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AN EXPERIMENTAL STUDY OF GEOPOLYMER BRICK BY USING OF
WASTE PLASTICS
K.SRINIVASAN1, S.VIGNESH2, R.MOHAN3, S.ABINASH4, S.JEEVA5, G.GOKULSHANKAR6
1,2Assistant Professor, Department Of Civil Engineering, Gnanamani College Of Technology, Namakkal,
Tamilnadu, India.
4,5,6Bachelor of Engineering, Department Of Civil Engineering ,Gnanamani College Of Technology, Namakkal,
Tamilnadu, India.
---------------------------------------------------------------------***----------------------------------------------------------------------
ABSTRACT:- The rate of urbanization has led to increasing plastic waste in generation. This is increasing has plastic
waste, in plastic bags, bottles etc.The present based on waste utilization in brick manufacturing has been studied. As per
the statically study of post consumer plastic waste 14,000 tons per year in india.in that waste only 40% were recycling
every year. Remaining 60% plastic waste are being land fill and floater in sewage even surface water bodies. So then the
Progress on in solid waste managing resulted in replacement of construction materials as a replace with to conventional
materials similar to brick. The mix proportions used to plastic binding martial are used through the various mixing of 0%,
5%, 10%, and 15%. To preserve the surroundings, efforts are being made for reprocess unlike wastes and utilized them in
assessment further function. In this article, here position on making and utilization of both non-hazardous and hazardous
solid wastes in India, their reprocess potentials and ecological suggestion are testimony and discuss in detail. Finally using
the waste plastic materials recirculation, as well as to the protection of the environment.
Keywords; M-Sand, Fly Ash, Waste Plastic Bags, Stone Chips& Required of Brick Strength Test
INTRODUCTION
1.1GENERAL
The World Wide Scenario of Human Health and Disease are In over Risk Because Of the Population Development and
Polluted Environmental in The Form of Land, Air, and Water by using of plastics. Every day at present India is produce
15,500 tonnes of plastic waste is being engendered per annum outcome is through manufacturing, mining, and other
processes.
The Greater Over all Tamilnadu municipality’s estimatated of plastic waste per day is 10,000 tones by using of carry back,
biscuits covers, oil covers, and all the products. Now a day they out of this fragile plastic are 8.67% and industrial waste
produce is 5.25%is hazardous of nature. Plastic is one of the toxic materials. This affects the humans and wildlife animals
also.
In this study of progress is plastic waste replace to the construction materials like as bricks, paver, tiles, sewer pipe and
cement etc.they for this article, here position to making and utilization of plastics in both hazardous and non hazardous
solid waste management of in india.The generous expansion the use of plastic waste is experimental all over the world in
past years, which has lead to enormous quantity of plastic manufacturing good waste. This waste is not eco friendly and
will continue in a landfill lacking of difficult to environment pollutions and problem. So we are recycling to use again of this
plastic waste. Plastic are tough and degrade very slowly. Since the science the 1950s, one billion tons of plastic have been
useless and may preserve for most of even thousands of years. If brick is by most generally used for manmade building
construction materials.
The advance brick manufacturing have paved way for the reutilization of waste materials in building bricks which help to
prevent ecological contamination even as part of the design of more efficient building. The plastic brick is has developed
into progressively most trend investigation of over the past 20 years. Due to the quantity of world wide, the grow thing of
huge amount of plastic has return into a most important waste problem. Keeping in view of safe disposal issues of plastic
waste, it is utilize in brick study and experimental by various researchers. They have worked out of use to plastic in brick
as partial replacement of fine aggregate.
The test was conducted of various tests of samples casted specimens of by using plastic in the laboratory to analyze the
various mix properties from normal brick. The behavior of brick study about Unger various combination mix of plastic
waste material with regards to effect of various brick properties. The paper is discussed about utilizing various plastic
materials in their brick.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3403
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
1.1 Plastic Brick
Metals in general have a high surface energy and are easier to bond with brick, whereas plastics have a lower surface energy &
are harder to bond with brick. Hence, the decrease in compressive strength has been absorbed as waste shredded plastic
content increases in the brick mix.
1.2 Replacing Plastic Brick
Brick being the widely used construction material in the world estimated up to 11 billion metric tons every year. Typical brick
ingredients are cement, sand and Fly ash which are used universally for producing brick. Due to the great utility of brick, with
the passing of each day these materials are getting deficient thus demanding for the alternatives. It is off course a matter of
serious concern for the civil engineers who are on the search of suitable materials which can fully or partially replace the
typical construction materials.
1.3 objectives
The main target of this study is to analyze the carbon dioxide free cementitious material, various properties and their
effects on Geopolymer brick.
The efficient usage of waste plastic in plastic bricks has resulted in effective usage of plastic waste and thereby can
solve the problem of safe disposal of plastics, also avoids its wide spread littering.
A Present Study aims at evaluating the Performance of Plastic for Bricks Use in Construction and Other application
areas.
As Properties for Plastic Bricks, the same have Been of Studied for Various Mixes varying % of Materials.
1.4 scope
 The reduce the Co2 Emissions of Plastic Bricks.
 The Plastic are Using Show Many Problems, Effects Are Affected on Human&Animals.Plastic is a very Toxicity
Materials.
 To Control the Environmental Pollution & Remove Waste Plastic On Society.
METHODOLOGY
2.1 FLOW CHART
Fig: 1 methodology of project
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3404
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
2.1 Plastic Waste
Fig .2 Plastic Wastes
Plastic have become now integral part of the day today life. These non-biodegradable products are used and thrown
out which lead to the environmental pollution. The plastic waste is low weight, flexible and corrosion resistance.
2.2 Physical Properties of Materials
Table .1 properties
Material Specific Gravity Water Absorption Fineness Modulus
FLY ASH 1.5 0.5%
M-SAND 1.77 1.6% 2.4
CHIPS 1.52 1.04% 6.5
2.3 PHYSICAL PROPERTIES OF PLASTIC:
 Coefficient of Thermal Expansion = 7x103oC
 Long Term Service Temperature = 115oC to 170oC
 Melting point =120oC to180oC
 Specific Gravity = 1.3
TEST RESULTS & DISCUSSIONS
3.1 GENERAL
The investigation of plastic brick was carried out to testing and determining the optimal percentage of plastic brick .for
the various proportions used in bricks and required brick test be following conducted and discussed.
 Water absorption test
 Efflorescence test
 Hardness test
 Soundness test
 Structure of brick test
 Compressive strength test
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3405
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
3.2 Testing Report of Plastic Brick
S.NO BRICK TEST DESCRIPTION RESULT
1. Water absorption 0%
2. Efflorescence Nil
3. Hardness Good
4. Soundness Good
5. Structure of brick Rectangular shape
3.3 Compressive strength
It is the most common of all test of brick is the compressive strength test because of the intrinsic importance of the
compressive strength of brick in construction. Three test specimens shall be made from each sample for tested. To the test
specimens are placed compressive machine of capacity 2000KN. It could be seen from the figure that the compressive strength
was reduced significantly by 15% when replacing of waste plastic
Table.1 which shows the compressive strength of Brick (without chip stones)
S.No % plastic Compressive Strength (N/mm2)
1. 0% 6.36
2. 5% 8.6
3. 10% 14.5
4. 15% 18.2
Table.2 Compressive Strength (With Chips)
Fig 3 compressive strength of brick without chips
S.No % plastic Compressive Strength (N/mm2)
1. 0 % 7.95
2. 5% 15.4
3. 10% 23.6
4. 15% 27.2
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3406
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
Figure 4 compressive strength of brick with chips
3.4 Advantage of plastic brick
 More economy.
 Low cost.
 Material easily available.
 Self compaction of brick.
 Skilled labour not required.
 High bonding strength.
 High durability.
 More elastic modulus.
 Curing is not necessary.
3.5 Disadvantages of Plastic Brick
 The temperature above 200o C Means Brick Was Melted.
 The Handlings are difficult and to wear safety production.
3.6 Applications (or) uses
 Used to marine work.
 Used to water tank construction.
 Construction the walls and building.
 Used to sewer pipe construction.
4.1 CONCLUSION AND RECOMMENDATION
From the results obtained from these studies the following conclusions can be drawn:
The strength of the specimen of brick was summarized. The other brick test is depended on the materials used for the brick
proportions with replacement of fine aggregate as waste plastic material.
 From the experimental investigation we found that the compressive strength and other brick test while
compare with normal bricks strength behavior.
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3407
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
 The compressive strength of waste plastic brick proportion of various percentage strength is maximum
strength of 27.2 N/mm² increased.
 The other test results are compare with plastic brick is good conditions and behavior.
 In this brick more than the normal brick all the air voids can arrest by the cracks to the brick. The cost of
brick cost is reduced.
 If the environmental pollution are reduced to direct and indirect manner. All the research investigation is
doing on plastic brick has been given green original for using of construction of building.
 The method used to reduce the plastic and safe disposal. To control the global effects and environmental
pollution.
5. REFERENCES
1. INTERNATIONAL JOURNAL OF TECHNOLOGY ENHANCEMENTS AND EMERGING ENGINEERING RESEARCH P.
Suganthy et al. [2013].
2. UTILIZATION OF WASTE PLASTIC IN MANUFACTURING OF PLASTIC-SOIL BRICK Puttaraj Mallikarjun Hire math,
Chanukah shetty, Navaneeth Rai.P.G, Prathima.T.B in 2014.
3. LITERATURE REVIEW ON DIFFERENT PLASTIC WASTE MATERIALS USE IN CONCRETE Dr. Muhammad Maqbool
Sadiq, Muhammad Rafique Khattak Assistant Professor, at NUST, Islamabad une 2015, Volume 2, Issue JETIR (ISSN-
2349-5162).
4. Raghatate Atul M. “Use of plastic in a concrete to improve its properties” International journal of Advance engineering
Research and studies.
5. A Brief Review on Geopolymer ConcreteI Robina Kouser Tabassum, IIAnkush Khadwal M.Tech Structural Engineering,
IIAssociate ProfessorI,IIMaharishi Markandeshwar University, Dept. of Civil Engineering Mullana Ambala, Haryana,
India.
6. Benazzouk.A, Iqbal Marie, Ibrahim Asi, 2003, “Effect of plastic Aggregate on the Physic Mechanical Behavior of
Concrete Composites”, Journal of Physical Science.
7. Ms .shetty construction material edition 2013.
8. Is 1077 code testing brick and properties.
9. Is 3495 (part3) -1992 efflorescence of building brick.
10. Is 456-2000 “Plan and Reinforced Concrete Code of Plan”
11. IS 10262-2009 “Concrete Mix Proportioning –Guideline”
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3408

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Experimental study on geopolymer bricks using waste plastics

  • 1. AN EXPERIMENTAL STUDY OF GEOPOLYMER BRICK BY USING OF WASTE PLASTICS K.SRINIVASAN1, S.VIGNESH2, R.MOHAN3, S.ABINASH4, S.JEEVA5, G.GOKULSHANKAR6 1,2Assistant Professor, Department Of Civil Engineering, Gnanamani College Of Technology, Namakkal, Tamilnadu, India. 4,5,6Bachelor of Engineering, Department Of Civil Engineering ,Gnanamani College Of Technology, Namakkal, Tamilnadu, India. ---------------------------------------------------------------------***---------------------------------------------------------------------- ABSTRACT:- The rate of urbanization has led to increasing plastic waste in generation. This is increasing has plastic waste, in plastic bags, bottles etc.The present based on waste utilization in brick manufacturing has been studied. As per the statically study of post consumer plastic waste 14,000 tons per year in india.in that waste only 40% were recycling every year. Remaining 60% plastic waste are being land fill and floater in sewage even surface water bodies. So then the Progress on in solid waste managing resulted in replacement of construction materials as a replace with to conventional materials similar to brick. The mix proportions used to plastic binding martial are used through the various mixing of 0%, 5%, 10%, and 15%. To preserve the surroundings, efforts are being made for reprocess unlike wastes and utilized them in assessment further function. In this article, here position on making and utilization of both non-hazardous and hazardous solid wastes in India, their reprocess potentials and ecological suggestion are testimony and discuss in detail. Finally using the waste plastic materials recirculation, as well as to the protection of the environment. Keywords; M-Sand, Fly Ash, Waste Plastic Bags, Stone Chips& Required of Brick Strength Test INTRODUCTION 1.1GENERAL The World Wide Scenario of Human Health and Disease are In over Risk Because Of the Population Development and Polluted Environmental in The Form of Land, Air, and Water by using of plastics. Every day at present India is produce 15,500 tonnes of plastic waste is being engendered per annum outcome is through manufacturing, mining, and other processes. The Greater Over all Tamilnadu municipality’s estimatated of plastic waste per day is 10,000 tones by using of carry back, biscuits covers, oil covers, and all the products. Now a day they out of this fragile plastic are 8.67% and industrial waste produce is 5.25%is hazardous of nature. Plastic is one of the toxic materials. This affects the humans and wildlife animals also. In this study of progress is plastic waste replace to the construction materials like as bricks, paver, tiles, sewer pipe and cement etc.they for this article, here position to making and utilization of plastics in both hazardous and non hazardous solid waste management of in india.The generous expansion the use of plastic waste is experimental all over the world in past years, which has lead to enormous quantity of plastic manufacturing good waste. This waste is not eco friendly and will continue in a landfill lacking of difficult to environment pollutions and problem. So we are recycling to use again of this plastic waste. Plastic are tough and degrade very slowly. Since the science the 1950s, one billion tons of plastic have been useless and may preserve for most of even thousands of years. If brick is by most generally used for manmade building construction materials. The advance brick manufacturing have paved way for the reutilization of waste materials in building bricks which help to prevent ecological contamination even as part of the design of more efficient building. The plastic brick is has developed into progressively most trend investigation of over the past 20 years. Due to the quantity of world wide, the grow thing of huge amount of plastic has return into a most important waste problem. Keeping in view of safe disposal issues of plastic waste, it is utilize in brick study and experimental by various researchers. They have worked out of use to plastic in brick as partial replacement of fine aggregate. The test was conducted of various tests of samples casted specimens of by using plastic in the laboratory to analyze the various mix properties from normal brick. The behavior of brick study about Unger various combination mix of plastic waste material with regards to effect of various brick properties. The paper is discussed about utilizing various plastic materials in their brick. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3403
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 1.1 Plastic Brick Metals in general have a high surface energy and are easier to bond with brick, whereas plastics have a lower surface energy & are harder to bond with brick. Hence, the decrease in compressive strength has been absorbed as waste shredded plastic content increases in the brick mix. 1.2 Replacing Plastic Brick Brick being the widely used construction material in the world estimated up to 11 billion metric tons every year. Typical brick ingredients are cement, sand and Fly ash which are used universally for producing brick. Due to the great utility of brick, with the passing of each day these materials are getting deficient thus demanding for the alternatives. It is off course a matter of serious concern for the civil engineers who are on the search of suitable materials which can fully or partially replace the typical construction materials. 1.3 objectives The main target of this study is to analyze the carbon dioxide free cementitious material, various properties and their effects on Geopolymer brick. The efficient usage of waste plastic in plastic bricks has resulted in effective usage of plastic waste and thereby can solve the problem of safe disposal of plastics, also avoids its wide spread littering. A Present Study aims at evaluating the Performance of Plastic for Bricks Use in Construction and Other application areas. As Properties for Plastic Bricks, the same have Been of Studied for Various Mixes varying % of Materials. 1.4 scope  The reduce the Co2 Emissions of Plastic Bricks.  The Plastic are Using Show Many Problems, Effects Are Affected on Human&Animals.Plastic is a very Toxicity Materials.  To Control the Environmental Pollution & Remove Waste Plastic On Society. METHODOLOGY 2.1 FLOW CHART Fig: 1 methodology of project © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3404
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 2.1 Plastic Waste Fig .2 Plastic Wastes Plastic have become now integral part of the day today life. These non-biodegradable products are used and thrown out which lead to the environmental pollution. The plastic waste is low weight, flexible and corrosion resistance. 2.2 Physical Properties of Materials Table .1 properties Material Specific Gravity Water Absorption Fineness Modulus FLY ASH 1.5 0.5% M-SAND 1.77 1.6% 2.4 CHIPS 1.52 1.04% 6.5 2.3 PHYSICAL PROPERTIES OF PLASTIC:  Coefficient of Thermal Expansion = 7x103oC  Long Term Service Temperature = 115oC to 170oC  Melting point =120oC to180oC  Specific Gravity = 1.3 TEST RESULTS & DISCUSSIONS 3.1 GENERAL The investigation of plastic brick was carried out to testing and determining the optimal percentage of plastic brick .for the various proportions used in bricks and required brick test be following conducted and discussed.  Water absorption test  Efflorescence test  Hardness test  Soundness test  Structure of brick test  Compressive strength test © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3405
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 3.2 Testing Report of Plastic Brick S.NO BRICK TEST DESCRIPTION RESULT 1. Water absorption 0% 2. Efflorescence Nil 3. Hardness Good 4. Soundness Good 5. Structure of brick Rectangular shape 3.3 Compressive strength It is the most common of all test of brick is the compressive strength test because of the intrinsic importance of the compressive strength of brick in construction. Three test specimens shall be made from each sample for tested. To the test specimens are placed compressive machine of capacity 2000KN. It could be seen from the figure that the compressive strength was reduced significantly by 15% when replacing of waste plastic Table.1 which shows the compressive strength of Brick (without chip stones) S.No % plastic Compressive Strength (N/mm2) 1. 0% 6.36 2. 5% 8.6 3. 10% 14.5 4. 15% 18.2 Table.2 Compressive Strength (With Chips) Fig 3 compressive strength of brick without chips S.No % plastic Compressive Strength (N/mm2) 1. 0 % 7.95 2. 5% 15.4 3. 10% 23.6 4. 15% 27.2 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3406
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 Figure 4 compressive strength of brick with chips 3.4 Advantage of plastic brick  More economy.  Low cost.  Material easily available.  Self compaction of brick.  Skilled labour not required.  High bonding strength.  High durability.  More elastic modulus.  Curing is not necessary. 3.5 Disadvantages of Plastic Brick  The temperature above 200o C Means Brick Was Melted.  The Handlings are difficult and to wear safety production. 3.6 Applications (or) uses  Used to marine work.  Used to water tank construction.  Construction the walls and building.  Used to sewer pipe construction. 4.1 CONCLUSION AND RECOMMENDATION From the results obtained from these studies the following conclusions can be drawn: The strength of the specimen of brick was summarized. The other brick test is depended on the materials used for the brick proportions with replacement of fine aggregate as waste plastic material.  From the experimental investigation we found that the compressive strength and other brick test while compare with normal bricks strength behavior. © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3407
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072  The compressive strength of waste plastic brick proportion of various percentage strength is maximum strength of 27.2 N/mm² increased.  The other test results are compare with plastic brick is good conditions and behavior.  In this brick more than the normal brick all the air voids can arrest by the cracks to the brick. The cost of brick cost is reduced.  If the environmental pollution are reduced to direct and indirect manner. All the research investigation is doing on plastic brick has been given green original for using of construction of building.  The method used to reduce the plastic and safe disposal. To control the global effects and environmental pollution. 5. REFERENCES 1. INTERNATIONAL JOURNAL OF TECHNOLOGY ENHANCEMENTS AND EMERGING ENGINEERING RESEARCH P. Suganthy et al. [2013]. 2. UTILIZATION OF WASTE PLASTIC IN MANUFACTURING OF PLASTIC-SOIL BRICK Puttaraj Mallikarjun Hire math, Chanukah shetty, Navaneeth Rai.P.G, Prathima.T.B in 2014. 3. LITERATURE REVIEW ON DIFFERENT PLASTIC WASTE MATERIALS USE IN CONCRETE Dr. Muhammad Maqbool Sadiq, Muhammad Rafique Khattak Assistant Professor, at NUST, Islamabad une 2015, Volume 2, Issue JETIR (ISSN- 2349-5162). 4. Raghatate Atul M. “Use of plastic in a concrete to improve its properties” International journal of Advance engineering Research and studies. 5. A Brief Review on Geopolymer ConcreteI Robina Kouser Tabassum, IIAnkush Khadwal M.Tech Structural Engineering, IIAssociate ProfessorI,IIMaharishi Markandeshwar University, Dept. of Civil Engineering Mullana Ambala, Haryana, India. 6. Benazzouk.A, Iqbal Marie, Ibrahim Asi, 2003, “Effect of plastic Aggregate on the Physic Mechanical Behavior of Concrete Composites”, Journal of Physical Science. 7. Ms .shetty construction material edition 2013. 8. Is 1077 code testing brick and properties. 9. Is 3495 (part3) -1992 efflorescence of building brick. 10. Is 456-2000 “Plan and Reinforced Concrete Code of Plan” 11. IS 10262-2009 “Concrete Mix Proportioning –Guideline” © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3408