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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 567
UTILISATION OF WASTE PLASTIC IN CONCRETE PAVER BLOCK AS A
PARTIAL REPLACEMENT OF COARSE AGGREGATE
Sweta A.C.1, Vinayak Malagi2, Prashant K.3, Satish G.4
1Assistant Professor, S.G.Balekundri Institute of Technology, Belagavi, Karnataka, India
2, 3, 4Undergraduate Students, S.G.Balekundri Institute of Technology, Belagavi, Karnataka, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Concrete paving blocks are ideal materials on the
footpaths and roads for easy laying, better look and finish.
Plastic bottles was cleaned and shredded into small irregular
shape. Then, it was incorporate with the concrete and the test
was conducted to find out the suitable strength for concrete
that will be applied as paver block. The study was conducted
by using paver mould to investigate the compressive strength
of the M20 grade of concrete with percentage variation of 2.5,
5, and 7.5% of waste plastic replacing coarse aggregate.
Key Words: Concrete, Paver blocks, compressive
strength, concrete, waste plastic.
1. INTRODUCTION
Cement concrete paving blocks are precast solid products
made out of cement concrete. Theproductismadeinvarious
sizes and shapes viz. rectangular,squareandround blocksof
different dimensions with designs for interlocking of
adjacent tiles blocks. The raw materials required for
manufacture of the product are Portland cement and
aggregates which are available locally in every part of the
country. Cement concrete paving blocks find applications in
pavements, footpaths, gardens, passenger waiting sheds,
bus-stops, industry and other public places. The product is
commonly used in urban areas for the above applications.
Hence, the unit may be set up inurbanandsemi-urbanareas,
near the market. A lot of face-lift is being given to roads,
footpaths along the roadside. Concrete paving blocks are
ideal materials on the footpaths for easy laying, better look
and finish.
Paver block paving is versatile, aesthetically attractive,
functional, and cost effective and requires little or no
maintenance if correctly manufactured and lay. Most
concrete block paving constructed in India also has
performed satisfactorily but two main areas of concern are
occasional failure due to excessive surface wear, and
variability in the strength of block. Natural resources are
depleting worldwide at the same time the generated wastes
from the industry and residential area are increasing
substantially. The sustainable development forconstruction
involves the use of nonconventional and innovative
materials, and recycling of waste materials in order to
compensate the lack of natural resources and to find
alternative ways conserving the environment. Plastic waste
used in this work was brought from the surrounding areas.
The dumped waste pollutes the surrounding environment.
As the result it affects both human beings and animals in
direct and indirect ways. Hence it necessary to dispose the
plastic waste properly aspertheregulationsprovided byour
government. The replacement of plastic waste for cement
provides potential environmental as well as economic
benefits.
2 OBJECTIVES:
The present study aims at the performance of waste plastic
in concrete paver blocks for use in pavements and other
application areas. The compressive strength properties for
concrete paver blocks have been studied for various
concrete mixes with varying percentages of material. In this
study on the use of plastic in concrete without any
admixtures and compares the performance with
conventional concrete. This Concrete paver block has M20
mix which is suitable for non-traffic areas like pathways,
public gardens, pedestrian plazas and shopping complex.
3. SCOPE AND BENEFITS
PVC plastic waste is used in this project to reduce the
environmental pollution. Plastic in concretegivesdurability,
resistance to corrosion, good insulation for heat, cold and
sound saving energy,lightweightand economicallyvaluable.
This research is carried outtoinvestigatetheperformanceof
concrete containingPolyethylene Terephthalate(PET)bottle
waste as coarse aggregate. PET bottle waste was chosen
because it is being thrown after single use and cause
environmental problem. This PET concrete then will be
applied as a paver block for pedestrian walk. To reduce the
waste, bottles was shredded and used inconcretemixture as
a coarse aggregate.
4. MATERIALS AND DESIGN:
4.1 Cement: Cement used for the work was ordinary
Portland cement of 53 grade confirming to IS: 12269-1987.
Table1: Physical requirements for cement
Sl. No. Property Result
1. Specific gravity 2.94
2. Normal consistency 29%
3. Initial setting 30mins
4. Final setting 5hours 10mins
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 568
4.2 Fine aggregate: Locally available natural river sand was
used as fine aggregate. The properties of sand conducting
tests as per IS: 2386 (Part- I).
Table2: Physical properties of fine aggregate
Sl. No. Property Result
1. Specific gravity 2.57
2. Fineness modulus 3.23
3. Water absorption 0.6%
4.3 Coarse aggregate: Obtained from the local quarry,
consisting of 20 mm maximum size of aggregates with
specific gravity of 2.7.
4.4 Water: Portable water free from impuritiesandsaltused
for casting and curing the concrete paver blocks as per IS –
456-2000.Water cement ratio of 0.45 is adopted.
4.5 Waste plastic: PET bottles were cleaned and shredded
into small irregular shape. Then, it wasincorporatedwiththe
concrete and the test was conducted to find out the suitable
strength forPETconcrete that willbeappliedforpaverblock.
MIX design:
The experimental program was designed to compare the
compressive strength properties of M20 grade of concrete
with different replacement levels of coarse aggregate with
waste plastic 0%, 2.5%, 5%, and 7.5% of coarse aggregate as
per IS: 10262:2009 for 7 and 28 days of testing.
4. RESULTS AND DISCUSSIONS
To evaluate the compressive strength of paver block, the
Compressive testing machine is used. Compressive strength
is calculated by following formula:
Compressive Strength = Load/cross section area of paver
Table 3: Compressive strength test for 7 days
Case 1: Conventional concrete
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 430 13.71
14.562. 460 14.67
3. 480 15.31
Case 2: 2.5% plastic replacement of coarse aggregate
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 450 14.35
14.882. 460 14.67
3. 490 15.62
Case 3: 5% plastic replacement of coarse aggregate
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 480 15.31
16.052. 500 15.94
3. 530 16.90
Case 4: 7.5 % plastic replacement of coarse aggregate
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 410 13.07
12.962. 430 13.71
3. 380 12.12
Figure 1: Average 7 days compressive strength
Table 4: Compressive strength test for 28 days
Case 1: Conventional Concrete
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 720 22.96
23.702. 760 24.24
3. 750 23.92
Case 2: 2.5% plastic replacement of coarse aggregate
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 710 22.65
24.132. 760 24.24
3. 800 25.51
Case 3: 5% plastic replacement of coarse aggregate
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 780 24.88
24.402. 800 25.51
3. 810 25.83
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 569
Case 4: 7.5 % plastic replacement of coarse aggregate
Sl.No. Load
(kN)
Compressive
strength(N/mm2)
Average Compressive
strength (N/mm2)
1. 720 22.96
23.562. 730 23.28
3. 750 23.92
Figure 2: Average 28 days compressive strength
1. The optimum percentageadditionofplastic wasteis
5% of coarse aggregate.
2. The compressive strength is increasedby2.95%for
28 days strength test when compared with
conventional concrete.
3. The compressive strength is increased by 10.23%
for 7 days strength test when compared with
conventional concrete.
4. Partial addition of plastic waste can improve the
strength properties of concrete paver blocks.
5. Use of plastic can be possible to improve the
properties of concrete which can act as a one of the
plastic reusable method.
REFERENCES
[1] Nivetha C “Production of plastic paver block form the
solid waste” Year (2016) APRN journal of engineering and
applied sciences VOL 11 page no 2
[2] M. Achitra “Recycled plastic and coconut fiber used in
concrete paver block” Year(2018) international journal of
engineering science and computing VOL 8 page no 4
[3] A Panimayam “Utilization of waste plastics as a
replacement of coarse aggregate inpaver” block Year(2017)
international journal of chemtech researchVOL10page no8
[4] Sanjay .K. Sharma “Development of paver block by using
foundry sand based geo polymer concrete” Year (2015)
journal of todays ideas tomorrowstechnologyVOL3pageno
129-144
[5] Ganesh Tapkare “Recycled plastic used in concrete paver
block” Year (2014) international journal of research in
engineering and technology VOL 3 page no 9
[6] R Mahadevi “An experimental investigation on concrete
paver block by using pvc plastic material” Year (2017)
international journal of modern trends in engineering and
research VOL 5 page no 112-117.
[7] Neville, A. M., Properties of concrete,4thedition,Addison
Wesley Longman, London, 1997
[8] Shetty, M. S., Concrete Technology, S. Chand and
company, New Delhi, 2005.
[9] IS: 516-1959, Methods of test for strength of concrete,
Bureau of Indian Standards, New Delhi, 1959.
[10] IS: 1199-1959, Methods of sampling and analysis of
concrete, Bureau of Indian Standards, New Delhi, 1959.
[11] IS: 2386-1963, Methods of test for aggregates of
concrete, part I, III & IV, Bureau of Indian Standards, New
Delhi, 1963.
[12] IS: 383-1970, Specification for coarse and fine
aggregate, Bureau of Indian Standards, New Delhi, 1970.
BIOGRAPHY
Sweta A. Chougule is currently
Assistant professor in the
department of civil engineering at
S. G. Balekundri Institute of
technology, Belagavi, Karnataka.
She is post graduate in
Environmental Engineering from
KLE Dr. M.S. Sheshgiri College of
Engineering, Belagavi.
5. CONCLUSIONS
From the above discussion we can conclude that,

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IRJET - Utilisation of Waste Plastic in Concrete Paver Block as a Partial Replacement of Coarse Aggregate

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 567 UTILISATION OF WASTE PLASTIC IN CONCRETE PAVER BLOCK AS A PARTIAL REPLACEMENT OF COARSE AGGREGATE Sweta A.C.1, Vinayak Malagi2, Prashant K.3, Satish G.4 1Assistant Professor, S.G.Balekundri Institute of Technology, Belagavi, Karnataka, India 2, 3, 4Undergraduate Students, S.G.Balekundri Institute of Technology, Belagavi, Karnataka, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Concrete paving blocks are ideal materials on the footpaths and roads for easy laying, better look and finish. Plastic bottles was cleaned and shredded into small irregular shape. Then, it was incorporate with the concrete and the test was conducted to find out the suitable strength for concrete that will be applied as paver block. The study was conducted by using paver mould to investigate the compressive strength of the M20 grade of concrete with percentage variation of 2.5, 5, and 7.5% of waste plastic replacing coarse aggregate. Key Words: Concrete, Paver blocks, compressive strength, concrete, waste plastic. 1. INTRODUCTION Cement concrete paving blocks are precast solid products made out of cement concrete. Theproductismadeinvarious sizes and shapes viz. rectangular,squareandround blocksof different dimensions with designs for interlocking of adjacent tiles blocks. The raw materials required for manufacture of the product are Portland cement and aggregates which are available locally in every part of the country. Cement concrete paving blocks find applications in pavements, footpaths, gardens, passenger waiting sheds, bus-stops, industry and other public places. The product is commonly used in urban areas for the above applications. Hence, the unit may be set up inurbanandsemi-urbanareas, near the market. A lot of face-lift is being given to roads, footpaths along the roadside. Concrete paving blocks are ideal materials on the footpaths for easy laying, better look and finish. Paver block paving is versatile, aesthetically attractive, functional, and cost effective and requires little or no maintenance if correctly manufactured and lay. Most concrete block paving constructed in India also has performed satisfactorily but two main areas of concern are occasional failure due to excessive surface wear, and variability in the strength of block. Natural resources are depleting worldwide at the same time the generated wastes from the industry and residential area are increasing substantially. The sustainable development forconstruction involves the use of nonconventional and innovative materials, and recycling of waste materials in order to compensate the lack of natural resources and to find alternative ways conserving the environment. Plastic waste used in this work was brought from the surrounding areas. The dumped waste pollutes the surrounding environment. As the result it affects both human beings and animals in direct and indirect ways. Hence it necessary to dispose the plastic waste properly aspertheregulationsprovided byour government. The replacement of plastic waste for cement provides potential environmental as well as economic benefits. 2 OBJECTIVES: The present study aims at the performance of waste plastic in concrete paver blocks for use in pavements and other application areas. The compressive strength properties for concrete paver blocks have been studied for various concrete mixes with varying percentages of material. In this study on the use of plastic in concrete without any admixtures and compares the performance with conventional concrete. This Concrete paver block has M20 mix which is suitable for non-traffic areas like pathways, public gardens, pedestrian plazas and shopping complex. 3. SCOPE AND BENEFITS PVC plastic waste is used in this project to reduce the environmental pollution. Plastic in concretegivesdurability, resistance to corrosion, good insulation for heat, cold and sound saving energy,lightweightand economicallyvaluable. This research is carried outtoinvestigatetheperformanceof concrete containingPolyethylene Terephthalate(PET)bottle waste as coarse aggregate. PET bottle waste was chosen because it is being thrown after single use and cause environmental problem. This PET concrete then will be applied as a paver block for pedestrian walk. To reduce the waste, bottles was shredded and used inconcretemixture as a coarse aggregate. 4. MATERIALS AND DESIGN: 4.1 Cement: Cement used for the work was ordinary Portland cement of 53 grade confirming to IS: 12269-1987. Table1: Physical requirements for cement Sl. No. Property Result 1. Specific gravity 2.94 2. Normal consistency 29% 3. Initial setting 30mins 4. Final setting 5hours 10mins
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 568 4.2 Fine aggregate: Locally available natural river sand was used as fine aggregate. The properties of sand conducting tests as per IS: 2386 (Part- I). Table2: Physical properties of fine aggregate Sl. No. Property Result 1. Specific gravity 2.57 2. Fineness modulus 3.23 3. Water absorption 0.6% 4.3 Coarse aggregate: Obtained from the local quarry, consisting of 20 mm maximum size of aggregates with specific gravity of 2.7. 4.4 Water: Portable water free from impuritiesandsaltused for casting and curing the concrete paver blocks as per IS – 456-2000.Water cement ratio of 0.45 is adopted. 4.5 Waste plastic: PET bottles were cleaned and shredded into small irregular shape. Then, it wasincorporatedwiththe concrete and the test was conducted to find out the suitable strength forPETconcrete that willbeappliedforpaverblock. MIX design: The experimental program was designed to compare the compressive strength properties of M20 grade of concrete with different replacement levels of coarse aggregate with waste plastic 0%, 2.5%, 5%, and 7.5% of coarse aggregate as per IS: 10262:2009 for 7 and 28 days of testing. 4. RESULTS AND DISCUSSIONS To evaluate the compressive strength of paver block, the Compressive testing machine is used. Compressive strength is calculated by following formula: Compressive Strength = Load/cross section area of paver Table 3: Compressive strength test for 7 days Case 1: Conventional concrete Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 430 13.71 14.562. 460 14.67 3. 480 15.31 Case 2: 2.5% plastic replacement of coarse aggregate Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 450 14.35 14.882. 460 14.67 3. 490 15.62 Case 3: 5% plastic replacement of coarse aggregate Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 480 15.31 16.052. 500 15.94 3. 530 16.90 Case 4: 7.5 % plastic replacement of coarse aggregate Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 410 13.07 12.962. 430 13.71 3. 380 12.12 Figure 1: Average 7 days compressive strength Table 4: Compressive strength test for 28 days Case 1: Conventional Concrete Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 720 22.96 23.702. 760 24.24 3. 750 23.92 Case 2: 2.5% plastic replacement of coarse aggregate Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 710 22.65 24.132. 760 24.24 3. 800 25.51 Case 3: 5% plastic replacement of coarse aggregate Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 780 24.88 24.402. 800 25.51 3. 810 25.83
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 569 Case 4: 7.5 % plastic replacement of coarse aggregate Sl.No. Load (kN) Compressive strength(N/mm2) Average Compressive strength (N/mm2) 1. 720 22.96 23.562. 730 23.28 3. 750 23.92 Figure 2: Average 28 days compressive strength 1. The optimum percentageadditionofplastic wasteis 5% of coarse aggregate. 2. The compressive strength is increasedby2.95%for 28 days strength test when compared with conventional concrete. 3. The compressive strength is increased by 10.23% for 7 days strength test when compared with conventional concrete. 4. Partial addition of plastic waste can improve the strength properties of concrete paver blocks. 5. Use of plastic can be possible to improve the properties of concrete which can act as a one of the plastic reusable method. REFERENCES [1] Nivetha C “Production of plastic paver block form the solid waste” Year (2016) APRN journal of engineering and applied sciences VOL 11 page no 2 [2] M. Achitra “Recycled plastic and coconut fiber used in concrete paver block” Year(2018) international journal of engineering science and computing VOL 8 page no 4 [3] A Panimayam “Utilization of waste plastics as a replacement of coarse aggregate inpaver” block Year(2017) international journal of chemtech researchVOL10page no8 [4] Sanjay .K. Sharma “Development of paver block by using foundry sand based geo polymer concrete” Year (2015) journal of todays ideas tomorrowstechnologyVOL3pageno 129-144 [5] Ganesh Tapkare “Recycled plastic used in concrete paver block” Year (2014) international journal of research in engineering and technology VOL 3 page no 9 [6] R Mahadevi “An experimental investigation on concrete paver block by using pvc plastic material” Year (2017) international journal of modern trends in engineering and research VOL 5 page no 112-117. [7] Neville, A. M., Properties of concrete,4thedition,Addison Wesley Longman, London, 1997 [8] Shetty, M. S., Concrete Technology, S. Chand and company, New Delhi, 2005. [9] IS: 516-1959, Methods of test for strength of concrete, Bureau of Indian Standards, New Delhi, 1959. [10] IS: 1199-1959, Methods of sampling and analysis of concrete, Bureau of Indian Standards, New Delhi, 1959. [11] IS: 2386-1963, Methods of test for aggregates of concrete, part I, III & IV, Bureau of Indian Standards, New Delhi, 1963. [12] IS: 383-1970, Specification for coarse and fine aggregate, Bureau of Indian Standards, New Delhi, 1970. BIOGRAPHY Sweta A. Chougule is currently Assistant professor in the department of civil engineering at S. G. Balekundri Institute of technology, Belagavi, Karnataka. She is post graduate in Environmental Engineering from KLE Dr. M.S. Sheshgiri College of Engineering, Belagavi. 5. CONCLUSIONS From the above discussion we can conclude that,