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MTM-2 based ready to use
elements with Standard
Times
free API for developers and integrators
No user license
No investment
No maintenance fee
Available from anywhere for everybody
on
“pay per use” cost effective pricing
MTM : a generic term for a family of PMTS
PMTS : Pre-determined Motion Time System
method analysis technique where the times established for basic
human motions (classified according to the nature of motion and the
condition under which is made) are used to build up the time for a job
at a defined level of performance;
Basic human motions classification:
a. Object related
b. Behaviour related
MTM – 2 : uses only the Behaviour concepts
classify the motions according to what they look like to an observer
Example for GET motion : movement of the empty hand for a distance of between
5 – 15 cm followed by a grasping action made by a single closing of the fingers
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t MTM System express time data in TMU (Time Measurement Unit); 1 Hour = 100.000 TMU
Picture: 2Morrow Solutions
Category (1) Code Purpose Scope
GET
GA Reaching out with the
hand or fingers to an
object, grasping the
object and subsequently
releasing it
Starts Reaching out the object
GB Includes
Reaching out to, gaining control and subsequently
releasing control of the object
GC Ends When the object is released
PUT
PA
Moving an object to a
destination with the hand
or fingers
Starts With an object grasped and under control
PB Includes
All transporting and correcting motions necessary to
place the object
PC Ends With object still under control at the intended place
REGRASP R
Changing the grasp on
an object
Starts With the object in the hand
Includes Digital and hand muscular readjustment on the object
Ends With the object in a new location in the hand
MTM – 2 System
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Category (2) Code Purpose Scope
APPLY
PRESSURE
A
Exerting muscular force
on an object
Starts With the body member in contact with the object
Includes
The application of contrlolled increasing muscular
force, a minimum reaction time to permit the reversal
of force and the subsequent releasing of the muscular
force
Ends
With the body member in contact with the object, but
with muscular force released
EYE
ACTION
E
Recognizing a readily
distinguishable
characteristic of an
object ; or: shifting the
aim of the axis of vision
to a new area
Starts
When other actions must cease because a
characteristic of an object must be recognized
Includes
Muscular readjustment of the lens of the eyes and the
mental processes required to recognize a
distinguishable characteristic of an object; or: the eye
motion performed to shift the aim of the axis of vision
to a new viewing area
Ends When other actions can start again
FOOT
MOTION
F
A short foot or leg
motion when the
purpose is not to move
the body
Starts With the foot or leg at rest
Includes
A motion not exceeding 30 cm that is pivoted at the
hip, knee or instep
Ends With the foot in a new location
MTM – 2 System
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Category (3) Code Purpose Scope
STEP S
A leg motion with the
purpose of moving the
body; or: a leg motion
longer than 30 cm
Starts With the leg at rest
Includes
A motion of the leg where the purpose is to achieve
displacement of the trunk; or: a leg motion longer thn
30 cm
Ends With the leg at new location
BEND AND
ARISE
B
A lowering of the trunk
followed by a rise
Starts
With motion of the trunk forward from an upright
posture
Includes
Movement of the trunk and other body members to
achieve a vertical change of body position to permit
the hands to reach down to or below the knees and
the subsequent arise from this position
Ends With the body in an upright posture
MTM – 2 System
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Category (4) Code Purpose Scope
WEIGTH
FACTORS
GW
The action required for
the muscles of the hand
and arm to take up the
weight of the object (> 2
kg / hand)
Starts With the grasp on the object completed
Includes
Muscular force necessary to gain full control of the
weight of the object
Ends
When the object is sufficiently under control to permit
movement of the object
PW
An addition to a PUT
motion depending on
the weight of the object
moved (> 2 kg / hand)
Starts When the move begins
Includes
The additional time, over and above the move time in
PUT, to compensate for the differences in time
required in moving heavy and light objects over the
same distance
Ends When the move ends
CRANK C
Moving an object in a
circular path on more
than half a revolution
with the hand or finger
Starts With the hand on the object
Includes
All transporting motions necessary to move an object
in a circular path
Ends
With the hand on the object when one revolution is
completed
MTM – 2 System
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GET PUT
ARE ANY No IS IT A Yes
GRASPING GA CONTINOUSLY PA
MOTIONS REQUIRED ? SMOOTH MOTION ?
Yes No
IS IT ENOUGH TO ARE
CLOSE HAND Yes THERE No
OR GB OBVIOUS PB
FINGERS WITH CORRECTING
ONE MOTION ? MOTIONS ?
No Yes
GC PC
MTM – 2 System
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G - Get
Time in tmu 1 Hour= 100,000 tmu
Code GA GB GC PA PB PC
Distance (cm) No grasping
motion
One grasping
motion
More than one
grasping motion
No correction One correction More than one correction
- 5 3 7 14 3 10 21
- 15 6 10 19 6 15 26
- 30 9 14 23 11 19 30
- 45 13 18 27 15 24 36
- 80 17 23 32 20 30 41
GW: 1 tmu per 1 kg / daN PW: 1 tmu per 5 kg / daN
Weight / Force Weight / Force
A R E C S F B
Apply pressure Regrasp Eye motion Crank Step Foot motion Bend and arise
14 6 7 15 18 9 61
MTM - 2 Data Card P - Put
for weights/forces ≥ 2 kg/daN per hand for weights/forces ≥ 5 kg/daN per hand
GA GB GC PA PB PC
PC
PB
PA
GC
GB
GA
= easy = difficult
can be performed simultaneously with
practice
difficult to perform
simultaneously even after
long practice; allow both
times
= with practice
Simultaneous Motions
2 PB
can be performed simultaneously, with
practice, in the area of normal vision, as
long as the “POSITIONS” are
symmetrical.
easy to perform
simultaneously
GA R
GB A
GC E
PA F
PB S
PC B
GW Get Weight C
PW Put Weight
Motion pictures
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MTM - 2 Data Card
Time in min 1 tmu= 0.001 min
Code GA GB GC PA PB PC
Distance (cm)
- 5 0.002 0.004 0.008 0.002 0.006 0.013
- 15 0.004 0.006 0.011 0.004 0.009 0.016
- 30 0.005 0.008 0.014 0.007 0.011 0.018
- 45 0.008 0.011 0.016 0.009 0.014 0.022
- 80 0.010 0.014 0.019 0.012 0.018 0.025
GW : 0.001 min per 1 kg PW : 0.001 min per 5 kg
A R E C S F B
0.008 0.004 0.004 0.009 0.011 0.005 0.037
timeSSD® included
MTM-2 Data Card
match with the
standard MTM-2 Data Card
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Motion time compare
MTM - 2 Data Card
Time in min 1 tmu= 0.001 min
Code GA GB GC PA PB PC
Distance (cm)
- 5 0.002 0.004 0.008 0.002 0.006 0.013
- 15 0.004 0.006 0.011 0.004 0.009 0.016
- 30 0.005 0.008 0.014 0.007 0.011 0.018
- 45 0.008 0.011 0.016 0.009 0.014 0.022
- 80 0.010 0.014 0.019 0.012 0.018 0.025
GW : 0.001 min per 1 kg PW : 0.001 min per 5 kg
A R E C S F B
0.008 0.004 0.004 0.009 0.011 0.005 0.037
Pick up piece, easy grasp, 46-80 cm :
1. GB = Get from 80 cm
3. PA = Put from 80 cm
GB80 + PA80 = 0.014+0.012 =
= 0.026 min
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Motion time compare
MTM - 2 Data Card
Time in min 1 tmu= 0.001 min
Code GA GB GC PA PB PC
Distance (cm)
- 5 0.002 0.004 0.008 0.002 0.006 0.013
- 15 0.004 0.006 0.011 0.004 0.009 0.016
- 30 0.005 0.008 0.014 0.007 0.011 0.018
- 45 0.008 0.011 0.016 0.009 0.014 0.022
- 80 0.010 0.014 0.019 0.012 0.018 0.025
GW : 0.001 min per 1 kg PW : 0.001 min per 5 kg
A R E C S F B
0.008 0.004 0.004 0.009 0.011 0.005 0.037
Move or straighten piece, 16-30 cm :
Only the right hand needs additional time
1. GB = Get from 30 cm
2. PA = Put from 30 cm
GB30 + PA30 = 0.008+0.007 =
= 0.015 min
International Labor Organization recommended allowances
Allowance Difficulty parameter
Constant Variable
Easy Middle High
Content Value Content Value Content Value
Personal 5%
Basic Fatique 4%
Allowances
should be
applied on
element
level
Standing 2%
Abnormal poisition
/ awkward Slightly 0% Bending 2% Very 7%
Use of force < 2 kg 0% <18 kg 0.40 % per kg<32 kg 0.60 % per kg
Bad light Slightly 0% Well 2% Inadequate 5%
Atmospheric conditions (heat & humidity) : variable 0% - 100%
Close attention Fairly 0% Exacting 2% Very exacting 5%
Noise level Continuous 0% Loud 2% Very Loud 5%
Mental strain
Fairly
complex 1% Complex 4% Very complex 8%
Monotony Low 0% Medium 1% High 4%
Tediousness Rather 0% Tedious 2% Very tedious 5%
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SAM = Standard time + Allowance
1. Select the operation and a standard, cooperative worker
2. Select the video camera position to record with accuracy the cycle, the full workplace and surroundings
• Cycle: set of work contents that can be completely repeated
3. Make video recordings of few cycles
4. Divide the operation into MTM-2 elements
• Operation : the smallest work contents that can be done by a worker
• Element : part of operation
• Motion : part of element
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Work Measurement
5. Analysis of the operation with MTM-2 based timeSSD® elements and calculation of cycle time (basic time)
• Noncyclic and / or long-time cycle work contents are not included and analyzed (these are classified as
allowance)
• Considerations during analysis:
▪ Normal and maximum working area (right hand, left hand; male and female)
▪ Operations which contain both manual and machine processes (separately as a series, partial
overlapping, sweeping overlapping)
▪ Mechanized process time (e.g. finishing) approach:
o Machine data handbook or
o Develop theories with specially designed experimentation or
o Direct time study
6. Standard time = Basic time + Allowances
• Allowances (roughly): Personal (5%); Fatigue (about 5%); Delay (about 5%)
1. Sakamoto, S.: Beyond world-class productivity – Industrial engineering practice and theory. Springer-
Verlag, London (2010)
2. Kanawaty, G.: Introduction to work study (fourth edition). Geneva, International Labour Office, 1992
D
a
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Cutting Shop Floor
Application
Server
Quality Control
Webservices
MIZAR Real-Time
Terminals Server
Digital Manufacturing
Supervisor
Warehouse
DataS Software Solutions for: cost saving, efficiency increase, continuous added value
Engineering
QC
Treatment
RMG
Processing /
Laundry
_P
www.timessd.com
For the third-party software solutions which uses the
standard Methods data for Performance measurement or
any other reasons,
the
timeSSD® provides a dedicated, free API
0P2TEI6KEN

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timeSSD® the MTM-2 based ready to use elements with Standard Times

  • 1. 0P2TEI6KEN MTM-2 based ready to use elements with Standard Times free API for developers and integrators No user license No investment No maintenance fee Available from anywhere for everybody on “pay per use” cost effective pricing
  • 2. MTM : a generic term for a family of PMTS PMTS : Pre-determined Motion Time System method analysis technique where the times established for basic human motions (classified according to the nature of motion and the condition under which is made) are used to build up the time for a job at a defined level of performance; Basic human motions classification: a. Object related b. Behaviour related MTM – 2 : uses only the Behaviour concepts classify the motions according to what they look like to an observer Example for GET motion : movement of the empty hand for a distance of between 5 – 15 cm followed by a grasping action made by a single closing of the fingers M T M – M e t h o d s T i m e M e a s u r e m e n t MTM System express time data in TMU (Time Measurement Unit); 1 Hour = 100.000 TMU Picture: 2Morrow Solutions
  • 3. Category (1) Code Purpose Scope GET GA Reaching out with the hand or fingers to an object, grasping the object and subsequently releasing it Starts Reaching out the object GB Includes Reaching out to, gaining control and subsequently releasing control of the object GC Ends When the object is released PUT PA Moving an object to a destination with the hand or fingers Starts With an object grasped and under control PB Includes All transporting and correcting motions necessary to place the object PC Ends With object still under control at the intended place REGRASP R Changing the grasp on an object Starts With the object in the hand Includes Digital and hand muscular readjustment on the object Ends With the object in a new location in the hand MTM – 2 System M o t i o n C a t e g o r i e s
  • 4. Category (2) Code Purpose Scope APPLY PRESSURE A Exerting muscular force on an object Starts With the body member in contact with the object Includes The application of contrlolled increasing muscular force, a minimum reaction time to permit the reversal of force and the subsequent releasing of the muscular force Ends With the body member in contact with the object, but with muscular force released EYE ACTION E Recognizing a readily distinguishable characteristic of an object ; or: shifting the aim of the axis of vision to a new area Starts When other actions must cease because a characteristic of an object must be recognized Includes Muscular readjustment of the lens of the eyes and the mental processes required to recognize a distinguishable characteristic of an object; or: the eye motion performed to shift the aim of the axis of vision to a new viewing area Ends When other actions can start again FOOT MOTION F A short foot or leg motion when the purpose is not to move the body Starts With the foot or leg at rest Includes A motion not exceeding 30 cm that is pivoted at the hip, knee or instep Ends With the foot in a new location MTM – 2 System M o t i o n C a t e g o r i e s
  • 5. Category (3) Code Purpose Scope STEP S A leg motion with the purpose of moving the body; or: a leg motion longer than 30 cm Starts With the leg at rest Includes A motion of the leg where the purpose is to achieve displacement of the trunk; or: a leg motion longer thn 30 cm Ends With the leg at new location BEND AND ARISE B A lowering of the trunk followed by a rise Starts With motion of the trunk forward from an upright posture Includes Movement of the trunk and other body members to achieve a vertical change of body position to permit the hands to reach down to or below the knees and the subsequent arise from this position Ends With the body in an upright posture MTM – 2 System M o t i o n C a t e g o r i e s
  • 6. Category (4) Code Purpose Scope WEIGTH FACTORS GW The action required for the muscles of the hand and arm to take up the weight of the object (> 2 kg / hand) Starts With the grasp on the object completed Includes Muscular force necessary to gain full control of the weight of the object Ends When the object is sufficiently under control to permit movement of the object PW An addition to a PUT motion depending on the weight of the object moved (> 2 kg / hand) Starts When the move begins Includes The additional time, over and above the move time in PUT, to compensate for the differences in time required in moving heavy and light objects over the same distance Ends When the move ends CRANK C Moving an object in a circular path on more than half a revolution with the hand or finger Starts With the hand on the object Includes All transporting motions necessary to move an object in a circular path Ends With the hand on the object when one revolution is completed MTM – 2 System M o t i o n C a t e g o r i e s
  • 7. MTM – 2 System D e c i s i o n M o d e l GET PUT ARE ANY No IS IT A Yes GRASPING GA CONTINOUSLY PA MOTIONS REQUIRED ? SMOOTH MOTION ? Yes No IS IT ENOUGH TO ARE CLOSE HAND Yes THERE No OR GB OBVIOUS PB FINGERS WITH CORRECTING ONE MOTION ? MOTIONS ? No Yes GC PC
  • 8. MTM – 2 System D a t a C a r d G - Get Time in tmu 1 Hour= 100,000 tmu Code GA GB GC PA PB PC Distance (cm) No grasping motion One grasping motion More than one grasping motion No correction One correction More than one correction - 5 3 7 14 3 10 21 - 15 6 10 19 6 15 26 - 30 9 14 23 11 19 30 - 45 13 18 27 15 24 36 - 80 17 23 32 20 30 41 GW: 1 tmu per 1 kg / daN PW: 1 tmu per 5 kg / daN Weight / Force Weight / Force A R E C S F B Apply pressure Regrasp Eye motion Crank Step Foot motion Bend and arise 14 6 7 15 18 9 61 MTM - 2 Data Card P - Put for weights/forces ≥ 2 kg/daN per hand for weights/forces ≥ 5 kg/daN per hand GA GB GC PA PB PC PC PB PA GC GB GA = easy = difficult can be performed simultaneously with practice difficult to perform simultaneously even after long practice; allow both times = with practice Simultaneous Motions 2 PB can be performed simultaneously, with practice, in the area of normal vision, as long as the “POSITIONS” are symmetrical. easy to perform simultaneously GA R GB A GC E PA F PB S PC B GW Get Weight C PW Put Weight Motion pictures
  • 9. M T M - 2 c a r d v s t i m e S S D ® MTM - 2 Data Card Time in min 1 tmu= 0.001 min Code GA GB GC PA PB PC Distance (cm) - 5 0.002 0.004 0.008 0.002 0.006 0.013 - 15 0.004 0.006 0.011 0.004 0.009 0.016 - 30 0.005 0.008 0.014 0.007 0.011 0.018 - 45 0.008 0.011 0.016 0.009 0.014 0.022 - 80 0.010 0.014 0.019 0.012 0.018 0.025 GW : 0.001 min per 1 kg PW : 0.001 min per 5 kg A R E C S F B 0.008 0.004 0.004 0.009 0.011 0.005 0.037 timeSSD® included MTM-2 Data Card match with the standard MTM-2 Data Card
  • 10. M T M - 2 c a r d v s t i m e S S D ® Motion time compare MTM - 2 Data Card Time in min 1 tmu= 0.001 min Code GA GB GC PA PB PC Distance (cm) - 5 0.002 0.004 0.008 0.002 0.006 0.013 - 15 0.004 0.006 0.011 0.004 0.009 0.016 - 30 0.005 0.008 0.014 0.007 0.011 0.018 - 45 0.008 0.011 0.016 0.009 0.014 0.022 - 80 0.010 0.014 0.019 0.012 0.018 0.025 GW : 0.001 min per 1 kg PW : 0.001 min per 5 kg A R E C S F B 0.008 0.004 0.004 0.009 0.011 0.005 0.037 Pick up piece, easy grasp, 46-80 cm : 1. GB = Get from 80 cm 3. PA = Put from 80 cm GB80 + PA80 = 0.014+0.012 = = 0.026 min
  • 11. M T M - 2 c a r d v s t i m e S S D ® Motion time compare MTM - 2 Data Card Time in min 1 tmu= 0.001 min Code GA GB GC PA PB PC Distance (cm) - 5 0.002 0.004 0.008 0.002 0.006 0.013 - 15 0.004 0.006 0.011 0.004 0.009 0.016 - 30 0.005 0.008 0.014 0.007 0.011 0.018 - 45 0.008 0.011 0.016 0.009 0.014 0.022 - 80 0.010 0.014 0.019 0.012 0.018 0.025 GW : 0.001 min per 1 kg PW : 0.001 min per 5 kg A R E C S F B 0.008 0.004 0.004 0.009 0.011 0.005 0.037 Move or straighten piece, 16-30 cm : Only the right hand needs additional time 1. GB = Get from 30 cm 2. PA = Put from 30 cm GB30 + PA30 = 0.008+0.007 = = 0.015 min
  • 12. International Labor Organization recommended allowances Allowance Difficulty parameter Constant Variable Easy Middle High Content Value Content Value Content Value Personal 5% Basic Fatique 4% Allowances should be applied on element level Standing 2% Abnormal poisition / awkward Slightly 0% Bending 2% Very 7% Use of force < 2 kg 0% <18 kg 0.40 % per kg<32 kg 0.60 % per kg Bad light Slightly 0% Well 2% Inadequate 5% Atmospheric conditions (heat & humidity) : variable 0% - 100% Close attention Fairly 0% Exacting 2% Very exacting 5% Noise level Continuous 0% Loud 2% Very Loud 5% Mental strain Fairly complex 1% Complex 4% Very complex 8% Monotony Low 0% Medium 1% High 4% Tediousness Rather 0% Tedious 2% Very tedious 5% A l l o w a n c e s SAM = Standard time + Allowance
  • 13. 1. Select the operation and a standard, cooperative worker 2. Select the video camera position to record with accuracy the cycle, the full workplace and surroundings • Cycle: set of work contents that can be completely repeated 3. Make video recordings of few cycles 4. Divide the operation into MTM-2 elements • Operation : the smallest work contents that can be done by a worker • Element : part of operation • Motion : part of element S t a n d a r d t i m e Work Measurement 5. Analysis of the operation with MTM-2 based timeSSD® elements and calculation of cycle time (basic time) • Noncyclic and / or long-time cycle work contents are not included and analyzed (these are classified as allowance) • Considerations during analysis: ▪ Normal and maximum working area (right hand, left hand; male and female) ▪ Operations which contain both manual and machine processes (separately as a series, partial overlapping, sweeping overlapping) ▪ Mechanized process time (e.g. finishing) approach: o Machine data handbook or o Develop theories with specially designed experimentation or o Direct time study 6. Standard time = Basic time + Allowances • Allowances (roughly): Personal (5%); Fatigue (about 5%); Delay (about 5%)
  • 14. 1. Sakamoto, S.: Beyond world-class productivity – Industrial engineering practice and theory. Springer- Verlag, London (2010) 2. Kanawaty, G.: Introduction to work study (fourth edition). Geneva, International Labour Office, 1992 D a t a S o u r c e s
  • 15. Cutting Shop Floor Application Server Quality Control Webservices MIZAR Real-Time Terminals Server Digital Manufacturing Supervisor Warehouse DataS Software Solutions for: cost saving, efficiency increase, continuous added value Engineering QC Treatment RMG Processing / Laundry _P
  • 16. www.timessd.com For the third-party software solutions which uses the standard Methods data for Performance measurement or any other reasons, the timeSSD® provides a dedicated, free API 0P2TEI6KEN