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Tachyon® 100G
Ultra-low Loss, Lead-free Materials for
High-speed Digital & RF/MW Applications
April 2024
A Little About Us
We’ve spent more than a century creating robust,
tested and proven products that serve as the very
foundation upon which the electronics we count on in
our daily lives are built. It all starts with us, and we take
that responsibility seriously.
Our Commitment to Quality:
Electrical performance that remains consistent
across each and every lot of material we
produce.
Performance levels that are steady over the long
haul.
How our products stand up to your specific
requirements and needs.
2
How easy it is to work with our materials in your
processes.
Process ability
Consistency
Long-term reliability Specific applications
Product Profile
I-Speed® (RF Tuned)
Dk 3.44 Df 0.0060
Tg 180°C Td 360°C
IS400
Dk 3.90 Df 0.022
Tg 150°C Td 330°C
370HR
Dk 4.04 Df 0.021
Tg 180°C Td 340°C
185HR
Dk 4.01 Df 0.020
Tg 180°C Td 340°C
FR408HR
Dk 3.68 Df 0.0092
Tg 190°C Td 360°C
I-Tera® MT40
Dk 3.45 Df 0.0031
Tg 200°C Td 360°C
IS580G
Dk 3.80 Df 0.0060
Tg 195°C Td 385°C
I-Speed®
Dk 3.64 Df 0.0060
Tg 180°C Td 360°C
Astra® MT77
Dk 3.0 Df 0.0017
Tg 200°C Td 360°C
Tachyon® 100G
Dk 3.02 Df 0.0021
Tg 200°C Td 360°C
FR406N
Dk 4.3 Df 0.025
Tg 170°C Td 300°C
P25N
Dk 3.67 Df 0.0187
Tg 250°C Td 383°C
P95/P25
Dk 3.76 Df 0.017
Tg 260°C Td 416°C
P96/P26
Dk 3.76 Df 0.017
Tg 260°C Td 396°C
Specialty Products
No Flow High Temperature
I-Tera® MT40 (RF/MW)
Dk 3.38 - 3.75 Df 0.0028 - 0.0035
Tg 200°C Td 360°C
TerraGreen® 400G (RF/MW)
Dk 3.08 Df 0.0018
Tg 210°C Td 400°C
TerraGreen® 400G
Dk 3.05 Df 0.0018
Tg 210°C Td 400°C
IS580G (RF Tuned)
Dk 3.53 Df 0.0060
Tg 195°C Td 385°C
IS550H
Dk 4.43 Df 0.016
Tg 200°C Td 400°C
NEW
NEW
NEW
NEW
NEW
Coming Soon
a
a a
Tachyon 100G - Common Applications by Market
Wired Telecom & Computing
High Speed Digital
Wireless Telecommunications
RF/Microwave
Automotive
High Reliability & V2X
Mid and Back Planes
Line Cards
PCIe 5 & 6 Servers
AI Servers
AI Computing
High Speed Switches
High End Routers
Video Collaboration Systems
MIMO Antennae Systems
RRU - Remote Radio Unit
BBU - Baseband Unit
AAU – Active Antenna Unit
Phased Arrays
Satellite Communication Systems
Military Communications &
Infrastructure
Electric (EV) & Hybrid Electric (HEV)
Vehicle electronics
V2X – Vehicle to Everything - People,
Infrastructure, Vehicle, Network
Control Systems
Short and Long Range Radar Systems
LIDAR systems
In Cabin Sensor Systems
4
Product Offering and Properties Summary
5
Tachyon® 100G
TACHYON 100G PRODUCT OFFERING
6
Laminate constructions from 0.002” to 0.020”
Optimized constructions for excellent lead-free assembly
performance and thickness control
Low Dk glass is standard
Significantly improves SI performance
High Performance Copper – reduces conductor losses
Standard HVLP (VLP2) ≥2.5 µm
Advanced RTF ≥2.3 µm
HVLP3 (VLP1) ≥1.0 µm
Square weave, mechanically spread glass
Glass Offerings: 1035, 1078, 1067, 1086 & 3313
Reduces ‘Fiber Weave Effect’ mitigates skew and micro-Dk effect
Improves CAF performance
UL Approvals: 130 MOT & 94 V-0
Tachyon® 100G Key Product Performance Attributes
7
Ultra low loss Df ≈ 0.0021, Very low Dk ≈ 3.02
For 40+ Gb/s backplane and line card designs
High Speed Digital 56G PAM4 applications and beyond
High Tg: 200°C & Td: 360°C
Thermally robust for fine pitch applications
HDI capability to 10x sequential lamination
Ease of Processing
Use FR-4 process equipment
Hybrid stack ups with 185HR, 370HR, IS415, FR408HR, I-Speed®, I-
Tera®MT40 and Astra®MT77
Prepreg Storage – No special refrigeration required
Standard FR-4 storage with tacky free surface
High RC% prepregs for heavy copper applications – no high pressure
Consistent thickness control across the panel
Tachyon® 100G Key Product Performance Attributes
8
Excellent CAF Performance
Passes MRT7 16 and 20 mil HW-HW spacing
Solid thermal cycling performance
Passes D-Coupon 4+N+4 stack up – Stacked & staggered over
Buried (Customer tested up to 9x)
Excellent thermal stability during PCB fabrication
Short press cycle to reduce cost – 60-80 minutes @ 200°C
Survives multiple lamination cycles for HDI / µVia designs
Combined press cycle with FR-4 materials
Superior drill performance
Increased tool life for reduced processing cost
Consistent quality of mechanically drilled PTH and laser defined
µvias significantly reduces via defects
Plasma desmear is not required on low aspect ratio designs
9
Tachyon 100G Where it is Made?
Chandler Az Huizhou China
Tachyon 100G
Pressing Only
Tachyon 100G
Future Treating
and Pressing
~2025
Tachyon 100G
Treating and
Pressing
NA
Tachyon 100G
Pressing Only
7
3
1 2
Headquarters
Sales
6
8
5
4
Tachyon 100G
Treating and
Pressing
Manufacturing
Research &
Development
1. Chandler, AZ
2. Ridgeway. SC
3. Düren, DE 4. Singapore
5. Hong Kong
6. Huizhou, CN
7. Suzhou, CN
8. Taoyuan City, TW
9.
Düren Germany
Ridgeway SC Suzhou China
Taoyuan Taiwan
Competitive Product Comparison
10
Tachyon® 100G
HSD Laminate Comparison
Property Units Megtron 6G Megtron 7N Meteorwave 4000 Tachyon®
100G
Tg °C °C 185 200 250 215
Td @ 5 % wt loss °C 410 400 390 360
CTE z-axis ( α1/α2) ) ppm/°C 45/260 42/280 55/260 45/250
CTE x-y axis pre-Tg ppm/°C 14/16 14/16 10/14 12/13
T-260 ( TMA ) minutes >120 >120 >120 > 60
T-288 ( TMA ) minutes >120 >120 >120 > 60
Dk @ 2 GHz - 3.46 - 3.71 3.18 – 3.37 3.5 3.02 - 3.25
Dk @ 10 GHz - 3.38 - 3.64 3.16 – 3.35 3.5 3.02 - 3.25
Df @ 2 GHz - 0.002 0.002 0.0032 0.0018 - 0.0025
Df @ 10 GHz - 0.004 0.002 0.0028 0.0018 – 0.0025
Elelctrical Strength volts/mil - - 1100
Peel Strength lb/in 4.5 (HVLP) 4.5 (HVLP) 5.5(HVLP) 4.0 (HVLP)
Flammability - V-0 V-0 V-0 V-0
Moisture Absorption % 0.14 0.06 0.12 0.016
Slash Sheets IPC 4101 Rev E IPC 4101 IPC 4101 IPC 4101 IPC 4101/4103
/102 /102 - /102, /17
Thermal test data is based on rigid core material
Dk Df data by Bereskin Stripline Test Method
Data sheets provide generic information – basic comparison
11
HSD Substitution using Tachyon 100G
Megtron 6G
Megtron 7N
Meteorwave 4000
Tachyon 100G better than Very Low Loss Performance
Dielectric Constant Range - 3.02 to 3.25 Lower Dk
Dissipation Factor Range – 0.0018 – 0.0025 Much Lower Df
HVLP (VLP2) - 2 µm copper reduces conductor loss
Same Ultra Low Loss performance level
Same available construction options – 1035, 1067 and 1078
Availability of lower loss ARTF and HVLP3 (VLP-1) copper foil to
match competitive products
Global availability – US, Europe, Asia
12
RF/MW Laminate Comparison
Property Units RO4350B RO4003C RO3003 Tachyon®
100G
Tg °C °C >280 >280 - 200
Td @ 5 % wt loss °C - - - 360
CTE z-axis ( 50 to 260 C ) % 50 46 2.90
CTE x-y axis pre-Tg ppm/°C 14/16 11/14 - 12/13
T-260 ( TMA ) minutes - - - > 60
T-288 ( TMA ) minutes - - - > 60
Dk @ 2 GHz - 3.48 3.38 3.0 3.02 - 3.25
Dk @ 10 GHz - 3.48 3.38 3.0 3.02 - 3.25
Df @ 2 GHz - 0.0037 0.0027 0.0013 0.0018 - 0.0025
Df @ 10 GHz - 0.0031 0.0021 0.0013 0.0018 – 0.0025
Elelctrical Strength volts/mil 780 780 1100
Peel Strength - after Thermal Stress lb/in 5.0 (1 oz HTE) 6.0 (1 oz HTE) 17.6 (1 oz HTE) 4.0 (1 oz HVLP)
Flammability - V-0 NA V-0 V-0
Moisture Absorption % 0.04 0.04 - 0.016
Slash Sheets IPC 4101 Rev E IPC 4103 IPC 4103 IPC 4103 IPC 4103
/11 /10 /102, /17
Thermal test data is based on rigid core material
Dk Df data by Bereskin Stripline Test Method
Data sheets provide generic information – basic comparison
13
RF/MW Substitution using Tachyon 100G
RO4350B 3.45 Dk
RO4003C 3.38 Dk
RO3003 3.0 Dk
Tachyon 100G Flexibility
Dielectric Constant Range - 3.02 to 3.25 Lower Dk
Dissipation Factor Range – 0.0018 – 0.0025 Lower Df
Wider range of CCL thickness 2 - 20 mils
Full compliment of same resin system prepregs
HVLP (VLP2) - 2 µm copper reduces conductor loss
Ease of Processing using FR-4 equipment. No special processing
Ease of Hybrid Stackups with FR-4 – similar x-y CTE performance
Global Availability – US, Europe, Asia
14
Electrical Performance
15
Tachyon® 100G
DELTA L STACK UP & SECTION EXAMPLES
Layer Cu Weight
Thickness
(mil)
Copper
Remain
Glass Fiber
Style
Solder Mask 0.5
L1 (sigs) 0.5 oz. plated 1.9 >80% Microstrip
Prepreg 3.3 1x 1078 70.5%
L2 GND/PWR 1.0 oz. 1.2 >90%
Core 4 1x 3313 59.5%
L3 (sigs) 1.0 oz. 1.2 >80% Stripline
Prepreg 4.1 1x 3313 66.5%
L4 GND/PWR 1.0 oz. 4.6 >90%
Core 5 2x 1078 62.0%
L5 (sigs) 1.0 oz. 1.2 >80% Stripline
Prepreg 5.6 2x 1078 67.5%
L6 GND/PWR 1.0 oz. 1.2 >90%
Core 12 3x 3313 59.5%
L7 (sigs) 1.0 oz. 1.2 >90%
Prepreg 5.6 2x 1078 67.5%
L8 GND/PWR 1.0 oz. 1.2 >80% Stripline
Core 5 2x1078 62.0%
L9 GND/PWR 1.0 oz. 1.2 >90%
Prepreg 4.6 1x 3313 66.5%
L10 (sigs) 1.0 oz. 1.2 >80%
Core 4 1x 3313 59.5%
L11 (GND) 1.0 oz. 1.2 >90%
Prepreg 3.3 1x 1078 70.5%
L12 (sigs) 1.0 oz. 1.2 >80%
Solder Mask 0.5
Thickness 76
HTE Outer Copper
16
Tachyon 100G Delta L Test Results using VLP2 Copper foil
17
Materials SI Performance Characterization
TPCA - Intel Delta L Comparison
of Ultra Low Loss Materials
Panasonic Megtron 6G & 7N
Multiple PCB Fabricators
Multiple PCB’s measured
Impedance Range: 85 Ohms +/-10%
Layer 1: HTE Copper Foil
Stack up: 12 Layer
Testing Metrology: Delta L
Average of three samples per PCB
fabricator
Virtually
identical
performance
18
Tachyon 100G – Loss (dB/in) 14 GHz and 28 GHz
Layer 3 Horizontal SE
Layer 3 Horizontal Diff
Isola 8 Layer Delta L SITV
Single Ended - 14.0 and 0.6 inch traces
Differential Traces - 10.4 and 2.0 inch traces
Manufacturer: Anritsu Model: MS4647B
Tested range: 100 MHz to 40 GHz
Cable Type: Coaxial K
Copper #1
Copper #2
Copper #1
Copper #2
19
Difference in Loss: Compared to current base copper foil
20
HDI & Sequential Lamination Summary
21
Tachyon® 100G
RESULTS SUMMARY – 10x BUILD UP SIMULATION
No degradation found on any thermal or electrical parameter that was measured
All thermal measurements were within expected range
All electrical properties were within expected range
Oxide bond was not degraded
Tachyon 100G resin system is very stable under repeated lamination cycles
22
HDI OM THERMAL CYCLING TEST
96 mils 4+10+4 Stack up
4 lamination cycles
IPC-2221B D-Type Coupon
Air to Air Method – 6 cycles to pass
24 cycles 35 to 230°C
23 Fabrication courtesy of TTM Anaheim Division
REFLOW STATISTICS
Initial room temperature resistances
greater than 15 ohms are “open”
Reference resistances greater than 3
times their initial room temperature
resistance are “open”
Reference resistances are based on
cycle 1 at high temperature
Cells highlighted in red indicate failures
Cells indicated in blue indicate
suspensions
No failures found
24
TEST SUMMARY
No degradation found on any thermal or electrical parameter
that was measured
All thermal measurements were within expected range
All electrical properties were within expected range
Oxide bond was not degraded
Tachyon 100G resin system is very stable under
Repeated lamination cycles
Extended OM and IST thermal cycling tests
Consistent, good overall performance compared to peer
products
25 Fabrication courtesy of TTM Anaheim Division
MRT Test Vehicle Summary
26
Tachyon® 100G
MRT TEST VEHICLE & STACK UP
27
• Low overall z-CTE and expansion with copper
28
TACHYON 100G PCB TEST DATA
• Results surpassed expectations
TACHYON® 100G HRC 0.8 MM ATC & IST COUPONS
After 6x Reflow @ 260°C & 6x TS @ 288°C
ATC after 6x Reflow @ 260°C IST after 6x Reflow @ 260°C
ATC after 6x TS @ 288°C IST after 6x TS @ 288°C
29
TACHYON® 100G IST DATA 0.8 MM
30
TACHYON® 100G CAF 20 MIL HW-HW
20 Layer MRT6 LRC design
Glass used – 2116 & 1078
100 VDC, 65C, 87% RH
Data shows no wear out over 1000 hours
One failure after 900+ hours out of 20
coupons
31
Product Summary
Tachyon 100G
TACHYON® 100G PRODUCT SUMMARY
33
Engineered to improve insertion loss on the most demanding high-speed digital designs
Tachyon® 100G is recommended for 40+ Gb/s backplanes and line cards
Optimized constructions for superior CAF and lead-free assembly performance
Complete line of laminate and prepreg with spread glass weaves to minimize micro-Dk
effects of glass fabrics and to mitigate skew
HDI-design friendly
Hybrid compatible with other Isola products
Consolidated press cycle with Isola FR4 - short cure lamination cycle
Proven in space, phased array applications, radar systems, communications and
high end computing
Global technical and applications support with seasoned industry PCB fabrication and
laminate material experts
Global production site capacity – the only true global partner
Thank You
34

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Tachyon 100G PCB Performance Attributes and Applications

  • 1. Tachyon® 100G Ultra-low Loss, Lead-free Materials for High-speed Digital & RF/MW Applications April 2024
  • 2. A Little About Us We’ve spent more than a century creating robust, tested and proven products that serve as the very foundation upon which the electronics we count on in our daily lives are built. It all starts with us, and we take that responsibility seriously. Our Commitment to Quality: Electrical performance that remains consistent across each and every lot of material we produce. Performance levels that are steady over the long haul. How our products stand up to your specific requirements and needs. 2 How easy it is to work with our materials in your processes. Process ability Consistency Long-term reliability Specific applications
  • 3. Product Profile I-Speed® (RF Tuned) Dk 3.44 Df 0.0060 Tg 180°C Td 360°C IS400 Dk 3.90 Df 0.022 Tg 150°C Td 330°C 370HR Dk 4.04 Df 0.021 Tg 180°C Td 340°C 185HR Dk 4.01 Df 0.020 Tg 180°C Td 340°C FR408HR Dk 3.68 Df 0.0092 Tg 190°C Td 360°C I-Tera® MT40 Dk 3.45 Df 0.0031 Tg 200°C Td 360°C IS580G Dk 3.80 Df 0.0060 Tg 195°C Td 385°C I-Speed® Dk 3.64 Df 0.0060 Tg 180°C Td 360°C Astra® MT77 Dk 3.0 Df 0.0017 Tg 200°C Td 360°C Tachyon® 100G Dk 3.02 Df 0.0021 Tg 200°C Td 360°C FR406N Dk 4.3 Df 0.025 Tg 170°C Td 300°C P25N Dk 3.67 Df 0.0187 Tg 250°C Td 383°C P95/P25 Dk 3.76 Df 0.017 Tg 260°C Td 416°C P96/P26 Dk 3.76 Df 0.017 Tg 260°C Td 396°C Specialty Products No Flow High Temperature I-Tera® MT40 (RF/MW) Dk 3.38 - 3.75 Df 0.0028 - 0.0035 Tg 200°C Td 360°C TerraGreen® 400G (RF/MW) Dk 3.08 Df 0.0018 Tg 210°C Td 400°C TerraGreen® 400G Dk 3.05 Df 0.0018 Tg 210°C Td 400°C IS580G (RF Tuned) Dk 3.53 Df 0.0060 Tg 195°C Td 385°C IS550H Dk 4.43 Df 0.016 Tg 200°C Td 400°C NEW NEW NEW NEW NEW Coming Soon
  • 4. a a a Tachyon 100G - Common Applications by Market Wired Telecom & Computing High Speed Digital Wireless Telecommunications RF/Microwave Automotive High Reliability & V2X Mid and Back Planes Line Cards PCIe 5 & 6 Servers AI Servers AI Computing High Speed Switches High End Routers Video Collaboration Systems MIMO Antennae Systems RRU - Remote Radio Unit BBU - Baseband Unit AAU – Active Antenna Unit Phased Arrays Satellite Communication Systems Military Communications & Infrastructure Electric (EV) & Hybrid Electric (HEV) Vehicle electronics V2X – Vehicle to Everything - People, Infrastructure, Vehicle, Network Control Systems Short and Long Range Radar Systems LIDAR systems In Cabin Sensor Systems 4
  • 5. Product Offering and Properties Summary 5 Tachyon® 100G
  • 6. TACHYON 100G PRODUCT OFFERING 6 Laminate constructions from 0.002” to 0.020” Optimized constructions for excellent lead-free assembly performance and thickness control Low Dk glass is standard Significantly improves SI performance High Performance Copper – reduces conductor losses Standard HVLP (VLP2) ≥2.5 µm Advanced RTF ≥2.3 µm HVLP3 (VLP1) ≥1.0 µm Square weave, mechanically spread glass Glass Offerings: 1035, 1078, 1067, 1086 & 3313 Reduces ‘Fiber Weave Effect’ mitigates skew and micro-Dk effect Improves CAF performance UL Approvals: 130 MOT & 94 V-0
  • 7. Tachyon® 100G Key Product Performance Attributes 7 Ultra low loss Df ≈ 0.0021, Very low Dk ≈ 3.02 For 40+ Gb/s backplane and line card designs High Speed Digital 56G PAM4 applications and beyond High Tg: 200°C & Td: 360°C Thermally robust for fine pitch applications HDI capability to 10x sequential lamination Ease of Processing Use FR-4 process equipment Hybrid stack ups with 185HR, 370HR, IS415, FR408HR, I-Speed®, I- Tera®MT40 and Astra®MT77 Prepreg Storage – No special refrigeration required Standard FR-4 storage with tacky free surface High RC% prepregs for heavy copper applications – no high pressure Consistent thickness control across the panel
  • 8. Tachyon® 100G Key Product Performance Attributes 8 Excellent CAF Performance Passes MRT7 16 and 20 mil HW-HW spacing Solid thermal cycling performance Passes D-Coupon 4+N+4 stack up – Stacked & staggered over Buried (Customer tested up to 9x) Excellent thermal stability during PCB fabrication Short press cycle to reduce cost – 60-80 minutes @ 200°C Survives multiple lamination cycles for HDI / µVia designs Combined press cycle with FR-4 materials Superior drill performance Increased tool life for reduced processing cost Consistent quality of mechanically drilled PTH and laser defined µvias significantly reduces via defects Plasma desmear is not required on low aspect ratio designs
  • 9. 9 Tachyon 100G Where it is Made? Chandler Az Huizhou China Tachyon 100G Pressing Only Tachyon 100G Future Treating and Pressing ~2025 Tachyon 100G Treating and Pressing NA Tachyon 100G Pressing Only 7 3 1 2 Headquarters Sales 6 8 5 4 Tachyon 100G Treating and Pressing Manufacturing Research & Development 1. Chandler, AZ 2. Ridgeway. SC 3. Düren, DE 4. Singapore 5. Hong Kong 6. Huizhou, CN 7. Suzhou, CN 8. Taoyuan City, TW 9. Düren Germany Ridgeway SC Suzhou China Taoyuan Taiwan
  • 11. HSD Laminate Comparison Property Units Megtron 6G Megtron 7N Meteorwave 4000 Tachyon® 100G Tg °C °C 185 200 250 215 Td @ 5 % wt loss °C 410 400 390 360 CTE z-axis ( α1/α2) ) ppm/°C 45/260 42/280 55/260 45/250 CTE x-y axis pre-Tg ppm/°C 14/16 14/16 10/14 12/13 T-260 ( TMA ) minutes >120 >120 >120 > 60 T-288 ( TMA ) minutes >120 >120 >120 > 60 Dk @ 2 GHz - 3.46 - 3.71 3.18 – 3.37 3.5 3.02 - 3.25 Dk @ 10 GHz - 3.38 - 3.64 3.16 – 3.35 3.5 3.02 - 3.25 Df @ 2 GHz - 0.002 0.002 0.0032 0.0018 - 0.0025 Df @ 10 GHz - 0.004 0.002 0.0028 0.0018 – 0.0025 Elelctrical Strength volts/mil - - 1100 Peel Strength lb/in 4.5 (HVLP) 4.5 (HVLP) 5.5(HVLP) 4.0 (HVLP) Flammability - V-0 V-0 V-0 V-0 Moisture Absorption % 0.14 0.06 0.12 0.016 Slash Sheets IPC 4101 Rev E IPC 4101 IPC 4101 IPC 4101 IPC 4101/4103 /102 /102 - /102, /17 Thermal test data is based on rigid core material Dk Df data by Bereskin Stripline Test Method Data sheets provide generic information – basic comparison 11
  • 12. HSD Substitution using Tachyon 100G Megtron 6G Megtron 7N Meteorwave 4000 Tachyon 100G better than Very Low Loss Performance Dielectric Constant Range - 3.02 to 3.25 Lower Dk Dissipation Factor Range – 0.0018 – 0.0025 Much Lower Df HVLP (VLP2) - 2 µm copper reduces conductor loss Same Ultra Low Loss performance level Same available construction options – 1035, 1067 and 1078 Availability of lower loss ARTF and HVLP3 (VLP-1) copper foil to match competitive products Global availability – US, Europe, Asia 12
  • 13. RF/MW Laminate Comparison Property Units RO4350B RO4003C RO3003 Tachyon® 100G Tg °C °C >280 >280 - 200 Td @ 5 % wt loss °C - - - 360 CTE z-axis ( 50 to 260 C ) % 50 46 2.90 CTE x-y axis pre-Tg ppm/°C 14/16 11/14 - 12/13 T-260 ( TMA ) minutes - - - > 60 T-288 ( TMA ) minutes - - - > 60 Dk @ 2 GHz - 3.48 3.38 3.0 3.02 - 3.25 Dk @ 10 GHz - 3.48 3.38 3.0 3.02 - 3.25 Df @ 2 GHz - 0.0037 0.0027 0.0013 0.0018 - 0.0025 Df @ 10 GHz - 0.0031 0.0021 0.0013 0.0018 – 0.0025 Elelctrical Strength volts/mil 780 780 1100 Peel Strength - after Thermal Stress lb/in 5.0 (1 oz HTE) 6.0 (1 oz HTE) 17.6 (1 oz HTE) 4.0 (1 oz HVLP) Flammability - V-0 NA V-0 V-0 Moisture Absorption % 0.04 0.04 - 0.016 Slash Sheets IPC 4101 Rev E IPC 4103 IPC 4103 IPC 4103 IPC 4103 /11 /10 /102, /17 Thermal test data is based on rigid core material Dk Df data by Bereskin Stripline Test Method Data sheets provide generic information – basic comparison 13
  • 14. RF/MW Substitution using Tachyon 100G RO4350B 3.45 Dk RO4003C 3.38 Dk RO3003 3.0 Dk Tachyon 100G Flexibility Dielectric Constant Range - 3.02 to 3.25 Lower Dk Dissipation Factor Range – 0.0018 – 0.0025 Lower Df Wider range of CCL thickness 2 - 20 mils Full compliment of same resin system prepregs HVLP (VLP2) - 2 µm copper reduces conductor loss Ease of Processing using FR-4 equipment. No special processing Ease of Hybrid Stackups with FR-4 – similar x-y CTE performance Global Availability – US, Europe, Asia 14
  • 16. DELTA L STACK UP & SECTION EXAMPLES Layer Cu Weight Thickness (mil) Copper Remain Glass Fiber Style Solder Mask 0.5 L1 (sigs) 0.5 oz. plated 1.9 >80% Microstrip Prepreg 3.3 1x 1078 70.5% L2 GND/PWR 1.0 oz. 1.2 >90% Core 4 1x 3313 59.5% L3 (sigs) 1.0 oz. 1.2 >80% Stripline Prepreg 4.1 1x 3313 66.5% L4 GND/PWR 1.0 oz. 4.6 >90% Core 5 2x 1078 62.0% L5 (sigs) 1.0 oz. 1.2 >80% Stripline Prepreg 5.6 2x 1078 67.5% L6 GND/PWR 1.0 oz. 1.2 >90% Core 12 3x 3313 59.5% L7 (sigs) 1.0 oz. 1.2 >90% Prepreg 5.6 2x 1078 67.5% L8 GND/PWR 1.0 oz. 1.2 >80% Stripline Core 5 2x1078 62.0% L9 GND/PWR 1.0 oz. 1.2 >90% Prepreg 4.6 1x 3313 66.5% L10 (sigs) 1.0 oz. 1.2 >80% Core 4 1x 3313 59.5% L11 (GND) 1.0 oz. 1.2 >90% Prepreg 3.3 1x 1078 70.5% L12 (sigs) 1.0 oz. 1.2 >80% Solder Mask 0.5 Thickness 76 HTE Outer Copper 16
  • 17. Tachyon 100G Delta L Test Results using VLP2 Copper foil 17
  • 18. Materials SI Performance Characterization TPCA - Intel Delta L Comparison of Ultra Low Loss Materials Panasonic Megtron 6G & 7N Multiple PCB Fabricators Multiple PCB’s measured Impedance Range: 85 Ohms +/-10% Layer 1: HTE Copper Foil Stack up: 12 Layer Testing Metrology: Delta L Average of three samples per PCB fabricator Virtually identical performance 18
  • 19. Tachyon 100G – Loss (dB/in) 14 GHz and 28 GHz Layer 3 Horizontal SE Layer 3 Horizontal Diff Isola 8 Layer Delta L SITV Single Ended - 14.0 and 0.6 inch traces Differential Traces - 10.4 and 2.0 inch traces Manufacturer: Anritsu Model: MS4647B Tested range: 100 MHz to 40 GHz Cable Type: Coaxial K Copper #1 Copper #2 Copper #1 Copper #2 19
  • 20. Difference in Loss: Compared to current base copper foil 20
  • 21. HDI & Sequential Lamination Summary 21 Tachyon® 100G
  • 22. RESULTS SUMMARY – 10x BUILD UP SIMULATION No degradation found on any thermal or electrical parameter that was measured All thermal measurements were within expected range All electrical properties were within expected range Oxide bond was not degraded Tachyon 100G resin system is very stable under repeated lamination cycles 22
  • 23. HDI OM THERMAL CYCLING TEST 96 mils 4+10+4 Stack up 4 lamination cycles IPC-2221B D-Type Coupon Air to Air Method – 6 cycles to pass 24 cycles 35 to 230°C 23 Fabrication courtesy of TTM Anaheim Division
  • 24. REFLOW STATISTICS Initial room temperature resistances greater than 15 ohms are “open” Reference resistances greater than 3 times their initial room temperature resistance are “open” Reference resistances are based on cycle 1 at high temperature Cells highlighted in red indicate failures Cells indicated in blue indicate suspensions No failures found 24
  • 25. TEST SUMMARY No degradation found on any thermal or electrical parameter that was measured All thermal measurements were within expected range All electrical properties were within expected range Oxide bond was not degraded Tachyon 100G resin system is very stable under Repeated lamination cycles Extended OM and IST thermal cycling tests Consistent, good overall performance compared to peer products 25 Fabrication courtesy of TTM Anaheim Division
  • 26. MRT Test Vehicle Summary 26 Tachyon® 100G
  • 27. MRT TEST VEHICLE & STACK UP 27
  • 28. • Low overall z-CTE and expansion with copper 28 TACHYON 100G PCB TEST DATA • Results surpassed expectations
  • 29. TACHYON® 100G HRC 0.8 MM ATC & IST COUPONS After 6x Reflow @ 260°C & 6x TS @ 288°C ATC after 6x Reflow @ 260°C IST after 6x Reflow @ 260°C ATC after 6x TS @ 288°C IST after 6x TS @ 288°C 29
  • 30. TACHYON® 100G IST DATA 0.8 MM 30
  • 31. TACHYON® 100G CAF 20 MIL HW-HW 20 Layer MRT6 LRC design Glass used – 2116 & 1078 100 VDC, 65C, 87% RH Data shows no wear out over 1000 hours One failure after 900+ hours out of 20 coupons 31
  • 33. TACHYON® 100G PRODUCT SUMMARY 33 Engineered to improve insertion loss on the most demanding high-speed digital designs Tachyon® 100G is recommended for 40+ Gb/s backplanes and line cards Optimized constructions for superior CAF and lead-free assembly performance Complete line of laminate and prepreg with spread glass weaves to minimize micro-Dk effects of glass fabrics and to mitigate skew HDI-design friendly Hybrid compatible with other Isola products Consolidated press cycle with Isola FR4 - short cure lamination cycle Proven in space, phased array applications, radar systems, communications and high end computing Global technical and applications support with seasoned industry PCB fabrication and laminate material experts Global production site capacity – the only true global partner