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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
A PERFORMANCE STUDY OF POLYMER INDUSTRIAL WASTE UTILIZATION
IN CONCRETE AS COARSE AGGREGATE
Mrs.S.SRIGEETHAA1, P.PAVITHRA2, P.SANDHIYA3 , SUNNY KUMARI4, M.VIDHYA5
Professor of civil engineering, Gnanamani college of technology, pachal, namakkal, tamilnadu, mail-
srigeethaa2009@gmail.com
Student of civil engineering, Gnanamani college of technology, pachal, namakkal, tamilnadu
the number of recycling, remaining will end up asAbstract - about 2 billion tons of waste being generated
in the world annually. This waste cause of various earth fill. In this circumstance instead of recycling it
diseases. Open dumping of waste also destroys valuable repeatedly, if it is utilized to prepare aggregate for
agricultural land various researchers have beneficially concrete it will be growth to the construction
used plastic waste, cement concrete and asphalt concrete
industry.
in the past, and the effect on recycled plastic on the fresh
and hardened concrete. In this experimental study as the
use of aggregate made from different type of plastic waste 1.1 Objective
which is collected from vetri venayaga polymer industry
in salem, as partial replacement of coarse aggregate in
1. To study the effect of replacement of coarse
asphalt mixes. The suitability of recycled plastic as coarse
aggregate by plastic waste on strength aspects and
aggregate in concrete and its advantages are discussed
durability.here. Test were conducted to determine the properties of
2. To compare the product cost of concrete with theplastic aggregate such as specific gravity, density,
above replacement.aggregate crushing value, as 100% replacement of natural
3. To determine the strength at various percentage ofcoarse aggregate with plastic coarse aggregate is not
plastic waste (0%, 5%, 10%, 15%, 20% and 25%)feasible, partial replacement of various percentage were
level for making M30 grade of concrete.0%, 5%, 10%, 15%, 20% and 25%. M30 grade of concrete
taken for mix design. And heat resisting behavior of the
1.2 Scopeplastic coarse aggregate concrete is also discussed in this
study.
1. This work more emphasis given to develop and
Key Words: plastic waste, thermal process, compressive
study strength and durability properties of
concrete, using plastic waste so as to achieve
strength, split tensile strength, flexture strength,
better concrete composite with number of
density.
recycling as partial replacement of various
percentage.
1. INTRODUCTION
2. It increase the use of plastic waste to maintain
ecology.
Concrete is one of the most widely man made 2. METHODOLOGY
construction material in the world and its second 2.1. Material used
only to water as the most utilized substance in the 2.1.1. Cement
planet. Seeking aggregates for concrete and to Table -2.1: Physical properties of OPC 53 grade cement
dispose of the waste from various commodities is the S.No Test for Cement Apparatus Value
present concern. Today sustainability has got Obtained
1. Standard Vicat apparatus 26.5%
priority in construction industry. In the present consistence test
study the recycled plastics were used to prepare the 2. Initial setting Vicat apparatus 30
concrete for recycling the coarse aggregate and time Minutes
provide suitable option to deal with plastic waste. 3. Final setting time Vicat apparatus 230
Now a days many recycling plants across the world, Minutes
4. Specific gravity Conical flask 3.10
but plastic are recycled they lose their strength with test
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
2.1.2 Fine aggregate
Table-2.2: Physical properties of fine aggregate
S. No
Test for fine
Apparatus
Value
aggregates obtained
1.
Fineness
Sieve 2.39
modulus
2. Specific gravity Pycnometer 2.44
3.
Water
- 0.37%
absorption
2.1.3 Coarse aggregate
Table-2.3 : physical properties of fine aggregate
S.N Test for coarse Apparatus Value
O aggregates obtained
1. Fineness modulus Sieve 6.73
2. Specific gravity Cylindrical 2.50
container
3. Water absorption - 0.7%
4. Impact value Impact 10%
testing
machine
2.1.4 Plastic waste
Table-2.4 : Physical properties of plastic waste
S.No Characteristics Experimental value of
plastic waste
1. Specific gravity 1.387
2. Bulk density 75kg/m3
loose (kg/m3)
3. Fines modulus 6.20
4. Water -
absorption
3. MIX DESIGN
3.1 Concrete mix proportion
The mixes were designated in accordance with IS
10262- 2009 mix design method. Based on the results, the
mix proportions M30 was designed. Concrete mix with w/c
ratio of 0.40 was prepared. The details of mix proportions
for 1m3 of concrete are given in Table below
Mix proportions for M30 Grade of
Concrete (Kg/m
3)
Grade Cement FA CA Water
Mix 30
478.95 575.35 1048 191.58
1 1.13 2.26 0.40
4. TESTING OF SPECIMEN
4.1. fresh concrete test Table-
4.1 : Slump flow test
Sl Sample Status
.No
1. 0% of PW Collapse
2. 5% of PW Collapse
3. 10% of PW Collapse
4. 15% of PW Collapse
4.2. Hardened concrete test
4.2.1. Compressive strength test
Table 4.2 : Compressive strength test for 7 days
S.No % of plastic Avg. Compressive
waste Strength
1. 0 20.44
2. 5 20.08
3. 10 20.00
4. 15 19.90
5. 20 19.38
6. 25 19.02
Table 4.3 : Compressive strength test for 28 days
S.No % of plastic Compressive
waste Strength
1. 0 34.96
2. 5 34.37
3. 10 34.07
4. 15 33.95
5. 20 33.62
6. 25 33.02
4.2.3. SPLIT TENSILE STRENGTH TEST
Table 4.4 : Split tensile strength test for 7 days
S.No % of plastic Avg. Split tensile
waste strength
1. 0 2.12
2. 5 2.37
3. 10 2.50
4. 15 2.54
5. 20 2.44
6. 25 2.28
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
Table 4.5 : Split tensile strength test for 28 days
S.No % of plastic Avg. Split tensile
waste Strength
1. 0 4.15
2. 5 4.26
3. 10 4.30
4. 15 4.56
5. 20 4.40
6. 25 4.25
4.2.5. FLEXURAL STRENGTH TEST
Table 4.6 : Flexural strength test for 7 days
S.No % of plastic Avg. Flexural strength
waste
1. 0 2.45
2. 5 2.56
3. 10 2.69
4. 15 2.82
5. 20 2.67
6. 25 2.58
Table 4.7 : Flexural strength test for 28 days
S.No % of plastic Avg. Flexural strength
waste
1. 0 4.27
2. 5 4.62
3. 10 4.81
4. 15 5.00
5. 20 4.92
6. 25 4.68
Chart-2 : split tensile strength analysis
Chart-3 : flexural strength analysis
3. CONCLUSION
1. When the plastic coarse aggregate recycling for
natural coarse aggregate with various percentage
then we got compressive strength almost
decreasing with adding increasing percentage of
plastic coarse aggregate. While split tensile
strength and flexure strength increasing up to
15% with increasing number of recycling plastic
coarse aggregate, and then decreasing.
2. From this experimental study we conclude that
adding 25% plastic waste as coarse aggregate in
concrete almost equal and suitable for concrete.
3. Mechanical and Durability properties of concrete
of the following mix was taken as optimum.
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
REFERENCES
1. Innovative techniques of plastic waste used in
concrete mixture Promod S.Patil, J.R.Mali,
Ganesh V.Tapkire, H.R.Kumavat. volume-
03special issue:09 NCETCE- June 2014.
2. Recycled plastic aggregate in concrete
composition, effect on physical and mechanical
properties-F IU colano, B.Liguori, D.Caputo,
F.Colargelo.R.
3. Use of plastic waste as aggregate in concrete
preparation Nabajyoti. Saikia, Jorge debrito,
construction and building material (2012),
plastic shrinkage and cracking risk of recycled
aggregates concrete-Ahmed Z.Bendimerad,
Emmanuel Roziere Ahmed loukili, construction
and building material (2016).
4. Experimental study of plastic waste as coarse
aggregate for structural concrete T.Subranmani,
V.K.Dugal, International journal of application or
innovation in engineering and management (
IJAIEM) volume-04, issue 5 may 2015.
5. Waste polyethylene terephthalate as an
aggregate in concrete Nabajyoti Saikia, Jorge
debris 27 may 2012.
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4

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IRJET- A Performance Study Of Polymer Industrial Waste Utilization In Concrete As Coarse Aggregate

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 A PERFORMANCE STUDY OF POLYMER INDUSTRIAL WASTE UTILIZATION IN CONCRETE AS COARSE AGGREGATE Mrs.S.SRIGEETHAA1, P.PAVITHRA2, P.SANDHIYA3 , SUNNY KUMARI4, M.VIDHYA5 Professor of civil engineering, Gnanamani college of technology, pachal, namakkal, tamilnadu, mail- srigeethaa2009@gmail.com Student of civil engineering, Gnanamani college of technology, pachal, namakkal, tamilnadu the number of recycling, remaining will end up asAbstract - about 2 billion tons of waste being generated in the world annually. This waste cause of various earth fill. In this circumstance instead of recycling it diseases. Open dumping of waste also destroys valuable repeatedly, if it is utilized to prepare aggregate for agricultural land various researchers have beneficially concrete it will be growth to the construction used plastic waste, cement concrete and asphalt concrete industry. in the past, and the effect on recycled plastic on the fresh and hardened concrete. In this experimental study as the use of aggregate made from different type of plastic waste 1.1 Objective which is collected from vetri venayaga polymer industry in salem, as partial replacement of coarse aggregate in 1. To study the effect of replacement of coarse asphalt mixes. The suitability of recycled plastic as coarse aggregate by plastic waste on strength aspects and aggregate in concrete and its advantages are discussed durability.here. Test were conducted to determine the properties of 2. To compare the product cost of concrete with theplastic aggregate such as specific gravity, density, above replacement.aggregate crushing value, as 100% replacement of natural 3. To determine the strength at various percentage ofcoarse aggregate with plastic coarse aggregate is not plastic waste (0%, 5%, 10%, 15%, 20% and 25%)feasible, partial replacement of various percentage were level for making M30 grade of concrete.0%, 5%, 10%, 15%, 20% and 25%. M30 grade of concrete taken for mix design. And heat resisting behavior of the 1.2 Scopeplastic coarse aggregate concrete is also discussed in this study. 1. This work more emphasis given to develop and Key Words: plastic waste, thermal process, compressive study strength and durability properties of concrete, using plastic waste so as to achieve strength, split tensile strength, flexture strength, better concrete composite with number of density. recycling as partial replacement of various percentage. 1. INTRODUCTION 2. It increase the use of plastic waste to maintain ecology. Concrete is one of the most widely man made 2. METHODOLOGY construction material in the world and its second 2.1. Material used only to water as the most utilized substance in the 2.1.1. Cement planet. Seeking aggregates for concrete and to Table -2.1: Physical properties of OPC 53 grade cement dispose of the waste from various commodities is the S.No Test for Cement Apparatus Value present concern. Today sustainability has got Obtained 1. Standard Vicat apparatus 26.5% priority in construction industry. In the present consistence test study the recycled plastics were used to prepare the 2. Initial setting Vicat apparatus 30 concrete for recycling the coarse aggregate and time Minutes provide suitable option to deal with plastic waste. 3. Final setting time Vicat apparatus 230 Now a days many recycling plants across the world, Minutes 4. Specific gravity Conical flask 3.10 but plastic are recycled they lose their strength with test © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 2.1.2 Fine aggregate Table-2.2: Physical properties of fine aggregate S. No Test for fine Apparatus Value aggregates obtained 1. Fineness Sieve 2.39 modulus 2. Specific gravity Pycnometer 2.44 3. Water - 0.37% absorption 2.1.3 Coarse aggregate Table-2.3 : physical properties of fine aggregate S.N Test for coarse Apparatus Value O aggregates obtained 1. Fineness modulus Sieve 6.73 2. Specific gravity Cylindrical 2.50 container 3. Water absorption - 0.7% 4. Impact value Impact 10% testing machine 2.1.4 Plastic waste Table-2.4 : Physical properties of plastic waste S.No Characteristics Experimental value of plastic waste 1. Specific gravity 1.387 2. Bulk density 75kg/m3 loose (kg/m3) 3. Fines modulus 6.20 4. Water - absorption 3. MIX DESIGN 3.1 Concrete mix proportion The mixes were designated in accordance with IS 10262- 2009 mix design method. Based on the results, the mix proportions M30 was designed. Concrete mix with w/c ratio of 0.40 was prepared. The details of mix proportions for 1m3 of concrete are given in Table below Mix proportions for M30 Grade of Concrete (Kg/m 3) Grade Cement FA CA Water Mix 30 478.95 575.35 1048 191.58 1 1.13 2.26 0.40 4. TESTING OF SPECIMEN 4.1. fresh concrete test Table- 4.1 : Slump flow test Sl Sample Status .No 1. 0% of PW Collapse 2. 5% of PW Collapse 3. 10% of PW Collapse 4. 15% of PW Collapse 4.2. Hardened concrete test 4.2.1. Compressive strength test Table 4.2 : Compressive strength test for 7 days S.No % of plastic Avg. Compressive waste Strength 1. 0 20.44 2. 5 20.08 3. 10 20.00 4. 15 19.90 5. 20 19.38 6. 25 19.02 Table 4.3 : Compressive strength test for 28 days S.No % of plastic Compressive waste Strength 1. 0 34.96 2. 5 34.37 3. 10 34.07 4. 15 33.95 5. 20 33.62 6. 25 33.02 4.2.3. SPLIT TENSILE STRENGTH TEST Table 4.4 : Split tensile strength test for 7 days S.No % of plastic Avg. Split tensile waste strength 1. 0 2.12 2. 5 2.37 3. 10 2.50 4. 15 2.54 5. 20 2.44 6. 25 2.28 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 Table 4.5 : Split tensile strength test for 28 days S.No % of plastic Avg. Split tensile waste Strength 1. 0 4.15 2. 5 4.26 3. 10 4.30 4. 15 4.56 5. 20 4.40 6. 25 4.25 4.2.5. FLEXURAL STRENGTH TEST Table 4.6 : Flexural strength test for 7 days S.No % of plastic Avg. Flexural strength waste 1. 0 2.45 2. 5 2.56 3. 10 2.69 4. 15 2.82 5. 20 2.67 6. 25 2.58 Table 4.7 : Flexural strength test for 28 days S.No % of plastic Avg. Flexural strength waste 1. 0 4.27 2. 5 4.62 3. 10 4.81 4. 15 5.00 5. 20 4.92 6. 25 4.68 Chart-2 : split tensile strength analysis Chart-3 : flexural strength analysis 3. CONCLUSION 1. When the plastic coarse aggregate recycling for natural coarse aggregate with various percentage then we got compressive strength almost decreasing with adding increasing percentage of plastic coarse aggregate. While split tensile strength and flexure strength increasing up to 15% with increasing number of recycling plastic coarse aggregate, and then decreasing. 2. From this experimental study we conclude that adding 25% plastic waste as coarse aggregate in concrete almost equal and suitable for concrete. 3. Mechanical and Durability properties of concrete of the following mix was taken as optimum. © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 REFERENCES 1. Innovative techniques of plastic waste used in concrete mixture Promod S.Patil, J.R.Mali, Ganesh V.Tapkire, H.R.Kumavat. volume- 03special issue:09 NCETCE- June 2014. 2. Recycled plastic aggregate in concrete composition, effect on physical and mechanical properties-F IU colano, B.Liguori, D.Caputo, F.Colargelo.R. 3. Use of plastic waste as aggregate in concrete preparation Nabajyoti. Saikia, Jorge debrito, construction and building material (2012), plastic shrinkage and cracking risk of recycled aggregates concrete-Ahmed Z.Bendimerad, Emmanuel Roziere Ahmed loukili, construction and building material (2016). 4. Experimental study of plastic waste as coarse aggregate for structural concrete T.Subranmani, V.K.Dugal, International journal of application or innovation in engineering and management ( IJAIEM) volume-04, issue 5 may 2015. 5. Waste polyethylene terephthalate as an aggregate in concrete Nabajyoti Saikia, Jorge debris 27 may 2012. © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4