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Ucd 2015
- 1. energy, power & intelligent control Smart energy monitoring - from research to commercialization 1 Dr Jing Deng Energy, Power and Intelligent Control School of Electronics, Electrical Engineering and Computer Science Queen's University Belfast 23/11/2015 j.deng@qub.ac.uk
- 2. energy, power & intelligent control Content 2 1. Background. 2. Proof of concept 3. Commercialization
- 3. energy, power & intelligent control 3 1. Background “Thermal Management in Polymer Processing” £424,868 Mar 2010 - Mar 2013
- 4. energy, power & intelligent control 1. Background Melt pressure Melt temperature Feed rate Barrel temperature Screw speed Viscosity 4
- 5. energy, power & intelligent control5 Killion KTS-100 laboratory single-screw extruder Geometrical screw parameters DC motor power (kW) 2.24 Screw diameter (mm) 25 No. of barrel temperature zones 3 Additional temperature zones connected 3 Operating speed range (rpm) 0-115 Extruder Specifications 2. Thermal energy monitoring - the extruder 1. Background
- 6. energy, power & intelligent control 2. Thermal energy monitoring - the heating and cooling Zone 1, Heating band 1.296kw Zone 2, Heating band 1.267kw Zone 3, Heating band 1.238kw Clamp ring heating band 0.4964kw Adapter heating band 0.106kw Controller circuit 0.0016kw Other circuits 0.06kw Cooling fan 0.04637kw Heating and cooling elements of the single screw extruder 6 1. Background
- 7. energy, power & intelligent control 7 2. Thermal e1. Background Unbelievable!
- 8. energy, power & intelligent control 8 “Integrating energy efficiency monitoring, control and optimization for plastics industry” 2. Proof of concept - the heating and cooling £106,000 Mar 2013 - Jan 2015
- 9. energy, power & intelligent control 9 2. Proof of concept - the heating and cooling Version 2 Version 3 Version 4 Centralized monitoring Centralized monitoring Distributed monitoring
- 10. energy, power & intelligent control 10 2. Proof of concept - the heating and cooling Analog input module Communication module Voltage and current module Relay signal module Digital input/output module Temperature module BMS module Protocol converter module Interface card for main controller
- 11. energy, power & intelligent control 11 2. Proof of concept - the heating and cooling Web-based energy management system
- 12. energy, power & intelligent control 12 2. Proof of concept - the heating and cooling Project website http://pointenergy.org/
- 13. energy, power & intelligent control 13 2. Proof of concept - the heating and cooling Install signal acquiring board at Reduction plastics Ltd. Isolated signal acquiring board Main controller unit
- 14. energy, power & intelligent control 14 2. Proof of concept - the heating and cooling Install signal acquiring board at Greiner packaging Ltd. Install main controller unit logging data at Greiner Packaging Ltd.
- 15. energy, power & intelligent control 15 2. Proof of concept - the heating and cooling Can we make money from it?
- 16. energy, power & intelligent control 16 3. Commercialisation - the heating and cooling Business Model Canvas
- 17. energy, power & intelligent control 17 Value Propositions • Component level data delivering factory level understanding • Machine health information and monitoring • Optimal machine interaction settings delivered after benchmarking process • Cost saving potential in efficiency and energy • End to end process data collection, storage and analysis 3. Commercialisation - the heating and cooling Customer segment • Polymer processing companies • Food/drug processing companies • Chemical/metal processing • Machine manufacturers • Other industrial manufacturer Revenue Streams • Hardware sale • Site specific consultancy service • Data service (Recurring) • Analytic platform software license/subscription (recurring)
- 18. energy, power & intelligent control 18 3. Commercialisation - the heating and cooling Get Out of the building!!!
- 19. energy, power & intelligent control 19 3. Commercialisation - the heating and cooling
- 20. energy, power & intelligent control 20 3. Commercialisation - the heating and cooling
- 21. energy, power & intelligent control 21 3. Commercialisation - the heating and cooling Timing Idea Team Planning Funding
- 22. energy, power & intelligent control 2 videos 22 Lessons learned Technical
- 23. energy, power & intelligent control Questions ? 23 Jing DENG EPIC Research Cluster j.deng@qub.ac.uk
Editor's Notes
- For those who are not familiar with the polymer extrusion process, from this picture, the polymer pellets are fed through this hopper, and then pushed by the screw from the feed zone to the die to form different shapes. The polymer is melted mainly by the shear stress from the screw and partly from the barrel heating. So in this picture, the feed rate, screw speed and barrel temperature settings can be regarded as system inputs, and the melt pressure, temperature and viscosity are system outputs. It is clear that the whole system is open loop system, in order to get proper melt properties, technicians have to speed long time to properly adjust these inputs, energy and material are then wasted during this procedure.
- The energy consumption methods were developed for this single screw extruder, and some of its specifications are shown in the tables on the right hand side.
- The heating and cooling power of each elements was first investigated, this is done through several trials where different configurations of heating and cooling were operated, and the power consumption was monitored by a HIOKI 3169 power meter. As you can see here, the main power was consumed at these three heating zones.
- Another representation of the thermal energy consumption at different heating zone.
- Customer Segments: Who are the customers? What do they think? See? Feel? Do? Value Propositions: What’s compelling about the proposition? Why do customers buy, use? Channels: How are these propositions promoted, sold and delivered? Why? Is it working? Customer Relationships: How do you interact with the customer through their ‘journey’? Revenue Streams: How does the business earn revenue from the value propositions? Key Activities: What uniquely strategic things does the business do to deliver its proposition? Key Resources: What unique strategic assets must the business have to compete? Key Partnerships: What can the company not do so it can focus on its Key Activities? Cost Structure: What are the business’ major cost drivers? How are they linked to revenue?