In today's technology-driven business, High-Speed Digital (HDI) has become more and more in demand. Bringing with it the demand for electrical and thermal performance, along with sequential lamination. To achieve this demand, the performance and reliability of the material have become much more important.
Tachyon-100G laminate materials are designed for very high-speed digital applications. Tachyon-100G materials exhibit exceptional electrical properties that are very stable over a broad frequency and temperature range between -55°C and +125°C up to 100 GHz and have proven to pass 10x lamination cycles.
In this webinar, Isola Director of High-Performance Products Michael Gay presents Tachyon-100G, highlighting the product offering and properties, and focusing on key performance attributes, product comparison, electrical performance, lamination, and more.
For more information on our printed circuit board solutions, visit https://www.epectec.com/pcb/.
2. A Little About Us
We’ve spent more than a century creating robust,
tested and proven products that serve as the very
foundation upon which the electronics we count on in
our daily lives are built. It all starts with us, and we take
that responsibility seriously.
Our Commitment to Quality:
Electrical performance that remains consistent
across each and every lot of material we
produce.
Performance levels that are steady over the long
haul.
How our products stand up to your specific
requirements and needs.
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How easy it is to work with our materials in your
processes.
Process ability
Consistency
Long-term reliability Specific applications
4. a
a a
Tachyon 100G - Common Applications by Market
Wired Telecom & Computing
High Speed Digital
Wireless Telecommunications
RF/Microwave
Automotive
High Reliability & V2X
Mid and Back Planes
Line Cards
PCIe 5 & 6 Servers
AI Servers
AI Computing
High Speed Switches
High End Routers
Video Collaboration Systems
MIMO Antennae Systems
RRU - Remote Radio Unit
BBU - Baseband Unit
AAU – Active Antenna Unit
Phased Arrays
Satellite Communication Systems
Military Communications &
Infrastructure
Electric (EV) & Hybrid Electric (HEV)
Vehicle electronics
V2X – Vehicle to Everything - People,
Infrastructure, Vehicle, Network
Control Systems
Short and Long Range Radar Systems
LIDAR systems
In Cabin Sensor Systems
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6. TACHYON 100G PRODUCT OFFERING
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Laminate constructions from 0.002” to 0.020”
Optimized constructions for excellent lead-free assembly
performance and thickness control
Low Dk glass is standard
Significantly improves SI performance
High Performance Copper – reduces conductor losses
Standard HVLP (VLP2) ≥2.5 µm
Advanced RTF ≥2.3 µm
HVLP3 (VLP1) ≥1.0 µm
Square weave, mechanically spread glass
Glass Offerings: 1035, 1078, 1067, 1086 & 3313
Reduces ‘Fiber Weave Effect’ mitigates skew and micro-Dk effect
Improves CAF performance
UL Approvals: 130 MOT & 94 V-0
7. Tachyon® 100G Key Product Performance Attributes
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Ultra low loss Df ≈ 0.0021, Very low Dk ≈ 3.02
For 40+ Gb/s backplane and line card designs
High Speed Digital 56G PAM4 applications and beyond
High Tg: 200°C & Td: 360°C
Thermally robust for fine pitch applications
HDI capability to 10x sequential lamination
Ease of Processing
Use FR-4 process equipment
Hybrid stack ups with 185HR, 370HR, IS415, FR408HR, I-Speed®, I-
Tera®MT40 and Astra®MT77
Prepreg Storage – No special refrigeration required
Standard FR-4 storage with tacky free surface
High RC% prepregs for heavy copper applications – no high pressure
Consistent thickness control across the panel
8. Tachyon® 100G Key Product Performance Attributes
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Excellent CAF Performance
Passes MRT7 16 and 20 mil HW-HW spacing
Solid thermal cycling performance
Passes D-Coupon 4+N+4 stack up – Stacked & staggered over
Buried (Customer tested up to 9x)
Excellent thermal stability during PCB fabrication
Short press cycle to reduce cost – 60-80 minutes @ 200°C
Survives multiple lamination cycles for HDI / µVia designs
Combined press cycle with FR-4 materials
Superior drill performance
Increased tool life for reduced processing cost
Consistent quality of mechanically drilled PTH and laser defined
µvias significantly reduces via defects
Plasma desmear is not required on low aspect ratio designs
9. 9
Tachyon 100G Where it is Made?
Chandler Az Huizhou China
Tachyon 100G
Pressing Only
Tachyon 100G
Future Treating
and Pressing
~2025
Tachyon 100G
Treating and
Pressing
NA
Tachyon 100G
Pressing Only
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1 2
Headquarters
Sales
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8
5
4
Tachyon 100G
Treating and
Pressing
Manufacturing
Research &
Development
1. Chandler, AZ
2. Ridgeway. SC
3. Düren, DE 4. Singapore
5. Hong Kong
6. Huizhou, CN
7. Suzhou, CN
8. Taoyuan City, TW
9.
Düren Germany
Ridgeway SC Suzhou China
Taoyuan Taiwan
12. HSD Substitution using Tachyon 100G
Megtron 6G
Megtron 7N
Meteorwave 4000
Tachyon 100G better than Very Low Loss Performance
Dielectric Constant Range - 3.02 to 3.25 Lower Dk
Dissipation Factor Range – 0.0018 – 0.0025 Much Lower Df
HVLP (VLP2) - 2 µm copper reduces conductor loss
Same Ultra Low Loss performance level
Same available construction options – 1035, 1067 and 1078
Availability of lower loss ARTF and HVLP3 (VLP-1) copper foil to
match competitive products
Global availability – US, Europe, Asia
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13. RF/MW Laminate Comparison
Property Units RO4350B RO4003C RO3003 Tachyon®
100G
Tg °C °C >280 >280 - 200
Td @ 5 % wt loss °C - - - 360
CTE z-axis ( 50 to 260 C ) % 50 46 2.90
CTE x-y axis pre-Tg ppm/°C 14/16 11/14 - 12/13
T-260 ( TMA ) minutes - - - > 60
T-288 ( TMA ) minutes - - - > 60
Dk @ 2 GHz - 3.48 3.38 3.0 3.02 - 3.25
Dk @ 10 GHz - 3.48 3.38 3.0 3.02 - 3.25
Df @ 2 GHz - 0.0037 0.0027 0.0013 0.0018 - 0.0025
Df @ 10 GHz - 0.0031 0.0021 0.0013 0.0018 – 0.0025
Elelctrical Strength volts/mil 780 780 1100
Peel Strength - after Thermal Stress lb/in 5.0 (1 oz HTE) 6.0 (1 oz HTE) 17.6 (1 oz HTE) 4.0 (1 oz HVLP)
Flammability - V-0 NA V-0 V-0
Moisture Absorption % 0.04 0.04 - 0.016
Slash Sheets IPC 4101 Rev E IPC 4103 IPC 4103 IPC 4103 IPC 4103
/11 /10 /102, /17
Thermal test data is based on rigid core material
Dk Df data by Bereskin Stripline Test Method
Data sheets provide generic information – basic comparison
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14. RF/MW Substitution using Tachyon 100G
RO4350B 3.45 Dk
RO4003C 3.38 Dk
RO3003 3.0 Dk
Tachyon 100G Flexibility
Dielectric Constant Range - 3.02 to 3.25 Lower Dk
Dissipation Factor Range – 0.0018 – 0.0025 Lower Df
Wider range of CCL thickness 2 - 20 mils
Full compliment of same resin system prepregs
HVLP (VLP2) - 2 µm copper reduces conductor loss
Ease of Processing using FR-4 equipment. No special processing
Ease of Hybrid Stackups with FR-4 – similar x-y CTE performance
Global Availability – US, Europe, Asia
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22. RESULTS SUMMARY – 10x BUILD UP SIMULATION
No degradation found on any thermal or electrical parameter that was measured
All thermal measurements were within expected range
All electrical properties were within expected range
Oxide bond was not degraded
Tachyon 100G resin system is very stable under repeated lamination cycles
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23. HDI OM THERMAL CYCLING TEST
96 mils 4+10+4 Stack up
4 lamination cycles
IPC-2221B D-Type Coupon
Air to Air Method – 6 cycles to pass
24 cycles 35 to 230°C
23 Fabrication courtesy of TTM Anaheim Division
24. REFLOW STATISTICS
Initial room temperature resistances
greater than 15 ohms are “open”
Reference resistances greater than 3
times their initial room temperature
resistance are “open”
Reference resistances are based on
cycle 1 at high temperature
Cells highlighted in red indicate failures
Cells indicated in blue indicate
suspensions
No failures found
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25. TEST SUMMARY
No degradation found on any thermal or electrical parameter
that was measured
All thermal measurements were within expected range
All electrical properties were within expected range
Oxide bond was not degraded
Tachyon 100G resin system is very stable under
Repeated lamination cycles
Extended OM and IST thermal cycling tests
Consistent, good overall performance compared to peer
products
25 Fabrication courtesy of TTM Anaheim Division
28. • Low overall z-CTE and expansion with copper
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TACHYON 100G PCB TEST DATA
• Results surpassed expectations
29. TACHYON® 100G HRC 0.8 MM ATC & IST COUPONS
After 6x Reflow @ 260°C & 6x TS @ 288°C
ATC after 6x Reflow @ 260°C IST after 6x Reflow @ 260°C
ATC after 6x TS @ 288°C IST after 6x TS @ 288°C
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31. TACHYON® 100G CAF 20 MIL HW-HW
20 Layer MRT6 LRC design
Glass used – 2116 & 1078
100 VDC, 65C, 87% RH
Data shows no wear out over 1000 hours
One failure after 900+ hours out of 20
coupons
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33. TACHYON® 100G PRODUCT SUMMARY
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Engineered to improve insertion loss on the most demanding high-speed digital designs
Tachyon® 100G is recommended for 40+ Gb/s backplanes and line cards
Optimized constructions for superior CAF and lead-free assembly performance
Complete line of laminate and prepreg with spread glass weaves to minimize micro-Dk
effects of glass fabrics and to mitigate skew
HDI-design friendly
Hybrid compatible with other Isola products
Consolidated press cycle with Isola FR4 - short cure lamination cycle
Proven in space, phased array applications, radar systems, communications and
high end computing
Global technical and applications support with seasoned industry PCB fabrication and
laminate material experts
Global production site capacity – the only true global partner