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Design of solar Parabolic Trough Plant for a Village in Rajasthan
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 197 Design of solar parabolic trough plant for a village in Rajasthan Vikrram Singh Meena1, G.D Agrawal2 Abstract-To fulfill the need of electrical energy and also cut down the dependency on state distribution company for power supply, a solar parabolic trough power plant is proposed for village Mansarkheri situated in district Jaipur. Electrical energy demand of the village has been found by surveying the village and also from electricity Distribution Company. Energy requirement is found to be 584.60 MWh/annum and 557.12 MWh/annum according to survey data and bill data respectively for year 2014. Solar parabolic trough power plant is designed to fulfill the energy need of year 2015, 2019 and 2024. Electrical energy demand and capital cost for year 2019 and 2024 has been achieved by linear regression based forecasting. Energy demand for year 2015, 2019 and 2024 have been calculated as 638.25 MWh/annum, 821.27 MWh/annum and 1072.01 MWh/annum respectively. Solar parabolic trough power plant capacity is calculated as 312.61 kW 451.24 kW 641.88 kW for year 2015, 2019 and 2024 respectively. According to these required capacities, the other designed parameters of solar parabolic trough plant are calculated. Key words: Solar parabolic trough plant, Survey, Electrical energy demand 1. INTRODUCTION In Bassi sub division of Jaipur district, Mansarkheri village is situated at (latitude 26˚83’N, longitude 76˚05’E, altitude 351 m. Population of the village is 3662 and total number of households are 513 according to census 2011 data. Need of electricity in the village is both for household purpose and agricultural purpose for which the villagers completely depends on local electricity distribution company. The tariff of the electricity is the major issue for the villagers according to their opinion. Therefore there is need for a economical and sustainable energy source in order to supply desired power demand. Chandel et al. [1] proposed one on-site solar photovoltaic power plant and one off site solar photovoltaic power plant in order to provide required electricity to the garment zone located in Jaipur in Rajasthan state. The internal rate of return (IRR), net present value (NPV) at 10% discount rate, simple pay- back period, discounted pay-back period at 10% discount rate and Levelized cost of energy at 10% discount rate are 11.88%, 119.52 million INR, 7.73 years, 15.53 years and 14.94 Rs. Per kWh for on-site power plant and 15.10%, 249.78 million INR, 6.19 years, 10.14 years and 11.40 Rs. Per kWh for off-site power plant. Agrawal et al. [2]] proposed one on-site solar parabolic trough power plant and one off site solar parabolic trough power plant in order to provide required electricity to the garment zone located in Jaipur in Rajasthan state. The internal rate of return (IRR), net present value (NPV) at 10% discount rate, simple pay- back period, discounted pay-back period at 10% discount rate and Levelized cost of energy at 10% discount rate are 19.21%, 372.77 million INR, 5 years, 7 years 4 months and 9.41 Rs. Per kWh for on-site power plant and 27.85%, 550.55 million INR, 3 years 6 months, 4 years 7 months and 6.89 Rs. Per kWh for off-site power plant. Kobayakawa and Kandpa [3] proposed a methodology in order to maintain balance between financial viability of any rural electrification project and the affordability of the electricity generated by the project by considering tariff as an important parameter. Hrayshat [4] designed an optimal hybrid system involving photovoltaic, diesel generator and battery storage system which is not connected to grid (off grid) for the purpose of providing electricity to a house located in remote area of Jordanian territory. It is observed that when the electricity is generated by using this hybrid system the operating hours of diesel generator system are decreased by 19.3% and in turn it reduced the consumption of diesel by 18.5% as compared to the case when electricity is generated by only diesel generator system. Poullikkas [5] showed his study on the feasibility analytics of a solar parabolic trough based solar thermal technology installation for the purpose of generation of electricity in the selected location of Mediterranean region. He concluded his study that solar parabolic trough power plants are economical as well as profitable in certain conditions. Muneeret al. [6] suggested that future energy security can be confirmed by using electricity generated by solar photovoltaic facilities. Six important cities of India i.e. Mumbai, Delhi, Chennai, Kolkata, Trivandrum and Jodhpur are selected in order to exercise modular approach on these for fulfillment of energy demand of those cities in 2025. Ishan and Pallav [7] evaluated the solar power generation based on concentrating technology (CSP), technically as well as financially in India. They concluded that CSP based power generation facilities are financial feasible for selected part of India like north-western part especially Rajasthan and Gujarat states. Celik [8] evaluated a small scale hybrid type of energy generation facility which involved photovoltaic system and wind energy system, techno-economically. They found that hybrid combination of photovoltaic Centre for Energy and Environment, Malaviya National Institute of Technology, Jaipur 302017, India ---------------------------------------------------------------------***--------------------------------------------------------------------
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 198 system and wind system giving better performance results as compared with single system generation facility either of photovoltaic or wind system. 2. ENERGY DEMAND ESTIMATION Electrical energy demand of the village for year 2014 is found by surveying the village by a quessionaire template and also from bill data provided by electricity Distribution Company. Consolidated electrical energy consumption data both from survey and bill are tabulated in table-1. Table-1: Consolidated electricity consumption data of Mansarkheri village for year 2014 S.No. Particulars Bill data Survey data 1 Energy consumption of village in MWh/annum 584.60 557.12 2 Energy consumption of family in kWh/annum 1139.58 1086 3 Per capita Energy consumption in kWh/annum 159.64 152.13 4 Energy consumption of village in MWh/month 48.72 46.43 5 Energy consumption of family in kWh/month 94.97 90.50 6 Per capita Energy consumption in kWh/month 13.30 12.68 7 Average power in Kw/month 228.81 218.06 3. Population and Energy Consumption Forecasting Total electrical energy consumption can be found by multiplying per capita energy consumption with population of the village. Therefore per capita electrical energy consumption and population are forecasted to obtain per capita energy consumption and population in year 2015, 2019 and 2024. Population forecasting and per capita energy consumption forecasting are tabulated in table-2 and table-3 respectively. Table-4 is showing the bi-monthly electricity consumption data of village Mansarkheri from year 2010 to 2024. Table-4: Power requirements in kW of village Mansarkheri for 2010-2024 Year Feb Apr Jun Aug Oct Dec 2010 139.10 158.43 181.64 219.56 128.98 186.09 2011 181.38 176.99 146.25 180.71 184.39 152.23 2012 151.78 134.33 216.79 222.44 288.24 258.11 2013 212.60 244.40 258.38 226.29 224.39 186.18 2014 239.98 144.13 259.87 192.03 261.53 237.71 2015 256.64 183.80 295.30 205.11 312.61 246.32 2019 360.99 200.68 412.34 199.36 451.24 307.30 2024 504.33 222.78 574.86 189.79 641.88 390.33 4. SOLAR PARABOLIC TROUGH PLANT COMPONENTS 4.1 Receiver tube Receiver tube is the basic component of the solar parabolic trough power plant. The schematic diagram of receiver tube is shown in Figure-1 and the specifications of the receiver tube are tabulated in Table-5. Table -5: Receiver tube specifications S. No. Parameters Value 1 Receiver type SCHOOT PTR™80 2 Absorber tube diameter 80 mm 3 Glass envelope diameter 125 mm 4 Receiver length 4.72 m Figure -1: Receiver tube of solar collector 4.2 Solar collector elements (SCE) 1 SCE = 3 Receiver tubes + 1 Reflector mirror [2] Dimensions of solar collector element are tabulated in Table-6 and geometry of the solar collector element is shown in Figure-2. Table -4.2: Solar collector element specifications S. No. Parameters Value 1 Solar collector element length ( m) 14 2 Solar collector element width ( m) 6 3 Solar collector element aperture area ( m2 ) 82 4 Mirror area to aperture area ratio 1.12 5 Focal length ( m) 1.71 6 Rim angle ( degree) 82.5 7 Geometric concentration 75/ 1 Figure-2: Geometry of solar collector element
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 199 Table-2: Population forecasting [9] Year 1951 1961 1971 1981 1991 2001 2011 2015 2019 2024 Population 891 985 1233 1525 2177 2834 3662 3474 3659 3891 Table-3: Per capita energy consumption in kWh of village Mansarkheri Year Feb Apr Jun Aug Oct Dec Annual per capita (kWh) Population Annual Consumption(MWh) 2010 17.72 20.86 23.92 29.38 16.98 24.50 133.37 3243 432.48 2011 22.78 22.98 18.99 23.85 23.94 19.76 132.29 3289 435.10 2012 18.79 17.20 27.75 28.94 36.90 33.04 162.64 3335 542.44 2013 25.97 30.86 32.63 29.04 28.33 23.51 170.34 3382 576.01 2014 28.91 17.95 32.37 24.31 32.58 29.61 165.74 3428 568.14 2015 30.51 22.59 36.29 25.62 38.42 30.27 183.71 3474 638.25 2019 40.74 23.42 48.12 23.64 52.66 35.86 224.44 3659 821.27 2024 53.54 24.45 63.09 21.17 70.45 42.84 275.54 3891 1072.01 Figure-3: Solar collector assembly Figure-4: Solar collector assembly loop Figure-5: Schematic diagram of solar parabolic trough power plant
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 200 4.3 Solar collector assembly (SCA) 1SCA = 8 SCE +1 Drive Pylon + 6 Intermediate Pylon + 2 Shared/End Pylon [2]. The specifications of solar collector assembly are shown in Table-7 and the schematic diagram of solar collector assembly is shown in Figure-3. Table-7: Solar collector assembly specifications S. No. Parameters Value 1 Solar collector assembly length 115 m 2 Net aperture area 656 m2 3 Total mirror area 750 m2 4.4 Solar collector assembly loop 1 Solar collector assembly loop = 4 Solar collector assembly [2] Aperture area of one loop = 4 x Aperture area of one Solar collector assembly Aperture area of one loop = 4 x 656 = 2624 m2 Number of loop required = solar collector area area of one loop Number of solar collector assemblies required = 4 ×Number of loop required Number of solar collector elements required = Number of solar collector assemblies required X Number of loop required Number of Receiver tubes required = Number of solar collector elements required X Number of loop required The schematic diagram of solar collector assembly loop is shown in Figure-4. The technical specifications of selected turbine, steam generator, pre-heater, re-heater are tabulated in table-8, table-9 and table-10 respectively. Table-8: Siemens SST-050 Turbine specifications S.No. Particulars SST-050 1 Power output 750 kW 2 Inlet pressure Up to 101 bar(a)/1,465 psi 3 Inlet temperature Up to 500 °C/930 °F 4 Speed Acc. to driven machine 5 Exhaust pressure Back pressure up to 11 bar(a)/160 psi Table-9: Technical specifications of the steam generator and preheater S. No. Parameters Values 1 Type of the steam generator Tube-in-shall 2 Temperature of the HTF at inlet of steam generator, ˚C 390 3 Temperature of the HTF at outlet of steam preheater, ˚C 281 4 Steam pressure at desired output, bar (abs) 103 5 Steam temperature at steam generator outlet, ˚C 375 6 Water temperature at preheater inlet, ˚C 105 7 Flow of steam at desired output, kg/sec 10 Table-10: Technical specifications of Re-heater S. No. Parameters Values 1 Type of the re-heater Tube-in-shall 2 Temperature of the HTF at inlet of re-heater, ˚C 390 3 Temperature of the HTF at outlet of re-heater, ˚C 240 4 Steam pressure at desired output, bar (abs) 18.5 5 Steam temperature at re-heater outlet, ˚C 371 6 Steam temperature at re-heater inlet, ˚C 220 7 Flow of steam at desired output, kg/sec 10 5. SOLAR PARABOLIC TROUGH PLANT DESIGN FOR YEAR 2015 In this section solar photovoltaic power plant is designed for village Mansarkheri with the considerations of 2015 year energy requirement. 5.1 Rating of SPT power plant Solar parabolic trough power plant is designed in the accordance of the maximum demand occurring at load side. The peak power demand at load side must be taken in to consideration for estimating the rating of solar parabolic trough power plant. The maximum demand of the village is 312.61 kW. Therefore Rating of SPT power plant = 312.61 kW Solar collector area of a solar parabolic trough plant is the function of required output power i.e. rating of the SPT power plant and the solar irradiance of the site selected. Solar collector area= Required output power Solar intensity × Overall efficiency of plant 5.2 Solar collector area
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 201 Required output power = 312.61 kW Solar intensity at Jaipur (Rajasthan) = 617 W/m2 Overall efficiency of plant = 21.15% Solar collector area = 312.61×1000 617 ×0.2115 = 2395.56 m2 ~ 3000 m2 5.3 Solar field elements Number of loop required = solar collector area area of one loop Area of one loop = 2624 m2 Number of loop required = 3000 2624 = 1.14 ~ 2 loops Number of solar collector assemblies required = 8 × 2 = 16 SCA Number of solar collector elements required = 16 X 8 =128 SCE Number of Receiver tubes required = 128 X 3= 384 Receiver tubes 5.4 Land requirement Length of one SCA = 115 m Length of one SCA loop = 2 x Length of one SCA = 2 x 115 =230 m Length of the field = Length of one SCA loop = 230 m Width of one SCA = 6 m Width of one SCA loop = (2 x Width of one SCA) + Separation between two SCAs Separation between two SCAs = 12 m Width of one SCA loop = (2 x 6) + 12 = 24 m Width of the field = (4 x Width of one SCA) + (3 x Separation between two SCAs) Width of the field = (4 x 6) + (3 x 12) = 60 m Total area required = Length of the field x Width of the field Total area required = 230 x 60 = 13800 m2 = 3.41 Acre 6. SOLAR PARABOLIC TROUGH PLANT DESIGN FOR YEAR 2019 AND 2024 In this section solar parabolic trough power plant is designed for village Mansarkheri with the considerations of 2019 and 2024 year energy requirements. All the design parameters are calculated and has been tabulated in table-11. Table-11: Design parameters of SPV plants for year 2019 and 2024 Design parameters SPT 2019 SPT 2024 Rating of SPT plant (kW ) 451.24 641.88 Solar collector area (m2) 3460 4920 Number of loops 2 2 Number of solar collector assemblies 16 16 Number of solar collector elements 128 128 Number of receiver tubes 384 384 Land required (Acre) 3.41 3.41 7. PROJECT COST Project cost of SPT power plants have been calculated according to the capital cost of the SPT plant in respective year. Capital cost from 2012 to 2015 are taken from order of central electricity regulatory commission and tabulated in Table-12. [10], [11], [12], [13], [14], [15], [16], [17], [18]. Capital cost pf SPT plant for year 2019 and 2024 has been obtained by forecasting which are 1101.50 Rs.lakh/MW and 1012.03 Rs.lakh/MW for year 2019 and 2024 respectively. According to these capital costs, project cost of spv plant for year 2015,2019 and 2024 have been calculated and tabulated in table-13. Table-12: Capital Cost for SPT Power plant in Rs. Lakh/MW for years 2012-2015 S.No. Particulars/Years 2012 2013 2014 2015 1 Collector 572.00 528.00 528.00 528.00 2 Storage 234.00 216.00 216.00 216.00 3 Contingencies 156.00 144.00 144.00 144.00 4 Electricity generation 130.00 120.00 120.00 120.00 5 Consultancy 78.00 72.00 72.00 72.00 6 Balance of plant 52.00 48.00 48.00 48.00 7 Heat exchangers 39.00 36.00 36.00 36.00 8 Structures 20.06 20.50 20.88 21.25 9 Land 10.03 10.25 10.44 10.63 10 Total capital cost 1291.09 1194.75 1195.31 1195.88
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 202 Table-13: Project cost of SPT plants in Rs. Lakh/MW S.No. Particulars/Years SPT2015 SPT 2019 SPT 2024 1 Collector cost 165.06 218.40 283.31 2 Storage cost 67.52 89.35 115.90 3 Contingencies cost 45.02 59.56 77.27 4 Electricity generation cost 37.51 49.64 64.39 5 Consultancy cost 22.51 29.78 38.63 6 Balance of plant cost 15.01 19.85 25.76 7 Heat exchangers cost 11.25 14.89 19.32 8 Structures cost 6.64 10.38 16.69 9 Land cost 3.32 5.19 8.34 10 Capital cost 373.84 497.04 649.60 11 Capital cost with 30% capital subsidy 261.69 347.93 454.72 8. CONCLUSION In this study Electrical energy required by the village Mansarkheri is estimated for year 2015, 2019 and 2024 and solar parabolic trough power plant is proposed and design parameters are calculated accordingly. Following conclusions can be drawn from the study. (i).Total electrical energy demand of village Mansarkheri is found to be 638.25 MWh/annum, 821.27 MWh/annum and 1072.01 MWh/annum for year 2015, 2019 and 2024 respectively. (ii).According to this electrical energy demand solar parabolic trough power plant of capacity 312.61 kW 451.24 kW 641.88 kW are proposed and designed for year 2015, 2019 and 2024 respectively. (iii).For Solar parabolic trough plant 2015, 3000 m2 of solar collector area, 2 loops, 16 solar collector assemblies,128 solar collector elements, 384 receiver tubes and 3.41 acre area required. (iv).For Solar parabolic trough plant 2019, 3460 m2 of solar collector area, 2 loops, 16 solar collector assemblies,128 solar collector elements, 384 receiver tubes and 3.41 acre area required. (v).For Solar parabolic trough plant 2024, 4920 m2 of solar collector area, 2 loops, 16 solar collector assemblies,128 solar collector elements, 384 receiver tubes and 3.41 acre area required. (vi).Capital cost solar parabolic trough power plants are found to be 1195.88 Rs.lakh/MW, 1101.50 Rs.lakh/MW and 1012.03 Rs.lakh/MW for year 2015, 2019 and 2024 respectively. (vii).According to these capital costs, the project cost of the solar parabolic trough plants are calculated which are 373.84 Rs.lakh, 497.04 Rs.lakh and 649.60 Rs.lakh for year 2015, 2019 and 2024 respectively. REFERENCES [1]M. Chandel, G.D.Agrawal, S.Mathur and A.Mathur, Techno-economic analysis of solar photovoltaic power plant for garment zone of Jaipur city, Case Studies in Thermal Engineering 2 (2014) 1–7. [2]M. Chandel and G.D.Agrawal, Techno-economic analysis of solar parabolic trough type energy system for garment zone of Jaipur city, Renewable and Sustainable Energy Reviews 17(2013)104–109. [3]T.Kobayakawa and T.C.Kandpa, A techno-economic optimization of decentralized renewable energy systems: Trade-off between financial viability and affordability— A case study of rural India, Energy for Sustainable Development 23 (2014) 92–98. [4]E.S. Hrayshat, Techno-economic analysis of autonomous hybrid photovoltaic-diesel-battery system, Energy for Sustainable Development 13 (2009) 143–150. [5] A. Poullikkas, Economic analysis of power generation from parabolic trough solar thermal plants for the Mediterranean region—A case study for the island of Cyprus, Renewable and Sustainable Energy Reviews 13 (2009) 2474–2484. [6] T. Muneer, M. Asif and S. Munawwar, Sustainable production of solar electricity with particular reference to the Indian economy, Renewable and Sustainable Energy Reviews 9 (2005) 444–473 [7] I. Purohit and P. Purohit, Techno-economic evaluation of concentrating solar power generation in India, Energy Policy 38 (2010) 3015–3029 [8] A.N. Celik., Optimization and techno-economic analysis of autonomous photovoltaic–wind hybrid energy systems in comparison to single photovoltaic and wind systems, Energy Conversion and Management, 43 (2002) 2453–2468 [9] Population census data of village Mansarkheri website, http://censusindia.gov.in/, accessed on March 2015. [10] Solar Capital Cost Norm, Central Electricity Regulatory Commission, New Delhi, Petition No. SM/354/2013 (Suo-Motu). [11]Terms and Conditions for Tariff determination from Renewable Energy Sources Regulations, Central Electricity Regulatory Commission, New Delhi, No.: L- 1/94/CERC/2011.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 203 [12]Solar Capital Cost Norm, Central Electricity Regulatory Commission, New Delhi, Petition No. SM/353/2013 (Suo-Motu). [13]Solar Capital Cost Norm, Central Electricity Regulatory Commission, New Delhi, Petition No. SM/004/2015 (Suo-Motu). [14]Solar Capital Cost Norm, Central Electricity Regulatory Commission, New Delhi, Petition No. SM/005/2015 (Suo-Motu). [15]Solar Capital Cost Norm, Central Electricity Regulatory Commission, New Delhi, Petition No. 243/SM/2012(Suo-Motu) [16] Solar Capital Cost Norm, Central Electricity Regulatory Commission, New Delhi, Petition No. SM/354/2013 (Suo-Motu). [17] CERC revises capital cost of solar photovoltaic power plant, website, http://re-solve.in/, accessed on Jan 2015. [18] S.A. Maiyya and P. Poondla, Indian Institute of Technology Madras, CSP White Paper, for Energy Alternatives India, 2015. BIOGRAPHIES Vikrram Singh Meena M.Tech- Renewable Energy Malaviya National Institute Of Technology, Jaipur, India B.Tech- Electrical Engineering Jamia Millia Islamia, New Delhi, India Dr. G. D. Agrawal Associate Professor Dept. of Mechanical Engineering, Malaviya National Institute Of Technology, Jaipur, India Ph.D.-Energy Recovery From MSW M.Tech.-Thermal Engineering B.E.-Mechanical Engineering
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