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IRJET- Engineered Cementitious Composite (ECC) Link Slab for Bridge Deck
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 04 | Apr-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1339 Engineered cementitious composite (ECC) link slab for bridge deck Dr. Elson John1, Ciphins P. Nassar2, Elizabeth Eldhose2, Elvin Eldho2, Taniya John2 1Assosciate Professor, Department of Civil Engineering, Mar Athanasius of College of Engineering, Kothamangalam 2Student, Department of Civil Engineering, Mar Athanasius of College of Engineering, Kothamangalam ---------------------------------------------------------------------***--------------------------------------------------------------------- ABSTRACT - Engineered cementitious composite (ECC) which exhibits ultra-high tensile ductility and fine multiple cracking meets the essential requirements of safety and serviceability in developing modern infrastructures. This paper studies in detail, the defects of expansion joints in bridges and the effect of polyvinyl alcohol (PVA) fibers on the properties of ECC. The flow characteristics, abrasion resistance, and density variation of various ECC mixes were studied. ECC specimens were casted to analyze the behaviorof ECC with varied proportion of fiber in it. Results showed that the %flow and density decreases as the fiber content increases where as there is significant increase in the abrasion resistance. Based on the performance ofPVA-ECC,thematerial specifications for the implementation of ECC Link Slab Technology is proposed. Key Words: ECC (Engineered cementitiouscomposite),PVA (Polyvinyl Alcohol) fibers, Fiber content, Link slab, 1. INTRODUCTION Concrete being brittle in nature is good to take up compression whereas very weak in carrying tension. Also the development of cracks is a major concern. Since 19th century researchers were attempting to improve concrete strength against cracks, fatigue and shrinkage by the addition of steel fibers etc. but the results were not satisfying. This led to the development of Engineered Cementitious Composite (ECC). 1.1 Engineered Cementitious Composite (ECC) ECC or bendable concrete is a class of improved high performance fiber reinforced cementitious composite (HPFRCC) [1] developed by Li et al. [2-4] based on the principleofmicromechanicsand fracturemechanicsinJapan. The fiber used here for the study is polyvinyl alcohol (PVA) fibers, since it has a high Young's modulus and greater adhesion to concrete. It is characterized by micro cracking behavior and high tensile strain capacity in the range 3 - 7 % compared to a value of .01%forconventionalconcrete.These properties allow ECC to withstand tensile, flexural and shear loads as well as to increase ductility. 2. JOINTS IN BRIDGES Expansion joints provided in multi-spanbridgeshavealot of defects such as damaged seals, accumulation of debris in the joint components, cracking of concrete,corrosionofsteel reinforcement, water leakage, improper joint alignment, joint vibration during vehicle passage etc. So, the durability of expansion joints is a major concern to bridge owners. The maintenance cost of bridges is relatively higher than the initial cost. 3. ECC LINK SLAB CONCEPT Fig -1: Conventional expansion joint design Fig -2: Link slab concept The unique features of ECC are exploited in this project to improve bridge deck performance, sustainability and durability. An ECC link slabs allow for a joint free bridge deck, eliminating leaking problems which lead to low durability while creating a smoother riding surface. These link slabs maintain the simple span performance of bridges while accommodating the mechanical and environmental loads typically accounted for by expansion joints. 4. CONSTITUTENTS OF ECC The physical and chemical propertiesof each ingredients has considerable role in the desirable properties of ECC like strength and workability. Material Specifications for Preparing ECC are given in table – 1.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 04 | Apr-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1340 Unlike in conventional concrete, the usage of coarse aggregate is being eliminated in the preparationof ECC. This is to achieve a lesser value for elastic modulus resulting in more strain when it attains its compressive strength. Fine M sand with maximum particle size 300 µm is used in this project.Therequired quantityof sandissievedthrougha300 micron sieve. Moreover, higher amount of sand leads to reduced ductility and toughness. Thus, the best ratio of sand to be used in ECC to obtain better flexural toughness and ductility is 0.2. The fiber was collected from Kuraray Co. Ltd. Japan. Detailed fiber specifications are given in table – 3. The ECC mix ratios and weight of ingredients per 1 m3 are illustrated in Table - 3. Density variations and flow values are displayed in table 4. Table -1: Material Specification Materials Used Specification Cement OPC - Grade 53 Sand Particle size < 300 μm Water Potable Water Super Plasticizer Water Reducing agents Fiber Polyvinyl Alcohol Table -2: Fiber Specifications Details of the fiber used - PVA REC 15/12mm Diameter 40 μm Length 12 mm Tensile Strength 1560 MPa Elongation at break 6.5 % Young’s Modulus 41 GPa Table -3: Mix-proportion used in ECC specimens Table -4: Flow characteristics and density variations of ECC specimens with varied fiber content Fiber content (Vf %) Density (kN/m3) Flow (%) 0 22.27 324 1.5 20 302 2 18.5 286 2.5 17.6 264 5. CONCLUSIONS Based on the present study, the following conclusioncan be drawn. The addition of PVA fibers was found to greatly influence the mechanical properties of ECC. As the fiber content increases the fresh matrix suffers a difficulty in dispersing the PVA fibers which in turn results in low workability and lesshomogeneity of mix.ECCislighterwhen compared to plain concrete. Based on the study carried out, the optimum fiber content was found to be 2 % by volume. The cracks formed in ECC specimens with no fibers under loading were large and jagged in tension, due to which the specimens were divided in two parts. On the other hand, micro-cracks were generated in beams and strips having PVA fibers. ECC link slab technology proves to be the best in attaining crackless and continuouspavement eliminating expansion joints. ACKNOWLEDGEMENT The authors would liketo expresstheir sincere thanksto Centre for Engineering Research and Development (CERD) for the support given through student project Grants and also to the staff of the concrete laboratory, Mar Athanasius College of Engineering for rendering their assistance throughout the period of this study. REFERENCES [1] Naaman AE. High performance fiber reinforced cement composites. In: Proceedings of the IABSE symposium on concrete structures for the future, Paris, France; 1987, p. 371–6. [2] Li VC, Leung CKY. Steady state and multiple cracking of short random fiber composites. J Eng Mech ASCE 1992; 188(11):2246–64. [3] Li VC, Stang H, Krenchel H. Micromechanics of crack bridging in fiber reinforced concrete. Mater Struct 1993;26(162):486–94. [4] Li VC. Engineered cementitious composites—tailored compositesthrough micromechanical modeling. In: Banthia N, Bentur A, Mufri A, editors. Fiber-reinforced concrete: present and the future. Montreal, Canada: CanadianSociety for Civil Engineering; 1998. p. 64–97. Item Quantity Kg/m3) Remarks Cement (C) 820 C/C = 1 Sand (S) 656 S/C = 0.8 Water (W) 303.4 W/C = 0.37 Super Plasticizer(SP) 3.28 (SP/C)% = 0.4
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