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International Journal of Trend in Scientific Research and Development (IJTSRD)
Volume: 3 | Issue: 4 | May-Jun 2019 Available Online: www.ijtsrd.com e-ISSN: 2456 - 6470
@ IJTSRD | Unique Paper ID – IJTSRD23938 | Volume – 3 | Issue – 4 | May-Jun 2019 Page: 878
Utilization of Plastic waste for Making Plastic Bricks
R. S. Kognole1, Kiran Shipkule2, Manish Patil2, Lokesh Patil2, Udaysinh Survase2
1M.Tech (Hydraulics), 2B.E.Civil
1,2Tssm’s BSCOER, Narhe, Pune, Maharashtra, India
How to cite this paper: R. S. Kognole |
Kiran Shipkule | KiranShipkule| Manish
Patil | Lokesh Patil | Udaysinh Survase
"Utilization of Plastic waste for Making
Plastic Bricks" Published in
International Journal of Trend in
Scientific Research and Development
(ijtsrd), ISSN: 2456-
6470, Volume-3 |
Issue-4, June 2019,
pp.878-880, URL:
https://www.ijtsrd.c
om/papers/ijtsrd23
938.pdf
Copyright © 2019 by author(s) and
International Journal of Trend in
Scientific Research and Development
Journal. This is an Open Access article
distributed under
the terms of the
Creative Commons
Attribution License (CC BY 4.0)
(http://creativecommons.org/licenses/
by/4.0)
ABSTRACT
The plastic waste is the hazardous problem in today’s world. This is most
dangerous problem in front of humanity. The most hazardous typeof wastesare
HDPE and PTE and the plastic below 50micron is also causingaseriousproblem.
These plastic mixed in the soil, it directly effectson fertilityof thesoil.Nowadays,
the large amount of plastic is deposited into sea. This plastic wastes gives
hazardous effect on the aquatic life and quality of seawater also polluted by this
plastic. So, we try to finding efficient way to solve this problem of plastic waste.
So, we added this plastic wastes into the bricks and create the bricks by using
plastic wastes. It is most economical solution present in the construction
industry and it is also economical and environment friendly solution of the
plastic wastes.
Keywords: Plastic Waste, Water Absorption, Compressive Strength, Hardness,
Efflorescence.
1. INTRODUCTION
Plastic is the very hazardous material and very difficult to decompose it is main
problem in the world. Use of plastic is high in our daily life such as polythene
bags, disposals, furniture’s, packing food packets and other accessories. Plasticis
vary in large and various types according to their chemical composition. So, to
separation of plastic wastes and mainly big problem in front of us.
Nowadays, In the world plastic deposited by burning procedure. They emit large
amount of hazardous and toxic gases.
These gases effect on the human health and also living
animals. Human suffers by the toxic gases such as cancer,
high blood pressure, Asthma.etc We are not completelyable
to stop the use of plastic but we are able to recycle and reuse
it by many ways and minimum effect on environment. We
use such recycle plastic in the various industries such as
construction, transportation, manufacturing .etc. In
construction industry, larger cost of project is include in
materials up to 60% to 70% of the total cost of the project.
So, construction industry large amount of bricks are used
and they available in various forms such as clay bricks,
concrete bricks, fly ash bricks and foam bricks. In this
project, we try to use wastes plastic to manufacture the
bricks and increase the strength and achieveeconomysothe
people can easily afford this type of bricks.
2. Literature Review
Due to increasing population, the demand of plastic
materials and necessary requirement alsoincreases.Brick is
largest materials used in the construction industries and
occupied in very large amount of materials of the project
especially in residential projects. We use various types of
plastic with various combinations to produce different type
of bricks. We find the different properties of bricks by
conducting various testson it.Amongthem compressionand
water absorption test is most common test conducted on
bricks by the various researches. But the use of such types of
bricks is very limited in the industry. We need to
convenience the people to use the such types of bricks and
increase the use of it.
1. CRITICAL REVIEW ON TYPES OF BRICKS TYPE 14:
PLASTIC SAND BRICKS : 1)MANISH KUMAR SAHU,
2)LOKESH SINGH: Volume- 5, Issue-11, Nov.-2017):-
Brick is one of the most common masonry units used as
building material. Due to the demand, different types of
waste have been investigated to be incorporated into the
bricks. There has been a considerable imbalance between
the availability of conventional building materials and their
demand in the recent past. On the other hand the plastic
waste is abundantly available and the disposal of waste
plastics is a biggest challenge, as repeated recycling of PET
bottles poses a potential danger of being transformed to a
toxic material and only a small proportion of plastic wastes
are being recycled. Because of costly conventional recycling
techniques, there has been an increased demand for more
scientific and innovative technologies to effectively recycle
these materials. This paper deals with recycling and
manufacturing process, materials used as well as the testing
method of plastic sand bricks.
2. Manufacturing And Testing Of Plastic Sand Bricks1)
Mr. N. Thirugnanasambantham, 2)P. Tharu nKumar, 3)
R.Sujithra, 4)R. Selvaraman, 5) P. Bharat hi:- Plastic is a
non-bio-degradable substance which takes thousands of
years to decompose that creates land as well as water
IJTSRD23938
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD23938 | Volume – 3 | Issue – 4 | May-Jun 2019 Page: 879
pollution to the environment. The quantity of plastic waste
in Municipal Solid Waste (MSW) is expanding rapidly. It is
estimated that the rate of usage is double for every 10 years.
The Plastic usage is large in consumption and one of the
largest plastic wastes is polyethylene (PE). The utilization of
earth based clay material resulted in resource depletionand
environmental degradation. As amount of clay required for
brick is huge, in this project these waste plastics are
effectively utilized in ordertoreducethe landspacerequired
to dump these wastes. This creates the prevention from
various harmfuldiseases.Polyethylene(PE) bagsarecleaned
and added with fine aggregate at various ratios to obtain
high strength bricks that possess thermal and sound
insulation properties. This is one of the best ways to avoid
the accumulation of plastic waste. It also helps to conserve
energy, reduce the overall cost of construction and hence in
this project, an attempt is made to manufacture the plastic
sand bricks by utilizing the waste plastics.
3. Objectives
To develop an efficient way and to effectively
utilize the waste plastics.
To reduce the consumption of natural resources such as
clay for the manufacturing of bricks.
To minimize and reuse generation of waste plastic on
the land and water to avoid land and water degradation
and consequent pollution hazard.
To produce cost-effective materials which a common
person can afford easily.
To reduce the plastic in waste streams saving non-
renewable resources.
4. Methodology
First, we need to collect the plastic waste and separate it
from other wastes. Second, we shoulddrytheplasticwasteif
it is wet and has a content of moisture. We have to use dry
plastic waste. Then, we crush the plastic waste in small
particles. the small particles crush into fine size particles.
Fine particles of plastic waste also heated on a furnace
(Bhatti) till it is in a liquid form. we add the stone dust into
melt plastic. We can mix it properly and make a mix. We
poured the mix into moulds. Keep it the mould for dry.
4.1 USING DIFFERENT MATERIALS FORPLASTIC BRICK-
Polythene
High density polymer (nylon66)
Plastic bottles (PET)
Plastic wastes
Plastic composite with other material
River sand(4.75mm)
Red soil
Cement
4.2 DIFFERENT COMPOSITION WITH PLASTIC-
Trial 1 - Some small samples –
Comp.1.Plastic Bottles Crush (50gm) + Red
Soil (50gm)
Comp.2.Plastic Bottles Crush (50gm) + River
Sand (50gm)
Comp.3.Plastic Bottles Crush (50g) + Stone
Crush (50gm)
Trial 2- Standard Size Bricks –
Comp.1 Plastic wastes crush (0.750kg) + River
Sand (2.kg)
Comp.2 Plastic Wastes crush (0.750kg) + Red soil(2.kg)
COLLECTION OF PLASTIC WASTE
MELTING OF PLASTIC WASTE
COMPRESSION TEST ON BRICK
SECOND TRIAL BRICKS
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD23938 | Volume – 3 | Issue – 4 | May-Jun 2019 Page: 880
COMPRESSION TEST ON BRICK
STANDARD BRICK AFTER REMOVING MOULD
5. Result
Laboratory Test- Curing Test-
SR. NO. COMPOSITION
WATER ABSORPTION
TEST (After 24 hr.)
1. Comp.1. 0
2. Comp.2. 0
3. Comp.3. 0
4. Red brick 5%
COMPRESSION TEST-
SR. NO. COMPOSITION COMPRESSION(KN)
1. Comp.1. 15 KN
2. Comp.2. 10.5 KN
3. Comp.3. 13.50 KN
4. Comp.4. 15.50KN
5. Red brick 14 KN
LABORATORY TEST TRIAL 2
COMP COMPRESSION
WATER
ABSORPTION
SHAPE SOUNDNESS DURABILITY HARDNESS
COMP1 97.50KN 3%
standardsize (190
mm x 90 mm x 90
mm)
not ringing bell
sound and not
break
Satisfied all
criteria of
durability
there is satisfied
criteria of
hardness.
COMP2 26KN
Binding is not
properly so shape
not as per
standard size
not ringing bell
sound and
break
Saturation
affect the
durability
There is
satisfied criteria
of hardness.
6. Conclusion
1. Waste plastic, which is available everywhere, may be put
to an effective use in brick making. 2. Plastic sand bricks can
help reduce theenvironmentalpollution, thereby makingthe
environment clean and healthy. 3. Plastic sand bricksreduce
the usage of clay in making of bricks. 4. Plastic sand bricks
give an alternative option of bricks to the customers on
affordable rates. 5. Water absorption of plastic sand brick is
zero percent. 6. We conclude that the plastic sand bricks are
useful for the construction industry when we compare with
Fly Ash bricks and 3rd class clay bricks.
7. References
[1] Dinesh S; Dinesh A; and Kirubhakaran K.,“Utilisation of
Waste Plastic in Manufacturing of Bricks and Paver
Blocks” International Journal of Applied Engineering
Research, Vol.2 (4), pp. 364- 368.
[2] Nitin Goyal ; Manisha., “Constructing structures using
eco-bricks”, International Journal of Recent Trends in
Engineering & Research, Vol.2(4), pp. 159-164.
[3] Maneeth P D; Pramod K; Kishor Kumar; and
Shanmukha Shetty., “Utilization of Waste Plastic in
Manufacturing of Plastic-Soil Bricks” International
Journal of Engineering Research & Technology, Vol.3
(8), pp.529-536.
[4] Puttaraj M.H; Shanmukha S; NavaneethRai.P.G; and
Prathima.T.B, “Utilization of Waste Plastic In
Manufacturing of plastic-Soil Bricks” International
Journal of Technology Enhancement and Emerging
Engineering Research, Vol. 2(4), pp. 102-107.

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Utilization of Plastic waste for Making Plastic Bricks

  • 1. International Journal of Trend in Scientific Research and Development (IJTSRD) Volume: 3 | Issue: 4 | May-Jun 2019 Available Online: www.ijtsrd.com e-ISSN: 2456 - 6470 @ IJTSRD | Unique Paper ID – IJTSRD23938 | Volume – 3 | Issue – 4 | May-Jun 2019 Page: 878 Utilization of Plastic waste for Making Plastic Bricks R. S. Kognole1, Kiran Shipkule2, Manish Patil2, Lokesh Patil2, Udaysinh Survase2 1M.Tech (Hydraulics), 2B.E.Civil 1,2Tssm’s BSCOER, Narhe, Pune, Maharashtra, India How to cite this paper: R. S. Kognole | Kiran Shipkule | KiranShipkule| Manish Patil | Lokesh Patil | Udaysinh Survase "Utilization of Plastic waste for Making Plastic Bricks" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456- 6470, Volume-3 | Issue-4, June 2019, pp.878-880, URL: https://www.ijtsrd.c om/papers/ijtsrd23 938.pdf Copyright © 2019 by author(s) and International Journal of Trend in Scientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) (http://creativecommons.org/licenses/ by/4.0) ABSTRACT The plastic waste is the hazardous problem in today’s world. This is most dangerous problem in front of humanity. The most hazardous typeof wastesare HDPE and PTE and the plastic below 50micron is also causingaseriousproblem. These plastic mixed in the soil, it directly effectson fertilityof thesoil.Nowadays, the large amount of plastic is deposited into sea. This plastic wastes gives hazardous effect on the aquatic life and quality of seawater also polluted by this plastic. So, we try to finding efficient way to solve this problem of plastic waste. So, we added this plastic wastes into the bricks and create the bricks by using plastic wastes. It is most economical solution present in the construction industry and it is also economical and environment friendly solution of the plastic wastes. Keywords: Plastic Waste, Water Absorption, Compressive Strength, Hardness, Efflorescence. 1. INTRODUCTION Plastic is the very hazardous material and very difficult to decompose it is main problem in the world. Use of plastic is high in our daily life such as polythene bags, disposals, furniture’s, packing food packets and other accessories. Plasticis vary in large and various types according to their chemical composition. So, to separation of plastic wastes and mainly big problem in front of us. Nowadays, In the world plastic deposited by burning procedure. They emit large amount of hazardous and toxic gases. These gases effect on the human health and also living animals. Human suffers by the toxic gases such as cancer, high blood pressure, Asthma.etc We are not completelyable to stop the use of plastic but we are able to recycle and reuse it by many ways and minimum effect on environment. We use such recycle plastic in the various industries such as construction, transportation, manufacturing .etc. In construction industry, larger cost of project is include in materials up to 60% to 70% of the total cost of the project. So, construction industry large amount of bricks are used and they available in various forms such as clay bricks, concrete bricks, fly ash bricks and foam bricks. In this project, we try to use wastes plastic to manufacture the bricks and increase the strength and achieveeconomysothe people can easily afford this type of bricks. 2. Literature Review Due to increasing population, the demand of plastic materials and necessary requirement alsoincreases.Brick is largest materials used in the construction industries and occupied in very large amount of materials of the project especially in residential projects. We use various types of plastic with various combinations to produce different type of bricks. We find the different properties of bricks by conducting various testson it.Amongthem compressionand water absorption test is most common test conducted on bricks by the various researches. But the use of such types of bricks is very limited in the industry. We need to convenience the people to use the such types of bricks and increase the use of it. 1. CRITICAL REVIEW ON TYPES OF BRICKS TYPE 14: PLASTIC SAND BRICKS : 1)MANISH KUMAR SAHU, 2)LOKESH SINGH: Volume- 5, Issue-11, Nov.-2017):- Brick is one of the most common masonry units used as building material. Due to the demand, different types of waste have been investigated to be incorporated into the bricks. There has been a considerable imbalance between the availability of conventional building materials and their demand in the recent past. On the other hand the plastic waste is abundantly available and the disposal of waste plastics is a biggest challenge, as repeated recycling of PET bottles poses a potential danger of being transformed to a toxic material and only a small proportion of plastic wastes are being recycled. Because of costly conventional recycling techniques, there has been an increased demand for more scientific and innovative technologies to effectively recycle these materials. This paper deals with recycling and manufacturing process, materials used as well as the testing method of plastic sand bricks. 2. Manufacturing And Testing Of Plastic Sand Bricks1) Mr. N. Thirugnanasambantham, 2)P. Tharu nKumar, 3) R.Sujithra, 4)R. Selvaraman, 5) P. Bharat hi:- Plastic is a non-bio-degradable substance which takes thousands of years to decompose that creates land as well as water IJTSRD23938
  • 2. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD23938 | Volume – 3 | Issue – 4 | May-Jun 2019 Page: 879 pollution to the environment. The quantity of plastic waste in Municipal Solid Waste (MSW) is expanding rapidly. It is estimated that the rate of usage is double for every 10 years. The Plastic usage is large in consumption and one of the largest plastic wastes is polyethylene (PE). The utilization of earth based clay material resulted in resource depletionand environmental degradation. As amount of clay required for brick is huge, in this project these waste plastics are effectively utilized in ordertoreducethe landspacerequired to dump these wastes. This creates the prevention from various harmfuldiseases.Polyethylene(PE) bagsarecleaned and added with fine aggregate at various ratios to obtain high strength bricks that possess thermal and sound insulation properties. This is one of the best ways to avoid the accumulation of plastic waste. It also helps to conserve energy, reduce the overall cost of construction and hence in this project, an attempt is made to manufacture the plastic sand bricks by utilizing the waste plastics. 3. Objectives To develop an efficient way and to effectively utilize the waste plastics. To reduce the consumption of natural resources such as clay for the manufacturing of bricks. To minimize and reuse generation of waste plastic on the land and water to avoid land and water degradation and consequent pollution hazard. To produce cost-effective materials which a common person can afford easily. To reduce the plastic in waste streams saving non- renewable resources. 4. Methodology First, we need to collect the plastic waste and separate it from other wastes. Second, we shoulddrytheplasticwasteif it is wet and has a content of moisture. We have to use dry plastic waste. Then, we crush the plastic waste in small particles. the small particles crush into fine size particles. Fine particles of plastic waste also heated on a furnace (Bhatti) till it is in a liquid form. we add the stone dust into melt plastic. We can mix it properly and make a mix. We poured the mix into moulds. Keep it the mould for dry. 4.1 USING DIFFERENT MATERIALS FORPLASTIC BRICK- Polythene High density polymer (nylon66) Plastic bottles (PET) Plastic wastes Plastic composite with other material River sand(4.75mm) Red soil Cement 4.2 DIFFERENT COMPOSITION WITH PLASTIC- Trial 1 - Some small samples – Comp.1.Plastic Bottles Crush (50gm) + Red Soil (50gm) Comp.2.Plastic Bottles Crush (50gm) + River Sand (50gm) Comp.3.Plastic Bottles Crush (50g) + Stone Crush (50gm) Trial 2- Standard Size Bricks – Comp.1 Plastic wastes crush (0.750kg) + River Sand (2.kg) Comp.2 Plastic Wastes crush (0.750kg) + Red soil(2.kg) COLLECTION OF PLASTIC WASTE MELTING OF PLASTIC WASTE COMPRESSION TEST ON BRICK SECOND TRIAL BRICKS
  • 3. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD23938 | Volume – 3 | Issue – 4 | May-Jun 2019 Page: 880 COMPRESSION TEST ON BRICK STANDARD BRICK AFTER REMOVING MOULD 5. Result Laboratory Test- Curing Test- SR. NO. COMPOSITION WATER ABSORPTION TEST (After 24 hr.) 1. Comp.1. 0 2. Comp.2. 0 3. Comp.3. 0 4. Red brick 5% COMPRESSION TEST- SR. NO. COMPOSITION COMPRESSION(KN) 1. Comp.1. 15 KN 2. Comp.2. 10.5 KN 3. Comp.3. 13.50 KN 4. Comp.4. 15.50KN 5. Red brick 14 KN LABORATORY TEST TRIAL 2 COMP COMPRESSION WATER ABSORPTION SHAPE SOUNDNESS DURABILITY HARDNESS COMP1 97.50KN 3% standardsize (190 mm x 90 mm x 90 mm) not ringing bell sound and not break Satisfied all criteria of durability there is satisfied criteria of hardness. COMP2 26KN Binding is not properly so shape not as per standard size not ringing bell sound and break Saturation affect the durability There is satisfied criteria of hardness. 6. Conclusion 1. Waste plastic, which is available everywhere, may be put to an effective use in brick making. 2. Plastic sand bricks can help reduce theenvironmentalpollution, thereby makingthe environment clean and healthy. 3. Plastic sand bricksreduce the usage of clay in making of bricks. 4. Plastic sand bricks give an alternative option of bricks to the customers on affordable rates. 5. Water absorption of plastic sand brick is zero percent. 6. We conclude that the plastic sand bricks are useful for the construction industry when we compare with Fly Ash bricks and 3rd class clay bricks. 7. References [1] Dinesh S; Dinesh A; and Kirubhakaran K.,“Utilisation of Waste Plastic in Manufacturing of Bricks and Paver Blocks” International Journal of Applied Engineering Research, Vol.2 (4), pp. 364- 368. [2] Nitin Goyal ; Manisha., “Constructing structures using eco-bricks”, International Journal of Recent Trends in Engineering & Research, Vol.2(4), pp. 159-164. [3] Maneeth P D; Pramod K; Kishor Kumar; and Shanmukha Shetty., “Utilization of Waste Plastic in Manufacturing of Plastic-Soil Bricks” International Journal of Engineering Research & Technology, Vol.3 (8), pp.529-536. [4] Puttaraj M.H; Shanmukha S; NavaneethRai.P.G; and Prathima.T.B, “Utilization of Waste Plastic In Manufacturing of plastic-Soil Bricks” International Journal of Technology Enhancement and Emerging Engineering Research, Vol. 2(4), pp. 102-107.