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 High-Tech
Printed Circuit Boards Overview

 DELIVERING QUALITY SINCE 1952.
America's Oldest,
A History of Innovation


Privately held company, established in 1952.



Estimated 2013: Sales: US$40 Million



100+ Employees Worldwide
(70 – North America, 30 – Asia, 3 – Europe)



Design and manufacture customized, built-to-print,
performance-critical products for all sectors of the
electronics industry.



Leading provider of printed circuit boards, membrane switches, graphic
overlays, silicone rubber products, electronic heaters, fans, motors and
custom battery packs.



Integrated supply chain management solutions to handle the complexity of
today’s global marketplace while making sure that every order is being
manufactured at the “right” factory.
2
Global Operations

Significant Investment in People and
Facilities across the globe.
3
Our Customers - The Top Global
OEM’s In Growth Industries

4
Industry Breakdown

5
Technology Road Map

6
Focus on the Right Market



Key Markets to go after:
– Industrial
• Avionics
• Aerospace
• Automation
– Telecommunications
– Information Technologies
– Military
• Communications
• Antenna
• Satellite
• Ordinance
• Aerospace
– Medical
– Transportation
7
Quickturn PCB Capabilities



















Up to 18 Layers
Laminate – FR-4 (All Tg & Td Ranges), CEM-1, Teflon, Ceramic, Polyimide
Finished Thickness Up to .300”
Minimum Dielectric Spacing = .003”
Green, Blue, Red, Black, Clear and White Solder Masks and Legend Inks
Immersion Gold, Gold Fingers, Full Body Gold, Bondable Gold
Immersion Silver, Immersion Tin, Lead Free HAL, OSP, ENEPIG
Minimum Lines & Spaces =.003”
Blind & Buried Vias
Maximum Panel Size = 24” x 36”
Minimum Finished Hole Size = .005” +/- .003”
Maximum Hole Aspect Ratio = 15:1
Maximum Copper Weight = 6 oz. (UL Approved)
Laser Direct Imaging and Laser Drilling
Controlled Impedance +/- 10%
Carbon Ink
8
Clear Focus in Manufacturing



Focusing on Technology:
–
–
–
–

2.7 Mil Signals
26:1 Via Aspect Ratio
Impedance down to 5%
Micro via Laser & Stacked Drill and
rout
– Thermal Solutions & Cavities
– Oversize Boards and Backplanes



Backplanes & Back panels
–
–
–
–
–

Up to 24 x 34 panels
Up to .400” thickness
Hi Performance dielectrics
24 Hour Quickturn are available
All surface finishes are available

9
To Be Successful
You Need the Right Tools


Laser Direct Imaging:
– Orbotech LDI System
– 60 Scans per hour w/ 1 Mil signal
resolution
– 5 Colight Exposure Units
– 3 Collimated Exposure Units



Develop Etch & Strip:
–
–
–
–
–

HMS Hollmuller DES
Steady State processing
Accelerated Cycles
Increased thru-put
Enhanced yields
10
Continued Investment



Autoclave Vacuum Lamination:
– Vacuum Press International
– Allows for oversized
panels/backplanes
– Improves adhesion
– Improves tolerance
– Reduces Cycle Time

11
Capital Investment



Excellon Dual Laser
–
–
–
–
–

Microvias
3k holes/minute
Stacked Vias
Laser Trim
Laser Route

12
Capital Investment



Drill Optimize & Register:
–
–
–
–
–

Multiline System
Real Time x-Ray
Sub lam registration
Optimize scale factors
Enhanced yields

13
PCB Services


Delivery
STANDARD LEAD TIME - 20 Working Days
Technology

1 Day

2 Day

3 Day

5 Day

7 Day

10 Day

1 - 4 Layers

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

6 - 10 Layers
> 10 Layers

Both Prototype and Production Quantities
14
HDI – High Density Interconnect PCB



HDI is a PCB with a higher wiring density per area, finer lines and space, smaller vias and pads than
conventional PCB’s.



HDI Boards contain blind and/or buried vias and often contain microvias of .006 or less in diameter.



To produce HDI boards, laser direct imaging and laser drilling equipment is a must along with
investment in other high tech equipment to ensure high quality production.

HDI Production Capabilities










Laser Microvias
Blind and Buried Via’s
Sequential Lamination
Via-In-Pad Technology
2/2 lines and spacing
Copper filled stacked microvia’s
Up to 18 Layers
Down to 2 mil dielectrics
Tight Impedance Control
15
Value Added Capabilities









Castellated Edges
Counter Sinks/Counter Bores
– Plated/Non-Plated
Standoff’s, Spacers & Pem Nuts Installed
Connectors (Soldered/Press Fit)
Aluminum Clad Boards
Silver Thru Hole Volume Production








FR-4 Custom Board Spacers
Ultra Clean Ionic Cleanliness
Eyelets
Peelable Solder Mask
Edge Plating
MIL-55110 & 31032
Back Planes
 Hole Tolerance +/- .002”

16
Material Used in Fabrication

ISOLA

ITEQ

ROGERS TACNOIC

NANYA

NELCO

AD

370HR

IT-140

3003
TMM6

RF-35

NP140

N4000-13

527
CLTE

FR406

IT-156

4003

TLT

N400013EP

870
CUCLAD

FR408

4350

TLX

N400013SI

933
DICLAD

FR408H
R

5870

TLY

N4000-6

25FR
GX

GETEK

5880

TSM30

25N GY

IS410

6002

35N LX

IS415

6010

Arlon
522

85N

ULTRALAM

IT-180A

TMM10
17
Industry’s Leading Online Tools


Sign up today and try InstantPCBQuote™, the most
flexible and user friendly internet quoting and ordering tool
in the PCB industry.

Try it Now!
www.epectec.com/instantpcbquote/
18
PCB Design and Layout
Our Capabilities Encompass The Full Design Flow From Start To
Finish Including:













Micro BGA / Micro Via / Blind and Buried Vias
Rules Driven Designs
Schematic Capture
Library Development
Database Construction and Verification
Signal Integrity/Design Verification
EMI Checking
Full Document Package Creation
Electrical Engineering Expertise

We are fully licensed and utilize industry leading tools, including Cadence Allegro, Mentor Expedition,
Mentor's PADS, Altium, Valor for DFM Analysis.
19
World Class Quality Assurance &
Engineering


US Based QA Capabilities Include:
– Full Cross Section/Microsection Reporting and Ionic
–
–
–

–

Testing Equipment
X-Ray Fisherscope for all Metal Thickness & Purity
Measurement on every lot.
Scienscope DMP-1000 stereo zoom microscope with
digital picture capability up to 100x
Vision Engineering Mantis Elite for 10X full range
visual inspection.
World Class Electronics Test Lab


Epec’s superior on-time delivery rates are the
result of our significant, dedicated engineering
resources and processes.
– Perform all DRC, DFM, Graphic Art and Engineering reviews
at our Engineering Center outside of Boston, MA
– Documentation of all manufacturing and detailed planning
processes, for all special requirements,
– Consistent documentation and tooling at all manufacturing
locations to ensure seamless prototype through production
manufacturing.

20
The Epec Value Added Operation
The Broker
Customer
Delivery in
5-8 weeks

Send order
to the
factory
broker
works with

Receive
Customer
Order

80% On-Time
80% Quality

The Epec Operation

Receive
Customer
Order

Production
Planning
matches
order with
our optimal
domestic or
Asian
facility

Complete
Epec Eng
Analysis,
work with
customer
to resolve
all
technical
and build
issues.

Continual
Epec US &
process and
Asian
on-site
Operations
technical
groups
improvement
Manufacturing
manages
program, to order status,
Begins
optimize
on-site; daily
delivery and WIP analysis
quality
through ERP
performance
System

On-site QA
Inspection
at factory
by Epec
employees.

Product
arrives at
Epec, is reinspected,
final QA is
completed
before
shipping to
customer.

Customer
Delivery in
as little as 1
day.
98%
On-Time

99.5%
Quality
21
Our Products

Battery Packs

Flex & Rigid-Flex PCB’s

User Interfaces

Fans & Motors

Cable Assemblies

Printed Circuit Boards

22
Inventory Management


Customer requirements are always unique and customized, therefore
our inventory management system must accommodate for this type of
environment.



We Offer:
– Kanban
– Consignment
– JIT Programs
– Blanket Orders
– Customer Fulfillment
– Bonded Warehousing
– Kitting
– Safety Stock
– Other flexible solutions
23
The Difference is Quality and Delivery
1.

Quicker Delivery - Epec's technology infrastructure and people, including the
Asian and US based operations and engineering teams, enable jobs to get started the
same day the order data is electronically received by our factory.

2.

Accurate Information - Epec's on-site personnel provide accurate daily Work
In Process reports so customers can receive immediate order status information, along
with in person verification of all daily reports by Epec staff.

3.

Better Quality - Epec ensures higher levels of quality through three key additional
processes. On-site QA inspectors at each facility provide an additional audit before it
leaves Asia, Epec maintains dual UL approval at each facility with quarterly audits, and
perform QA audits at our headquarters in Boston, MA.

4.

Flexibility - Each of our manufacturing facilities have been selected for their
best-in-class niche product and delivery solutions, ensuring our optimal facility is
building every order.

24


If you require additional information please contact us with any
questions or requests.
North American Headquarters
174 Duchaine Blvd.
New Bedford, MA 02745
Tel: (508) 995-5171
Fax: (508) 998-8694

Contact Us By Email:
Sales
Quotes
Engineering

sales@epectec.com
quoting@epectec.com
engineering@epectec.com

Visit Our Website For More Information
www.epectec.com

Stay Connected with Epec Engineered Technologies
Join our Social Community and keep in touch with all our latest technology investments, current news, upcoming
events, and promotions. Visit our Social Media Websites for more information.

25

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High-Tech Printed Circuit Boards Overview

  • 1.  High-Tech Printed Circuit Boards Overview  DELIVERING QUALITY SINCE 1952.
  • 2. America's Oldest, A History of Innovation  Privately held company, established in 1952.  Estimated 2013: Sales: US$40 Million  100+ Employees Worldwide (70 – North America, 30 – Asia, 3 – Europe)  Design and manufacture customized, built-to-print, performance-critical products for all sectors of the electronics industry.  Leading provider of printed circuit boards, membrane switches, graphic overlays, silicone rubber products, electronic heaters, fans, motors and custom battery packs.  Integrated supply chain management solutions to handle the complexity of today’s global marketplace while making sure that every order is being manufactured at the “right” factory. 2
  • 3. Global Operations Significant Investment in People and Facilities across the globe. 3
  • 4. Our Customers - The Top Global OEM’s In Growth Industries 4
  • 7. Focus on the Right Market  Key Markets to go after: – Industrial • Avionics • Aerospace • Automation – Telecommunications – Information Technologies – Military • Communications • Antenna • Satellite • Ordinance • Aerospace – Medical – Transportation 7
  • 8. Quickturn PCB Capabilities                 Up to 18 Layers Laminate – FR-4 (All Tg & Td Ranges), CEM-1, Teflon, Ceramic, Polyimide Finished Thickness Up to .300” Minimum Dielectric Spacing = .003” Green, Blue, Red, Black, Clear and White Solder Masks and Legend Inks Immersion Gold, Gold Fingers, Full Body Gold, Bondable Gold Immersion Silver, Immersion Tin, Lead Free HAL, OSP, ENEPIG Minimum Lines & Spaces =.003” Blind & Buried Vias Maximum Panel Size = 24” x 36” Minimum Finished Hole Size = .005” +/- .003” Maximum Hole Aspect Ratio = 15:1 Maximum Copper Weight = 6 oz. (UL Approved) Laser Direct Imaging and Laser Drilling Controlled Impedance +/- 10% Carbon Ink 8
  • 9. Clear Focus in Manufacturing  Focusing on Technology: – – – – 2.7 Mil Signals 26:1 Via Aspect Ratio Impedance down to 5% Micro via Laser & Stacked Drill and rout – Thermal Solutions & Cavities – Oversize Boards and Backplanes  Backplanes & Back panels – – – – – Up to 24 x 34 panels Up to .400” thickness Hi Performance dielectrics 24 Hour Quickturn are available All surface finishes are available 9
  • 10. To Be Successful You Need the Right Tools  Laser Direct Imaging: – Orbotech LDI System – 60 Scans per hour w/ 1 Mil signal resolution – 5 Colight Exposure Units – 3 Collimated Exposure Units  Develop Etch & Strip: – – – – – HMS Hollmuller DES Steady State processing Accelerated Cycles Increased thru-put Enhanced yields 10
  • 11. Continued Investment  Autoclave Vacuum Lamination: – Vacuum Press International – Allows for oversized panels/backplanes – Improves adhesion – Improves tolerance – Reduces Cycle Time 11
  • 12. Capital Investment  Excellon Dual Laser – – – – – Microvias 3k holes/minute Stacked Vias Laser Trim Laser Route 12
  • 13. Capital Investment  Drill Optimize & Register: – – – – – Multiline System Real Time x-Ray Sub lam registration Optimize scale factors Enhanced yields 13
  • 14. PCB Services  Delivery STANDARD LEAD TIME - 20 Working Days Technology 1 Day 2 Day 3 Day 5 Day 7 Day 10 Day 1 - 4 Layers x x x x x x x x x x x x x x x 6 - 10 Layers > 10 Layers Both Prototype and Production Quantities 14
  • 15. HDI – High Density Interconnect PCB  HDI is a PCB with a higher wiring density per area, finer lines and space, smaller vias and pads than conventional PCB’s.  HDI Boards contain blind and/or buried vias and often contain microvias of .006 or less in diameter.  To produce HDI boards, laser direct imaging and laser drilling equipment is a must along with investment in other high tech equipment to ensure high quality production. HDI Production Capabilities          Laser Microvias Blind and Buried Via’s Sequential Lamination Via-In-Pad Technology 2/2 lines and spacing Copper filled stacked microvia’s Up to 18 Layers Down to 2 mil dielectrics Tight Impedance Control 15
  • 16. Value Added Capabilities       Castellated Edges Counter Sinks/Counter Bores – Plated/Non-Plated Standoff’s, Spacers & Pem Nuts Installed Connectors (Soldered/Press Fit) Aluminum Clad Boards Silver Thru Hole Volume Production        FR-4 Custom Board Spacers Ultra Clean Ionic Cleanliness Eyelets Peelable Solder Mask Edge Plating MIL-55110 & 31032 Back Planes  Hole Tolerance +/- .002” 16
  • 17. Material Used in Fabrication ISOLA ITEQ ROGERS TACNOIC NANYA NELCO AD 370HR IT-140 3003 TMM6 RF-35 NP140 N4000-13 527 CLTE FR406 IT-156 4003 TLT N400013EP 870 CUCLAD FR408 4350 TLX N400013SI 933 DICLAD FR408H R 5870 TLY N4000-6 25FR GX GETEK 5880 TSM30 25N GY IS410 6002 35N LX IS415 6010 Arlon 522 85N ULTRALAM IT-180A TMM10 17
  • 18. Industry’s Leading Online Tools  Sign up today and try InstantPCBQuote™, the most flexible and user friendly internet quoting and ordering tool in the PCB industry. Try it Now! www.epectec.com/instantpcbquote/ 18
  • 19. PCB Design and Layout Our Capabilities Encompass The Full Design Flow From Start To Finish Including:           Micro BGA / Micro Via / Blind and Buried Vias Rules Driven Designs Schematic Capture Library Development Database Construction and Verification Signal Integrity/Design Verification EMI Checking Full Document Package Creation Electrical Engineering Expertise We are fully licensed and utilize industry leading tools, including Cadence Allegro, Mentor Expedition, Mentor's PADS, Altium, Valor for DFM Analysis. 19
  • 20. World Class Quality Assurance & Engineering  US Based QA Capabilities Include: – Full Cross Section/Microsection Reporting and Ionic – – – – Testing Equipment X-Ray Fisherscope for all Metal Thickness & Purity Measurement on every lot. Scienscope DMP-1000 stereo zoom microscope with digital picture capability up to 100x Vision Engineering Mantis Elite for 10X full range visual inspection. World Class Electronics Test Lab  Epec’s superior on-time delivery rates are the result of our significant, dedicated engineering resources and processes. – Perform all DRC, DFM, Graphic Art and Engineering reviews at our Engineering Center outside of Boston, MA – Documentation of all manufacturing and detailed planning processes, for all special requirements, – Consistent documentation and tooling at all manufacturing locations to ensure seamless prototype through production manufacturing. 20
  • 21. The Epec Value Added Operation The Broker Customer Delivery in 5-8 weeks Send order to the factory broker works with Receive Customer Order 80% On-Time 80% Quality The Epec Operation Receive Customer Order Production Planning matches order with our optimal domestic or Asian facility Complete Epec Eng Analysis, work with customer to resolve all technical and build issues. Continual Epec US & process and Asian on-site Operations technical groups improvement Manufacturing manages program, to order status, Begins optimize on-site; daily delivery and WIP analysis quality through ERP performance System On-site QA Inspection at factory by Epec employees. Product arrives at Epec, is reinspected, final QA is completed before shipping to customer. Customer Delivery in as little as 1 day. 98% On-Time 99.5% Quality 21
  • 22. Our Products Battery Packs Flex & Rigid-Flex PCB’s User Interfaces Fans & Motors Cable Assemblies Printed Circuit Boards 22
  • 23. Inventory Management  Customer requirements are always unique and customized, therefore our inventory management system must accommodate for this type of environment.  We Offer: – Kanban – Consignment – JIT Programs – Blanket Orders – Customer Fulfillment – Bonded Warehousing – Kitting – Safety Stock – Other flexible solutions 23
  • 24. The Difference is Quality and Delivery 1. Quicker Delivery - Epec's technology infrastructure and people, including the Asian and US based operations and engineering teams, enable jobs to get started the same day the order data is electronically received by our factory. 2. Accurate Information - Epec's on-site personnel provide accurate daily Work In Process reports so customers can receive immediate order status information, along with in person verification of all daily reports by Epec staff. 3. Better Quality - Epec ensures higher levels of quality through three key additional processes. On-site QA inspectors at each facility provide an additional audit before it leaves Asia, Epec maintains dual UL approval at each facility with quarterly audits, and perform QA audits at our headquarters in Boston, MA. 4. Flexibility - Each of our manufacturing facilities have been selected for their best-in-class niche product and delivery solutions, ensuring our optimal facility is building every order. 24
  • 25.  If you require additional information please contact us with any questions or requests. North American Headquarters 174 Duchaine Blvd. New Bedford, MA 02745 Tel: (508) 995-5171 Fax: (508) 998-8694 Contact Us By Email: Sales Quotes Engineering sales@epectec.com quoting@epectec.com engineering@epectec.com Visit Our Website For More Information www.epectec.com Stay Connected with Epec Engineered Technologies Join our Social Community and keep in touch with all our latest technology investments, current news, upcoming events, and promotions. Visit our Social Media Websites for more information. 25