (2014),Tahir Kemal Erdem (2014), Zhou & Pan [2014], Gandhiya [2015], Ian et al [2016], Zhang et al[2017], Gabriel Arce,[10]. 3. MATERIALS USED Collection of material is one of the most important in construction because without material we can’t proceed for any type of construction like building construction, pavement construction etc. Before starting the project check for the availability of resources or materials. The following are the some materials we use regularly in our constructions. 1. Cement 2. Fly ash 3. Fine Aggregates 4. Jute and Coir Fiber 5. Water 3.1 Cement Cement is a binder or a powdery substance made by calcining lime and clay, mixed with water to form mortar or mixed with sand, gravel to make concrete. Broadly, the raw materials which are used for manufacture of cement consist of lime, silica, alumina and iron oxides. There are different types of cement, namely Ordinary Portland cement, Portland pozzolana cement, Rapid hardening cement, Quick setting cement, Sulphate resisting cement, Low heat cement, Hydrophobic cement, Air entraining cement, Expanding cement, High alumina cement, Blast furnace slag cement, White cement, Colored cement. 3.2 Fly Ash Fly ash is a consequence from burning pulverized coal in electric power generating plants. Throughout combustion, mineral impurities in the coal fuse in suspension and float out of the combustion chamber with the exhaust gases. As the merged material rises, it cools and solidifies into spherical glassy particles called fly ash. Fly ash is together from the exhaust gases by electrostatic precipitators or bag filters. The fine powder does be similar to Portland cement but it is chemically different. Fly ash chemically reacts with the consequence calcium hydroxide released by the chemical reaction between cement and water to form additional Cementations products that improve many desirable properties of concrete. Two types of fly ash are frequently used in concrete: Class C and Class F. Class C are often high-calcium fly ashes with carbon satisfied less than 2%; whereas, Class F are generally low- calcium fly ashes with carbon contents with a reduction of than 5% but sometimes as high as 10%. In general, Class C ashes are twisted from burning sub-bituminous or lignite coals and Class F ashes bituminous or anthracite coals. Concert properties along with Class C and F ashes be different depending on the chemical and physical properties of the ash and how the ash interact with cement in the concrete. Countless Class C ashes when exposed to water will react and become hard just like cement, but not Class F ashes. In this project we have replaced 30% of Cement with class C fly ash. 3.2.1 Physical properties Table -1: Physical properties of fly ash Fineness Retained on 45 micron sieve Specific gravity 1.90 - 2.96 Shape Spherical glassy shaped Color Depends upon the chemical composition Constituents Mineral 3.2.2 Chemical properties The chemical composition of fly ash depends upon the type of coal used and the methods used for combustion of coal.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1311 Table -2: Chemical properties of fly ash S no Description Property Average Range of Values (%) 1 SiO2 44-58 2 Al2O3 21-27 3 Fe2O3 4-18 4 CaO 3-6 5 MgO 1-25 6 SO3 0.3-1.7 3.3 Fine aggregate Fine aggregate is an accumulation of grains of mineral issue derived from the disintegration of rocks. It is distinguished from the gravel only by the size of the grains or particles. But it is separate from clays which contain organic materials. Frequently commercial sand is obtained from river beds or from sand dunes originally formed by the action of winds. The most commercial used are silica sands, often above 98% pure. Beach sands usually have smooth, spherical to avoid particles from the abrasive action of waves and tides and are free of organic matter. Sand is used for making mortar and concrete and for also used for polishing and sand blasting. 3.4 Jute fiber Jute is a kind of fiber obtained from plants known as white corchorus capsular is. It is a natural fiber popularly known as “Golden fiber”. The manufacturing of jute fiber involves hand harvesting of the source plant, drying in the field for defoliation, retting for periods up to a month, stripping and sun drying in the field. 3.4.1 Properties of jute fiber Table -2: Chemical properties of fly ash Length 1.5-4mm Diameter 0.015-0.02mm Tenacity 3 – 4 g/denier Elongation 1.7% Density 1.46 g/cc Specific gravity 1.5 Moisture content 13.5% Color White, Yellow, Brown, 3.5 Coir fiber Coir or coconut fiber is a expected fiber extracted from the husk of coconut and used in products such as floor mats, doormats, brushes and mattresses. Coconuts, harvested after about six to 12 months on the palm, contain pliable white fibers. Brown fiber is obtain by harvesting completely full-grown coconuts when the nutritious layer nearby the seed is ready to be processed into copra and desiccated coconut. The fibrous stratum of the fruit is then estranged from the hard shell (manually) by driving the fruit down onto a spike to split it (de- husking). Fig -3: Shows the coir 3.5.1 Physical properties of Coir Table -3: Physical Properties of Coir Length 0.6mm Diameter 0.1-1.5mm Density 1.40 g/cc Tenacity 10 Breaking 30% Elongation 27.4% Tensile strength 210 MPa Specific Gravity 0.87 4. Testing on Materials Material testing is a test done to determine the properties of a substance in comparison with a standard or specification and to test the behavior of building materials. The following are the tests based on the standard or specification. 4.1 Tests on cement  Fineness test  Specific Gravity of Cement 3.14  Determination of Normal Consistency of Cement Table -3: Normal Consistency of Cement S No Percentage of water Amount of water added in ml Penetration depth of needle 1 26 78 16 2 28 84 5  Determination of Initial & Final Setting time of Cement  Initial setting time =48 minutes  Final setting time = 600 minutes
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1312 4.2 Tests on fine aggregate  Particle Size Distribution:  Fineness modulus of a given sample of fine aggregate is 1.04  Bulking Of Sand 4.3 Tests on Fly Ash The fineness test of the fly Ash is carried out by using the sieve size of 90 microns such that it is fine enough to be used as the admixture for the replacement of cement. The specific gravity of the fly ash is carried out by using the Lechartliers flask. The procedure is similar to that of the specific gravity of cement test. 5. Methodology 5.1 Mix Design The mix design of grade M20 was used. The mix design for ECC concrete is essentially based on micromechanics design basis. Micromechanics are a branch of mechanics applied the material constituent level that captures the mechanical interactions among the fiber, mortar template and fiber matrix interface. Typically, fibers are of the order of millimeters in length and ten of microns in diameter, and they may have a surface coating on the nanometer scale. Template heterogeneities in ECC, including defects, sand particles, cement grains, and mineral admixture particles, have size vary from nano to millimeters scale. Therefore the ideal mix proportion given in the literature of ECC. This concrete was used as the guidelines to determine the proportion of various constituents in the concrete. The volume fraction of using jute and coir fiber was varied as 0%, 0.5%, 1%, 1.5%, 2%, added in total volume of concrete mix. The ideal mix proportion which was taken as reference is shown in table. Table 4 -: Normal Consistency of Cement Mix Designation Cement (Kg/m3) Fly Ash (Kg/m3) Fine Aggregate (Kg/m3) W/C Ratio M20 620 266 1330 0.40 5.2 Calculation of materials quantities Volume of moulds  Cement concrete cube mould(150*150*150mm) - 0.15*0.15*0.15 =0.003375m3  Cement concrete cylinder mould (150mm dia,300mm height) = 0.0053028m3  Cement concrete beam mould (150*100*100mm) = 0.005m3 Quantities of materials for preparation of bendable concrete  Quantities of materials for one cube Mix ratio = 1:1.5 Size of fine aggregate = passing from IS Sieve 1.18 mm Water cement ratio = 0.4 Volume of mould = 0.003375m3 Unit weight of cement = 1440kg/m3  Quantity of material for 1 cubic meter: Cement = 1/2.5 * 1.54 * 1440*1 = 887.04kg Sand = 1.5*887.04=1330.56kg Fly ash = 30% of cement =0.3*887.04 =266.112kg Cement after 30% replacement with fly ash=620.928kg  For 1 cube: For 1 cube mould required cement = 0.003375*620.928=2kg For 1 cube mould required fly ash = 1kg For 1 cube mould required sand = 1.5*3= 4.5kg For 1 cube mould required jute and coir For 0.5% =0.015kg, 1% = 0.030kg, 1.5 = 0.045kg, 2% =0.06kg  For 1 cylinder For 1 cylinder required cement= 0.005301*620.928 =3.3kg For 1 cylinder required fly ash = 1.5kg For 1 cylinder required sand = 1.5*4.8= 7.2kg For 1 cylinder required jute and coir For 0.5% = 0.024kg, 1% = 0.048kg, 1.5% = 0.072kg, 2% = 0.096kg.  For 1 prism For 1 prism mould required cement = 0.005*620.928=3.1kg
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1313 For 1 prism mould required fly ash = 1.3kg For 1 prism mould required sand = 1.5*4.4= 6.65kg For 1 prism mould required jute and coir For 0.5% = 0.022kg, 1% = 0.044kg, 1.5% = 0.066kg, 2% = 0.088kg. 5.3 Testing on specimens 5.3.1 Compressive strength Compressive strength of a concrete is a evaluate of its ability to resist static load, which tends to crush it. Most frequent test on hardened concrete is compressive strength test. It is because the test is easy to perform. Additionally, many desirable characteristic of concrete are qualitatively related to its strength and the consequence of the compressive strength of concrete in structural design. The compressive strength gives a good and clear indication that how the strength is affected with the increase of fiber volume dosage rate in the test specimens. This test was performed to find the enlarge and differences of strength according the cement to sand ratio in concrete. 5.3.2 Flexural Strength Test Flexural strength of a concrete is a determine of its ability to resist bending. Flexural strength can be expressed in terms of 'modulus of rupture'. Concrete specimens for flexural strength were cross sectional area of 100mm width with 100mm depth and length of 500mm concrete beam. The specimen is subjected to bending, by means of four-point loading waiting it fails. The task of this test was performed to find the increase and differences of strength according the increasing percentage of fiber in the concrete, in both pre-crack and post-crack behavior, as fundamental to assess and evaluate the effects of the additional of fibers on the behavior of concrete. The Flexural strength test be conducted in the concrete technology laboratory after the concrete specimens be cured. The test procedure be carried out accordance with IS: 516-1959. 5.3.3 Split tensile strength This method covers the determination of the splitting tensile strength of cylindrical concrete specimens. 6. Results and Discussion In this chapter Results and Observations of tests carried out in previous chapter is presented, analyzed and discussed. 6.1 Compressive strength of cubes at 7 days The result of compressive test of the cubes shows the increase in the strength of cubes with the change in the percentage of the fibers is shown in table. Table 5-: Compressive Strength (N/mm2) of Cubes at 7 Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average compressive strength(N/mm2) of cubes at 7days 0% 22 26 24 0.5% 20.4 24 22.2 1% 24.36 27.2 25.78 1.5% 26 25.56 26.67 2% 05.62 25.94 26.22 Table 5 and Chart 1 represents the 7 days strength of cubes for different percentages of fibers and the strength has increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.2 Compressive strength of cubes at 14 days Table 6-: Compressive Strength (N/mm2) of Cubes at 14 Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average compressive strength(N/mm2) of cubes at 14days 0% 27 29 28 0.5% 28.4 29.6 29 1% 29.3 31.6 30.45 1.5% 34.66 35.8 35.23 2% 30.48 30.7 30.59 Table 6 represents the 14 days strength of cubes for different percentages of fibres and the strength has increasing with increasing in the percentage of fibre till 1.5% and there is a decrease in the strength at 2%. 6.3 Compressive strength of cubes at 28 days Table 7-: Compressive Strength (N/mm2) of Cubes at 28 Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average compressive strength(N/mm 2) of cubes at 28days 0% 35.3 34.04 34.67 0.5% 32.6 34.8 33.7 1% 35.8 37.08 36.44 1.5% 39.48 39.62 39.44 2% 35.52 33.8 34.66
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1314 Table 7 represents the 28 days compressive strength of cubes for different percentages of fibers and the strength will be increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.4 Split tensile strength of cylinders at 7 days Table 8-: Split tensile Strength (N/mm2) of Cubes at 7Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average split tensile strength(N/mm2) of cubes at 7days 0% 0.51 0.46 0.5 0.5% 1.2 1.26 1.23 1% 1.82 1.7 1.76 1.5% 2.32 2.14 2.23 2% 1.81 1.89 1.85 Table 8 represents the 7 days tensile strength of cylinders for different percentages of fibers and the strength has increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.5 Split tensile strength of cylinders at 14 days Table 9-: Split tensile Strength (N/mm2) of Cubes at 14 Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average split tensile strength(N/mm2) of cubes at 14days 0% 0.82 0.68 0.75 0.5% 1.54 1.72 1.63 1% 2.23 2.01 2.12 1.5% 3.06 3.38 3.22 2% 2.41 2.31 2.36 Table 9 represents the 14 days tensile strength of cylinders for different percentages of fibers and the strength will be increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.6 Split tensile strength of cylinders at 28 days Table 10-: Split tensile Strength (N/mm2) of Cubes at 28 Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average split tensile strength(N/mm2) of cubes at 28days 0% 0.74 1.18 0.96 0.5% 2.84 2.76 2.8 1% 2.96 2.84 2.9 1.5% 4.96 3.94 4.1 2% 3.64 3.74 3.69 Table 10 represents the 28 days tensile strength of cylinders for different percentages of fibers and the strength has increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.7 Flexural strength of beams at 7 days Table 11-: Flexural strength (N/mm2) of cubes at 7days Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average split Flexural strength (N/mm2) of cubes at 7days 0% 5.6 4.4 5 0.5% 7.7 7.3 7.5 1% 8.87 8.36 8.75 1.5% 9.28 10.72 10 2% 9.66 9.34 9.5 Table 11 represents the 7 days flexural strength of beams for different percentages of fibers and the strength has increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.8 Flexural strength of Beams at 14 days Table 12-: Flexural strength (N/mm2) of cubes at 14days Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average split Flexural strength (N/mm2) of cubes at 14days 0% 7.62 8.38 8 0.5% 8.94 8.56 8.75 1% 9.37 9.71 9.54 1.5% 11.68 11.32 11.5 2% 10.56 10.64 10.6 Table 12 represents the 14 days flexural strength of beams for different percentages of fibers and the strength has increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.10 Flexural strength of beams at 28 days Table 13-: Flexural strength (N/mm2) of cubes at 28days Days Percentage of fibers by weight of cement Sample 1 (N/mm2) Sample 2 (N/mm2) Average split Flexural strength (N/mm2) of cubes at 28days 0% 10.06 9.44 9.75 0.5% 12.23 13.07 12.65 1% 13.36 13.64 13.5
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1315 1.5% 15.93 15.79 15.86 2% 14.39 14.11 14.25 Table 13 represents the 28 days flexural strength of beams for different percentages of fibers and the strength has increasing with increasing in the percentage of fiber till 1.5% and there is a decrease in the strength at 2%. 6.10 Comparison of average compressive strength for different percentages of fibers Chart -1: Comparison of Average Compressive Strength for Different Percentages of Fibres at 7, 14 And 28 Days 6.11 Comparison of average split tensile strength for different percentages of fibres Chart -2: Comparison of Average Split Tensile Strength for Different Percentages of Fibres at 7, 14 And 28 Days. 6.12 Comparison of average flexural strength for different percentages of fibers Chart -3: Comparison of Average Flexural Tensile Strength for Different Percentages of Fibres at 7, 14 And 28 Days. Result: From the above tests that are carried out for various percentages of fibres, it is clear that addition of fibres with 1.5% (both jute & coir) by the weight of cement gives the maximum strength values of compressive, split tensile and flexural strength. 6.13 Comparison of compressive strength of bendable concrete of 1.5% fibres with convention concrete of grade M20. Chart -4: Comparison of Compressive Strength of Bendable Concrete of 1.5% Fibers with Convention Concrete of Grade M20. 6.14 Comparison of split tensile strength of bendable concrete with 1.5% of fibers with conventional concrete of grade M20. Chart -5: Comparison of Split Tensile Strength of Bendable Concrete of 1.5% of Fibers with Conventional Concrete of Grade M20. 6.15 Comparison of flexural strength of bendable concrete of 1.5% fibres with conventional concrete Chart -6: Comparison of Flexural Strength of Bendable Concrete of 1.5% Fibers with Conventional Concrete of Grade M20.
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1316 7. COST ANALYSIS A cost analysis involve the process of reporting take apart elements in a cost proposal such as labor, equipment and materials that make a product or service, as well as its proposed profit. It is used for cost evaluation purpose when there is a lack of competition or comparable offers in the market place. Often referred to as cost assistance analysis or cost effectiveness analysis, a cost analysis refers specific skills to perform and it is useful tool for various aspects of business planning. 7.1 Cost analysis of conventional concrete Table 14-: Flexural strength (N/mm2) of cubes at 28days Days Sl. No. Materials Quantity (Kg) Cost/ Kg Total Cost(R) 1 Cement 562 7 3934 2 Fine Aggregate 843 4 3372 3 Coarse Aggregate 1686 5 8430 4 Water 252.9 3 758.7 Total 16494.7 7.2 Cost analysis of bendable concrete Sl. No. Materials Quantity (Kg) Cost/ Kg Total Cost(R) 1 Cement 620 7 4340 2 Fine Aggregate 266 4 1330 3 Coarse Aggregate 1330 5 5320 4 Jute 8.86 250 2215 5 Coir 8.56 200 1772 6 Water 354.4 3 1063.2 Total 14977 8. CONCLUSION AND FUTURE SCOPE 8.1 Conclusion: Based on the experimental investigations carried out the following conclusions are made:  The significant properties of bendable concrete are ductility, durability, compressive strength and self-consolidation.  Although the cost procured for designing of ECC is normally higher than that of the normal concrete but it has numerous potential applications.  In this project the compression, split tensile and flexural strength measurements of bendable concrete are done. The values are compared with conventional cubes, cylinders and prisms. Therefore, it is proved that the bendable concrete has more strength than conventional concrete.  Due to the flexibility nature, bendable concrete is more resistant to the cracks and acts with more efficiency in seismic regions.  It was found that the addition of both jute and coir (1.5%) has improved the flexural behavior of ECC specimens.  On comparing the 7 days, 14 days and 28 days tests, better results were obtained in the 28 days strength.  The cost incurred on the jute and coir fibres is less when compared to other artificial fibres,  The good workability of concrete is achieved. 8.2 Future scope  Further tests can be carried on the bendable concrete by replacing of jute and coir with the other fibres.  By adding the super plasticizers the water cement ratio can be reduced which improves the workability and strength.  Further investigation can be carried by replacing of cement with other admixtures like GGBS, silica fumes, etc.  These advancements may change the properties of the concrete which results in change in strength of concrete. REFERENCES 1. C.Victor. Li. “Integrated Structures and Materials Design.”Materials and Structures DOI 10.1617/s11527-006-9146-4-RILEM2006. 2. Yu Zhu, “Use of slag to improve mechanical properties of Engineered cementitious composites (ECCs) with high volumes of fly ash”, Journal of construction and building materials, vol. 36, pp. 1076-1081, 2012. 3. Jun Zhang, Zhenbo Wang and Xiancunju, “application of ductile fibre reinforced Cementitious composite in joint less concrete pavements”, journal of composites, Part B, Vol.50, pp.224-23, 2013. 4. Yu Zhu, “Measurement and correlation of ductility and compressive strength for engineered cementitious composites (ECC) produced by binary and ternary systems of binder materials: Fly ash, Slag, Silica fume and cement”, Journal of construction and Building materials, Vol. 68, pp. 192-198,2014. 5. Tahir Kemal Erdem , “Specimen size effect on the residual properties of engineered cementitious composites (ECCs) subjected to high
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1317 temperatures”, Journal of cement & concrete composites, Vol. 45, pp. 1-8, 2014. 6. Zhou & Pan “Improved fibre distribution and mechanical properties of engineered cementitious composites by adjusting the mixing sequence”, Journal of Cement and Concrete composites 34(2014) pp. 342-348, 2014. 7. Sagar Gadhiya ”Parametric study on flexural strength on ECC 2015 ”, ijscer vol:4 no:5. 8. Jun Zhang, “Properties of Poly Vinyl Alcohol-steel hybrid fibre reinforced concrete composite with high strength cement matrix”, ASCE, 2015. 9. En Hua Yang. et.al. “Use of high volume fly ash to improve), ECC Mechanical Properties and Material Greenness,” ACI Materials, 2007. 10. En-hua Yang et.al, “Rheological Control in production of Engineered Cementitious Composites.”, ACI Materials Journal/July-August 2009, pp357-366. 11. Mustafa Sahmaran et.al., “Engineered Cementitious Composites. Can composites be accepted as crack-free concrete?” Transportation Research Record: Journal of the Transportation Research Board, No. 2164, Transportation Research Board of the National Academics, Washington D.C., DOI: 10.3141/2164-01. pp.1-8.