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Beckhoff PLC System Overview
December, 2023
2
System Overview
Embedded PC CX
Infrastructure
Component
Panel PC
Industrial PC
I/O
Bus Terminal EtherCAT Terminal
EtherCAT Plug-in
Module
EtherCAT Box Fieldbus Box
Motion
Servo Drives Servomotors
MX System
Automation
TwinCAT
PCs Control Panel
3
Field Bus
4
Field Bus Devices
• Bus Controller (BCxxxx, BXxxxx)
- Example: BC3100 - Profibus Bus Terminal Controller
It is a Bus Coupler with integrated PLC functionality and
has a fieldbus interface for PROFIBUS.
- Example: BC9000 - Ethernet TCP/IP Bus Terminal
Controller.
It is a Bus Coupler with integrated PLC functionality and
has a fieldbus interface for Ethernet
5
Field Bus Devices
• Bus Controller (BCxxxx, BXxxxx)
- Example: BX9000 | Ethernet TCP/IP Bus
Terminal Controller.
- Example: BC9000 | Ethernet
TCP/IP Bus Terminal Controller.
29/08/2021 6
Field Bus Devices
• Bus Coupler (BKxxxx)
- Example: BK1120 - EtherCAT Bus Coupler for
standard Bus Terminals.
It is the link between the EtherCAT protocol at fieldbus
level and the Bus Terminals.
29/08/2021 7
Field Bus Devices
• Bus Terminal
- Digital Input: KL1xxx | Bus Terminals, digital input
Bus Terminals from the KL1xxx, KS1xxx and KM1xxx series are
intended for the acquisition of binary signals.
- Example: KL1012 | Bus Terminal, 2-channel digital input, 24 V DC,
0.2 ms.
Channel
29/08/2021 8
Field Bus Devices
• Bus Terminal
- Digital Output: KL2xxx | Bus Terminals, digital output
Bus Terminals from the KL2xxx, KS2xxx and KM2xxx series are
intended for the processing of digital/binary signals.
- Example: KL2022 | Bus Terminal, 2-channel digital output, 24 V
DC, 2 A.
Channel
29/08/2021 9
Field Bus Devices
• Bus Terminal
- Analog Input: KL3xxx | Bus Terminals, analog input
The KL3xxx and KM3xxx Bus Terminals process a wide range of
analog signals.
- Example: KL3002 | Bus Terminal, 2-channel analog input, voltage,
±10 V, 12 bit, differential.
Channel
29/08/2021 10
Field Bus Devices
• Bus Terminal
- Analog Output: KL4xxx | Bus Terminals, analog output
The KL4xxx and KM4xxx Bus Terminals output different analog
signals.
- Example: KL4004 | Bus Terminal, 4-channel analog output,
voltage, 0…10 V, 12 bit, differential.
Channel
29/08/2021 11
Field Bus Devices
• Bus Terminal
- KL5xxx | Bus Terminals, position measurement: High-speed
counting, along with position detection using an array of different
displacement transducer technologies, both absolute and
incremental, is an essential element of many automation
applications.
- Example: KL5051 | Bus Terminal, 1-channel encoder interface,
SSI, bidirectional.
29/08/2021 12
Field Bus Devices
• Bus Terminal
- KL6xxx | Bus Terminals, communication: The KL6xxx Bus
Terminals support complex signals such as digital interfaces.
- Example: KL6001 | Bus Terminal, 1-channel communication
interface, serial, RS232.
29/08/2021 13
Field Bus Devices
• Bus Terminal
- KL9xxx | Bus Terminals, system: Bus end terminal is necessary for
data exchange between the Bus Coupler and the Bus Terminals.
Each assembly must be terminated at the right hand end with a
bus end terminal
- Example: KL9010 | End terminal.
14
EtherCat Terminal
15
EtherCat Device
• EtherCat Coupler (EK1xxx, BK1xx0)
The EtherCAT Couplers are the link between the
EtherCAT protocol at fieldbus level and the EtherCAT
Terminals.
- Example: EK1100 | EtherCAT Coupler.
16
EtherCat Device
• EL1xxx | EtherCAT Terminals, digital input
The EtherCAT Terminals from the EL1xxx, ES1xxx and
ELX1xxx series are intended for the acquisition of binary
signals.
- Example: EL1004 | EtherCAT Terminal, 4-channel
digital input, 24 V DC, 3 ms.
17
EMBEDDED PC CX Series
Role: CPU module of the System
CX70xx CX80xx CX82xx CX90xx
….
CX5100 CX20x3 CX1010
18
EMBEDDED PC CX Series
CX70xx Series: Compact PLC (Mini PLC)
CX7000 CX7031 CX7050 CX7051 CX7080
Communication Ethernet, USB
Ethernet,
Profibus Slave,
USB
Ethernet,
CANopen Master,
USB
Ethernet,
CANopen Slave,
USB
Ethernet,
RS232/RS485,
USB
Control
Software
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
USB Interface: for USB data storage device
Others Interface for Master/Slave System
I/O Connection E-Bus or K-Bus ( automatic recognition )
19
EMBEDDED PC CX Series
CX81xx Series: Embedded PC
CX8110 CX8180 CX8190 CX8191
Communication
Ethernet,
EtherCAT slave
Ethernet,
RS232/RS485
Ethernet,
Ethernet for System
Ethernet,
Ethernet BACnet
Control Software
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System Others Interface use for Master/Slave System
I/O Connection E-Bus or K-Bus( automatic recognition)
20
EMBEDDED PC CX Series
CX82xx Series: Embedded PC
CX8200 CX8210 CX8280 CX8290
Communication Ethernet, USB
Ethernet,
EtherCAT slave,
USB
Ethernet,
RS232/RS485,
USB
Ethernet,
Ethernet Protocol (Profinet,
Ethernet IP, Ethernet),
USB
Control
Software
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
USB: for USB data storage device
Others Interface use for Master/Slave System
I/O Connection E-Bus or K-Bus( automatic recognition)
21
EMBEDDED PC CX Series
CX9240: Compact PC
Communication Ethernet, USB, Display Port, Optional Interface
Control Software
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
Display Port: for HMI System
Optional Interface: as wish of customer
USB interface: mouse, keyboard or USB memory
I/O Connection E-Bus or K-Bus( automatic recognition)
22
EMBEDDED PC CX Series
CX9020: Embeded PC
Communication Ethernet, USB, DVI-D, Optional Interface
Control
Software
TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
Optional Interface: as wish of customer
USB Interface: mouse, keyboard, USB memory
DVI-D Interface: for monitor or Panel
I/O Connection E-Bus or K-Bus( automatic recognition)
23
EMBEDDED PC CX Series
CX51xx Series: Embedded PC
CX5120 CX5130 CX5140
Communication
Ethernet, USB, DVI-D,
Optional Interface
Ethernet, USB, DVI-D,
Optional Interface
Ethernet, CANopen Master
Control Software
TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
USB Interface: mouse, keyboard, USB memory
DVI-D: for monitor or Panel
Optional Interface: as wish of customer
I/O Connection E-Bus or K-Bus( automatic recognition)
24
EMBEDDED PC CX Series
CX52xx, CX53xx Series: Embedded PC
CX5230, CX5330 CX5240, CX5340
Communication
Ethernet, USB, DVI-D,
Optional Interface
Ethernet, USB, DVI-D,
Optional Interface
Control Software
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
USB Interface: mouse, keyboard, USB memory
DVI-D: for monitor or Panel
Optional Interface: as wish of customer
I/O Connection E-Bus or K-Bus( automatic recognition)
25
EMBEDDED PC CX Series
CX56xx Series: Embedded PC
CX5620 CX5630
Communication
Ethernet, USB, DVI-D,
Optional Interface
Ethernet, USB, DVI-D,
Optional Interface
Control Software
TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
USB Interface: mouse, keyboard, USB memory
DVI-D: for monitor or Panel
Optional Interface: as wish of customer
I/O Connection E-Bus or K-Bus( automatic recognition)
26
EMBEDDED PC CX Series
CX20xx Series: Embedded PC
CX2033, 2043
Communication
Ethernet, USB, DVI-D,
Optional Interface
Control Software
TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
Connect to PC through Ethernet Interface
System
USB Interface: mouse, keyboard, USB memory
DVI-D: for monitor or Panel
Optional Interface: as wish of customer
I/O Connection Via Power Supply Module( E-Bus or K-Bus)
Include CX2030, CX2040, CX2042, CX2062, CX2072, CX2033, CX2043,
CX2042, 2062, 2072 CX2030, 2040
27
EMBEDDED PC CX Series
CX80xx Series: Embedded PC
CX8010 CX8030, CX8031 CX8050, CX8051 CX8080 CX8090, CX8091
Communication
Ethernet,
EtherCAT Slave
Ethernet,
Profibus,
EtherCAT
Ethernet,
CANopen
Ethernet,
EtherCAT,
RS232/RS485
Ethernet,
EtherCAT
Control
Software
TwinCAT 2 PLC
Connect to PC through Ethernet Interface
System Others Interface for Master/Slave System
I/O Connection E-Bus or K-Bus( automatic recognition)
28
EMBEDDED PC CX Series
CX80xx Series: Embedded PC
CX8095
CX8093
Communication
Ethernet, Profinet,
EthetCAT
Ethernet, EtherCAT,
Ethernet/IP
Control Software
TwinCAT 2 PLC
Connect to PC through Ethernet Interface
System Others Interface for Master/Slave System
I/O Connection E-Bus or K-Bus( automatic recognition)
29
EMBEDDED PC CX Series
CX10xx Series: Basic CPU
CX1010 CX1020 CX1030
Communication Ethernet Ethernet
Ethernet, CANopen Master,
USB
Control Software
TwinCAT 2 PLC runtime
TwinCAT 2 NC PTP runtime
Connect to PC through Ethernet Interface
I/O Connection Via Power Supply Module( E-Bus, K-Bus, K-Bus/IP-Link)
30
EMBEDDED PC CX Series
Additional Product: System Interface
CX2500-0030 CX2500-0031
Function RS232 RS422/RS485 Ethernet USB 3.0 Audio
Application CPU CX20xx, CX52x0, Cx53x0, CX56x0 CX20x3
CX2500-0060,
0061, 0062 CX2500-0070 CX2500-0021
31
EMBEDDED PC CX Series
Additional Product: System Interface
CX2500-B310 CX2500-M310
Function Profibus Slave Profibus Master CANopen Slave
CANopen
Master
Application CPU CX20xx, CX52x0, Cx53x0, CX56x0
CX2500-B510 CX2500-M510
32
EMBEDDED PC CX Series
Additional Product: Fieldbus Modules for CX10xx Series
CX1500-X310 CX1500-X510
Function Profibus CANopen DeviceNet Lightbus Master
SERCOS II
Master
Application CPU
X = B: Slave
X = M: Master
CX1500-X520 CX1500-M200 CX1500-M750
Fieldbus modules is use for CX10xx master/slave system
33
EMBEDDED PC CX Series
Additional Product: Power Supply Units for CX10xx Series
CX1100-0001 CX1100-000x
Characteristic 24VDC
Application CPU CX1010, CX1020 CX1030
I/O connection
x = 2,3: K-Bus Terminal
x = 4: E-Bus Terminal
CX1100-001x
34
EMBEDDED PC CX Series
Additional Product: Power Supply Unit
CX2100-0004 CX2100-0014
Characteristic
24VDC,
max 45W
24VDC,
max 130W
24VDC,
max 240W
24VDC, 45W,
internal UPS
24VDC, 100W,
External UPS
Application
CPU
CX2020,
CX203x
CX20xx CX20xx CX20xx, CX203x
CX20x0, CX20x3,
CX2042
I/O Connection E-Bus or K-Bus( automatic recognition)
CX2100-0024 CX2100-0904 CX2100-0914
35
EMBEDDED PC CX Series
Additional Product: Power Supply Unit
CX2100-0914: Power
Supply Unit
CX2100-0912
CX20xx External Battery
CX2033
Embedded PC
RJ45 Ethernet Cable
36
EMBEDDED PC CX Series
Additional Product: Extension Modules
CX2550-0010 CX2550-0020
Function CFast Slot
2
1
2 inch
HDD/SSD
USB extender
TX
USB extender
2.0 TX
Application CPU CX20xx
CX2550-0179 CX2500-0279
37
EMBEDDED PC CX Series
1. Put a screwdriver into the recess on the short side of the protective cap and lever it off.
2. Remove the protective cap to expose the bus connector.
3. Insert the fieldbus module on the left-hand side of the
basic CPU module. 4. The module clicks into the basic CPU module.
Mounting
38
EMBEDDED PC CX Series
Mounting
1. Plug the power supply unit into the high-pole connection on the right on
the basic CPU module.
2. Check whether the power supply unit is flush with the embedded PC.
39
EMBEDDED PC CX Series
Mounting
1. Place the Embedded PC on the DIN rail. Slightly press the Embedded PC
onto the DIN rail until a soft click can be heard and the Embedded PC has
latched
2. Subsequently, lock the catch on the left side of the Embedded PC.
3. Turn the latch counter clockwise until the latch quietly clicks and engages.
40
EMBEDDED PC CX Series
1. Unlock the latches at the top and bottom.
Mounting
2. Place the Embedded PC at the front of the mounting rail. Slightly press the
Embedded PC onto the mounting rail until a soft click can be heard and the
Embedded PC has latched.
3. Then lock the latches again.
41
I/O – EtherCAT Terminals
EtherCAT Terminal
EtherCAT Coupler
Bus Coupler
EL1xxx/Digital
Input
EL2xxx/Digital
Output
EL3xxx/Analog
Input
EL4xxx/Analog
Output
EL6xxx/Communication EL7xxx/Driver
…
42
I/O – EtherCAT Terminals
EtherCAT Coupler
EtherCAT Coupler Bus Coupler
Model EK1xxx, BK1xx0 EKxxxx
Function
Connect EtherCAT to
EtherCAT (E-Bus)
Connect fieldbus system
to EtherCAT( E-Bus)
Communication EtherCAT
Fieldbus (Profibus,
Modbus TCP/UDP, IoT,
Profinet RT, Ethernet IP)
I/O Connection E-Bus
Bus Coupler
43
I/O – EtherCAT Terminals
Digital/Analog Input/Output
Digital Input Digital Output Analog Input Analog Output
Model EL1xxx EL2xxx EL3xxx EL4xxx
Function
- 2,4,8,16
channels
- 8I/8O
Combine I/O
- 2,4,5,8,16
channels
- Combine I/O
- 1,2,3,4,5,6,8 channels
- Range: 0-10V, ±10V, 0-
20mA, 4-20mA, ±20mA, RTD,
PT100, Thermocouple,
Potentiometer, Pressure
<100mV, HART
- 1,2,4,8 channels
- Range: 0-10V,
±10V, 0-20mA, 4-
20mA, ±20mA,
HART, <100mV
I/O Connection E-Bus
44
I/O – EtherCAT Terminals
Multifunction
Position
Measurement
Communication System TwinSafe
Model EL5xxx EL6xxx EL9xxx ELx9xx
Function
- Encoder
- Displacement
Sensor
Communication
Interface: EtherCAT,
CANopen, CC-Link,
DeviceNET, Profinet,
RS232/422/485,…
Shield Terminal,
Overcurrent Protection,
Potential Supply, End
Terminal,…
Input, Output,
Logic
I/O Connection E-Bus
45
I/O – EtherCAT Terminals
EtherCAT Terminal System
Control PC, Embedded PC
Coupler
Extension
Input/Output/
Measurement/TwinSafe,…
Drive and
Motor
Connect
Wire
46
I/O – Bus Terminals
Bus Terminal
BKxxxx/ Bus
Coupler
KL1xxx/Digital
Input
KL2xxx/Digital
Output/
Compact Drive
KL3xxx/Analog
Input
KL4xxx/Analog
Output
KL6xxx/Communication
KL5xxx/Position
Mesurement
….
47
I/O – Bus Terminals
Bus Coupler Bus Controller
Model BK1xxx BCxxx, BXxxx
Function
Connect fieldbus system
to K-Bus
Work as Bus coupler with
integrated PLC functionality
Programmed by TwinCAT 2
Communication
Fieldbus (Profibus, Modbus TCP/UDP, IoT, Profinet RT,
Ethernet IP, RS232/422/485,…)
I/O Connection K-Bus
Bus Coupler
48
I/O – Bus Terminals
Digital/Analog Input/Output
Digital Input Digital Output Analog Input Analog Output
Model KL1xxx KL2xxx KL3xxx KL4xxx
Function
- 2,4,8,16,32,64
channels
- 8I/8O Combine
I/O
- 2,4,5,8,16,32,
64 channels
- Combine I/O
- 1,2,3,4,8 channels
- Range: 0-10V, ±10V, 0-
20mA, 4-20mA, ±20mA,
RTD, PT100, Thermocouple,
Potentiometer, Pressure
<100mV, HART
- 1,2,4,8 channels
- Range: 0-10V,
±10V, 0-20mA, 4-
20mA, ±20mA,
I/O Connection K-Bus
49
I/O – Bus Terminals
Multifunction
Position
Measurement
Communication System TwinSafe
Model KL5xxx KL6xxx KL9xxx KLx9xx
Function - Encoder
Communication
Interface: IO-Link, M-
Bus, MP-Bus,
RS232/422/485,…
Bus Terminal,
Overcurrent Protection,
Potential Supply, End
Terminal,…
Input, Output,
Logic
I/O Connection K-Bus
50
I/O – Bus Terminals
Multifunction
Manual
Operating
Model KL85xx
Function
Placeholder,
Input, Output
I/O Connection K-Bus
Mounting on Control Cabinet door
51
I/O – EtherCAT and Bus Terminals
Mounting for EtherCAT and Bus Terminal
Assembly Disassembly
Power contact left side
52
I/O – EtherCAT Plug-in Modules
EtherCAT Plug-in
Modules
EJ11xx/
EtherCAT
Coupler
EJ1xxx/Digital
Input
EJ2xxx/Digital
Output
EJ3xxx/Analog
Input
EJ4xxx/Analog
Output
EJ6xxx/Communication
Signal Distribution
Board EJ7xxx/Compact Drive
…
53
Coupler Extension
Model EJ11xx EKxxx
Function
Connect Ethernet system
to EtherCAT
Connect Embedded PC or
EtherCAT Terminals with
EtherCAT Plug-in Modules
Communication EtherCAT
I/O Connection
Via Signal Distribution
Board (PCB connectors)
E-Bus
EtherCAT Coupler
I/O – EtherCAT Plug-in Modules
54
Digital/Analog Input/Output
Digital Input Digital Output Analog Input Analog Output
Model EJ1xxx EJ2xxx EJ3xxx EJ4xxx
Function
- 4,8,12,16
channels
- Combine I/O
- 1,2,4,8,12,16
channels
- Combine I/O
- 2,4,5,8 channels
- Range: 0-10V, ±10V, 0-
20mA, 4-20mA, ±20mA,
RTD, PT100, Thermocouple,
Potentiometer, Pressure
<100mV, <10mA
- 2,4,8 channels
- Range: 0-10V,
±10V, 0-20mA, 4-
20mA, ±20mA,
<100mV
I/O Connection Via Signal Distribution Board (PCB connectors)
I/O – EtherCAT Plug-in Modules
55
Multifunction
Position
Measurement
Communication System TwinSafe
Model EJ5xxx EJ6xxx EJ9xxx EJx9xx
Function - Encoder
Communication
Interface: IO-Link,
EtherCAT,
Master/ Controller
Place Holder, Power
Supply, Brake Chopper
Input, Output,
Logic
I/O Connection Via Signal Distribution Board (PCB connectors)
I/O – EtherCAT Plug-in Modules
56
Mounting
Using Signal Distribution Board
I/O – EtherCAT Plug-in Modules
57
I/O – EtherCAT Box
EtherCAT Box: Include EPxxxx, EPPxxxx, Eqxxxx, ERxxxx
EP1xxx/
Digital Input
EP2xxx/Digital
Output
EP23xx/Digital
I/O Combine
EP3xxx/Analog
Input
EP4xxx/Analog
Output
EP6xxx/Communication
EP43xx/Analog I/O
combine
….
• Fully potted modules
• Wet, dusty and dirty
working condition
EP7xxx/Compact Drive
58
I/O – EtherCAT Box
Digital/Analog Input/Output
Digital Input Digital Output Analog Input Analog Output
Model EP1xxx EP2xxx EP3xxx EP4xxx
Function
- 8,12,16
channels
- Combine I/O
- 4,8,12,16,24
channels
- Combine I/O
- 2,4,5,8 channels, Combine
- Range: 0-10V, ±10V, 0-
20mA, 4-20mA, ±20mA,
RTD, PT100, Thermocouple,
Potentiometer, Pressure
<100mV
- 2,4,8 channels,
Combine
- Range: 0-10V,
±10V, 0-20mA, 4-
20mA, ±20mA,
<100mV
I/O Connection EtherCAT (through wire)
59
Multifunction
Position
Measurement
Communication System TwinSafe
Model EP5xxx EP6xxx EP9xxx EPx9xx
Function - Encoder
Communication
Interface: IO-Link,
EtherCAT, Ethernet
Master/ Controller
RS232/422/485
ID Switch, Power Supply,
Brake Chopper, Power
Distribution, EtherCAT to
Profinet, Overcurrent
Protection
Input, Output,
Logic, Analog
I/O Connection EtherCAT (through wire)
I/O – EtherCAT Box
60
Special Function
Special Function
Model EP8xxx
Function
- Multi I/O, PWM, analog
- Multi-interface
I/O Connection EtherCAT (through wire)
I/O – EtherCAT Box
61
I/O – EtherCAT Box
EtherCAT Box: System Structure
62
I/O – Fieldbus Box
FieldBus Box
EtherCAT
LightBus PROFIBUS AnterBUS CANOpen
Ethernet
RS495/RS232
…. Profinet, Modbus,
DeviceNet and Ethernet IP
63
I/O – Fieldbus Box
Fieldbus System
Model IL230x-B110 IL230x-B200 IL230x-B/C3xxx IL230x-B400
Communication EtherCAT Lightbus Profibus Interbus
Function
- Coupler Box
- Digital 4I/4O
combine
- Coupler Box
- Digital Output
- Digital I/O
Combine
- Coupler Box
- PLC Box
- Digital I/O
- Analog I/O
- Position Measurement
- Communication
- Coupler Box
- Digital I/O
64
I/O – Fieldbus Box
Fieldbus System
Model IL230x-B510/518 IL230x-B520/528 IL230x-B730 IL230x-B800
Communication CANopen Devicenet Modbus RS485
Function
- Coupler Box
- PLC Box
- Digital I/O
- Analog I/O
- Position Measurement
- Communication
- Coupler Box
- PLC Box
- Digital I/O
- Analog I/O
- Position Measurement
- Communication
- Coupler Box
- Digital I/O, Combine
- Coupler Box
- Digital I/O, Combine
65
I/O – Fieldbus Box
Fieldbus System
Model IL230x-B/C810 IL230x-B/C900 IL230x-B903 IL230x-B905
Communication RS232 Ethernet TCP/UDP Profinet Ethernet/IP
Function
- Coupler Box
- PLC Box
- Digital I/O, Combine
- Coupler Box
- PLC Box
- Digital Combine I/O
- Coupler Box
- Digital I/O, Combine
- Coupler Box
- Digital I/O, Combine
66
I/O – I/O-Link Box
I/O-Link System
Digital Input Digital Output Analog Input Analog Output
Model EPI1xxx EPI2xxx EPI3xxx EPI4xxx
Function
- 8,16 channels
- Combine I/O
- 8,16 channels
- Combine I/O
- 4,8 channels
- Range: 0-10V, ±10V,
0-20mA, 4-20mA
- 2I/2O channels
- Range: 0-10V, ±10V,
0-20mA, 4-20mA
67
I/O – I/O-Link Box
I/O-Link System
I/O-Link Cable
Sensor Cable
68
I/O – EtherCAT and Fieldbus Box
Mounting for EtherCAT and Fieldbus Box
Mounting Rail ZS5300-0001 The mounting rail ZS5300-0001 (500 mm x 129 mm)
allows the time saving assembly of modules.
The rail is made of stainless steel, 1.5 mm thick, with already pre-made M3 threads for
the modules. The rail has got 5.3 mm slots to mount it via M5 screws to the machine
Crew holes
69
Others
Power Supply Infrastructure components
Model PSxxxx CUxxxx/EPxxxx
Function
- Input: 100 – 240, 200 – 240VAC,
380 – 480 VAC, 110 – 150VDC
- Output: 24VDC, 48VDC
- Up to 16 EtherCAT Ports
70
MX System
MX Baseplate
MX IPC MX Coupler MX I/O module
MX Drives MX Relay
Module
MX System
Module
71
MX SYSTEM
MX BASE PLATE AND IPC
Baseplate IPC System Modules
Model MB10xx/MB20xx/MB3112 MC60xx/MC9240 MSxxxx
Function
- 1 row 8/12 data slots
- 2 rows 12/18 combine data and
power slot
- 3 rows 12 combine data and power
slot
CPU Modules
- EtherCAT/ Power Infeed
- EtherCAT/ Power Output
- Power Supply
- Ethernet Switch
- UPS
- Empty Housing
72
MX SYSTEM
Digital/Analog Input/Output
Couplers I/O modules Drive Modules Relay Modules
Model MKxxxx MOxxxx MDxxxx MRxxxx
Function
- EtherCAT
- Profinet
- Ethernet/IP
- Digital I/O
- Analog I/O
- Position measurement
- Communication
- Compact Drive
- TwinSafe
- Frequency Inverter
- DC Links Power
Supplies
- Servo Drives
- Capacitors
- Relay Output
- Solid State
- Motor Reverse Starter
- Motor Direct Starter
73
MX System
Mounting: Put modules on Baseplate
74
Software
• TwinCAT 2 runtime
• TwinCAT 3 runtime
• Beckhoff Device Manager
TwinCAT 2 TwinCAT 3
Programing
Language
+ Instruction List (IL)
+ Structure Text (ST)
+ Function Block Diagram (FBD)
+ Ladder Diagram (LD)
+ Continuous Function Chart (CFC)
+ Sequential Function Chart (SFC)
TwinCAT 3.1 or Upper can be programmed by C/C++ via
TcCOM
75
EXAMPLE
1
2
3 4 5 6 7 8 9
76
EXAMPLE
Number Explain
1 CX9000-N031, System Interface Module RS232/422/485
2 CX9000-N000, System Interface Module Ethernet
3
CX9001-1001, CPU Module
+ TwinCAT PLC runtime, connect through Ethernet Cable RJ45
+ Bus Terminals System
4
KL2502, Bus Terminal
+ 2 channels PWM output, 24VDC, 0.1A
5
KL1859, Bus Terminal
+ 8 channels digital input, 8 channels digital output, 24VDC, 0.5A
6
KL2541, Bus Terminal
+ 1 output for stepper motor; 2 input for end position (encoder)
7
KL3064, Bus Terminal
+ 4 channels analog input, range 0-10V
8
KL4001, Bus Terminal
+ 1 channel analog output, range 0-10V
9
KL9010, Bus Terminal
+ End Terminal for Bus Terminals System
77
EXAMPLE
1 2 3 4 5 6 7
78
EXAMPLE
Number Explain
1
EK1914, EtherCAT Terminals
+ EtherCAT Coupler with 6 digital Input and 6 digital Output
2
EL9410, EtherCAT Terminals
+ Power Supply Terminal
3
EL1859, EtherCAT Terminals
+ 8 channels digital input, 8 channels digital output, 24VDC, 0.5A
4
EL1008, EtherCAT Terminals
+ 8 channels digital input, 24VDC
5
EL2809, EtherCAT Terminals
+ 16 channels digital output, 24 V DC, 0.5 A
6
EL3312, EtherCAT Terminals
+ 2-channel analog input (temperature, thermocouple)
7
EK1110, EtherCAT Terminals
+ EtherCAT Extension

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Beckhoff Programmable Logic Control Overview Presentation

  • 1. Beckhoff PLC System Overview December, 2023
  • 2. 2 System Overview Embedded PC CX Infrastructure Component Panel PC Industrial PC I/O Bus Terminal EtherCAT Terminal EtherCAT Plug-in Module EtherCAT Box Fieldbus Box Motion Servo Drives Servomotors MX System Automation TwinCAT PCs Control Panel
  • 4. 4 Field Bus Devices • Bus Controller (BCxxxx, BXxxxx) - Example: BC3100 - Profibus Bus Terminal Controller It is a Bus Coupler with integrated PLC functionality and has a fieldbus interface for PROFIBUS. - Example: BC9000 - Ethernet TCP/IP Bus Terminal Controller. It is a Bus Coupler with integrated PLC functionality and has a fieldbus interface for Ethernet
  • 5. 5 Field Bus Devices • Bus Controller (BCxxxx, BXxxxx) - Example: BX9000 | Ethernet TCP/IP Bus Terminal Controller. - Example: BC9000 | Ethernet TCP/IP Bus Terminal Controller.
  • 6. 29/08/2021 6 Field Bus Devices • Bus Coupler (BKxxxx) - Example: BK1120 - EtherCAT Bus Coupler for standard Bus Terminals. It is the link between the EtherCAT protocol at fieldbus level and the Bus Terminals.
  • 7. 29/08/2021 7 Field Bus Devices • Bus Terminal - Digital Input: KL1xxx | Bus Terminals, digital input Bus Terminals from the KL1xxx, KS1xxx and KM1xxx series are intended for the acquisition of binary signals. - Example: KL1012 | Bus Terminal, 2-channel digital input, 24 V DC, 0.2 ms. Channel
  • 8. 29/08/2021 8 Field Bus Devices • Bus Terminal - Digital Output: KL2xxx | Bus Terminals, digital output Bus Terminals from the KL2xxx, KS2xxx and KM2xxx series are intended for the processing of digital/binary signals. - Example: KL2022 | Bus Terminal, 2-channel digital output, 24 V DC, 2 A. Channel
  • 9. 29/08/2021 9 Field Bus Devices • Bus Terminal - Analog Input: KL3xxx | Bus Terminals, analog input The KL3xxx and KM3xxx Bus Terminals process a wide range of analog signals. - Example: KL3002 | Bus Terminal, 2-channel analog input, voltage, ±10 V, 12 bit, differential. Channel
  • 10. 29/08/2021 10 Field Bus Devices • Bus Terminal - Analog Output: KL4xxx | Bus Terminals, analog output The KL4xxx and KM4xxx Bus Terminals output different analog signals. - Example: KL4004 | Bus Terminal, 4-channel analog output, voltage, 0…10 V, 12 bit, differential. Channel
  • 11. 29/08/2021 11 Field Bus Devices • Bus Terminal - KL5xxx | Bus Terminals, position measurement: High-speed counting, along with position detection using an array of different displacement transducer technologies, both absolute and incremental, is an essential element of many automation applications. - Example: KL5051 | Bus Terminal, 1-channel encoder interface, SSI, bidirectional.
  • 12. 29/08/2021 12 Field Bus Devices • Bus Terminal - KL6xxx | Bus Terminals, communication: The KL6xxx Bus Terminals support complex signals such as digital interfaces. - Example: KL6001 | Bus Terminal, 1-channel communication interface, serial, RS232.
  • 13. 29/08/2021 13 Field Bus Devices • Bus Terminal - KL9xxx | Bus Terminals, system: Bus end terminal is necessary for data exchange between the Bus Coupler and the Bus Terminals. Each assembly must be terminated at the right hand end with a bus end terminal - Example: KL9010 | End terminal.
  • 15. 15 EtherCat Device • EtherCat Coupler (EK1xxx, BK1xx0) The EtherCAT Couplers are the link between the EtherCAT protocol at fieldbus level and the EtherCAT Terminals. - Example: EK1100 | EtherCAT Coupler.
  • 16. 16 EtherCat Device • EL1xxx | EtherCAT Terminals, digital input The EtherCAT Terminals from the EL1xxx, ES1xxx and ELX1xxx series are intended for the acquisition of binary signals. - Example: EL1004 | EtherCAT Terminal, 4-channel digital input, 24 V DC, 3 ms.
  • 17. 17 EMBEDDED PC CX Series Role: CPU module of the System CX70xx CX80xx CX82xx CX90xx …. CX5100 CX20x3 CX1010
  • 18. 18 EMBEDDED PC CX Series CX70xx Series: Compact PLC (Mini PLC) CX7000 CX7031 CX7050 CX7051 CX7080 Communication Ethernet, USB Ethernet, Profibus Slave, USB Ethernet, CANopen Master, USB Ethernet, CANopen Slave, USB Ethernet, RS232/RS485, USB Control Software TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System USB Interface: for USB data storage device Others Interface for Master/Slave System I/O Connection E-Bus or K-Bus ( automatic recognition )
  • 19. 19 EMBEDDED PC CX Series CX81xx Series: Embedded PC CX8110 CX8180 CX8190 CX8191 Communication Ethernet, EtherCAT slave Ethernet, RS232/RS485 Ethernet, Ethernet for System Ethernet, Ethernet BACnet Control Software TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System Others Interface use for Master/Slave System I/O Connection E-Bus or K-Bus( automatic recognition)
  • 20. 20 EMBEDDED PC CX Series CX82xx Series: Embedded PC CX8200 CX8210 CX8280 CX8290 Communication Ethernet, USB Ethernet, EtherCAT slave, USB Ethernet, RS232/RS485, USB Ethernet, Ethernet Protocol (Profinet, Ethernet IP, Ethernet), USB Control Software TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System USB: for USB data storage device Others Interface use for Master/Slave System I/O Connection E-Bus or K-Bus( automatic recognition)
  • 21. 21 EMBEDDED PC CX Series CX9240: Compact PC Communication Ethernet, USB, Display Port, Optional Interface Control Software TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System Display Port: for HMI System Optional Interface: as wish of customer USB interface: mouse, keyboard or USB memory I/O Connection E-Bus or K-Bus( automatic recognition)
  • 22. 22 EMBEDDED PC CX Series CX9020: Embeded PC Communication Ethernet, USB, DVI-D, Optional Interface Control Software TwinCAT 2 runtime TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System Optional Interface: as wish of customer USB Interface: mouse, keyboard, USB memory DVI-D Interface: for monitor or Panel I/O Connection E-Bus or K-Bus( automatic recognition)
  • 23. 23 EMBEDDED PC CX Series CX51xx Series: Embedded PC CX5120 CX5130 CX5140 Communication Ethernet, USB, DVI-D, Optional Interface Ethernet, USB, DVI-D, Optional Interface Ethernet, CANopen Master Control Software TwinCAT 2 runtime TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System USB Interface: mouse, keyboard, USB memory DVI-D: for monitor or Panel Optional Interface: as wish of customer I/O Connection E-Bus or K-Bus( automatic recognition)
  • 24. 24 EMBEDDED PC CX Series CX52xx, CX53xx Series: Embedded PC CX5230, CX5330 CX5240, CX5340 Communication Ethernet, USB, DVI-D, Optional Interface Ethernet, USB, DVI-D, Optional Interface Control Software TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System USB Interface: mouse, keyboard, USB memory DVI-D: for monitor or Panel Optional Interface: as wish of customer I/O Connection E-Bus or K-Bus( automatic recognition)
  • 25. 25 EMBEDDED PC CX Series CX56xx Series: Embedded PC CX5620 CX5630 Communication Ethernet, USB, DVI-D, Optional Interface Ethernet, USB, DVI-D, Optional Interface Control Software TwinCAT 2 runtime TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System USB Interface: mouse, keyboard, USB memory DVI-D: for monitor or Panel Optional Interface: as wish of customer I/O Connection E-Bus or K-Bus( automatic recognition)
  • 26. 26 EMBEDDED PC CX Series CX20xx Series: Embedded PC CX2033, 2043 Communication Ethernet, USB, DVI-D, Optional Interface Control Software TwinCAT 2 runtime TwinCAT 3 runtime (XAR) Connect to PC through Ethernet Interface System USB Interface: mouse, keyboard, USB memory DVI-D: for monitor or Panel Optional Interface: as wish of customer I/O Connection Via Power Supply Module( E-Bus or K-Bus) Include CX2030, CX2040, CX2042, CX2062, CX2072, CX2033, CX2043, CX2042, 2062, 2072 CX2030, 2040
  • 27. 27 EMBEDDED PC CX Series CX80xx Series: Embedded PC CX8010 CX8030, CX8031 CX8050, CX8051 CX8080 CX8090, CX8091 Communication Ethernet, EtherCAT Slave Ethernet, Profibus, EtherCAT Ethernet, CANopen Ethernet, EtherCAT, RS232/RS485 Ethernet, EtherCAT Control Software TwinCAT 2 PLC Connect to PC through Ethernet Interface System Others Interface for Master/Slave System I/O Connection E-Bus or K-Bus( automatic recognition)
  • 28. 28 EMBEDDED PC CX Series CX80xx Series: Embedded PC CX8095 CX8093 Communication Ethernet, Profinet, EthetCAT Ethernet, EtherCAT, Ethernet/IP Control Software TwinCAT 2 PLC Connect to PC through Ethernet Interface System Others Interface for Master/Slave System I/O Connection E-Bus or K-Bus( automatic recognition)
  • 29. 29 EMBEDDED PC CX Series CX10xx Series: Basic CPU CX1010 CX1020 CX1030 Communication Ethernet Ethernet Ethernet, CANopen Master, USB Control Software TwinCAT 2 PLC runtime TwinCAT 2 NC PTP runtime Connect to PC through Ethernet Interface I/O Connection Via Power Supply Module( E-Bus, K-Bus, K-Bus/IP-Link)
  • 30. 30 EMBEDDED PC CX Series Additional Product: System Interface CX2500-0030 CX2500-0031 Function RS232 RS422/RS485 Ethernet USB 3.0 Audio Application CPU CX20xx, CX52x0, Cx53x0, CX56x0 CX20x3 CX2500-0060, 0061, 0062 CX2500-0070 CX2500-0021
  • 31. 31 EMBEDDED PC CX Series Additional Product: System Interface CX2500-B310 CX2500-M310 Function Profibus Slave Profibus Master CANopen Slave CANopen Master Application CPU CX20xx, CX52x0, Cx53x0, CX56x0 CX2500-B510 CX2500-M510
  • 32. 32 EMBEDDED PC CX Series Additional Product: Fieldbus Modules for CX10xx Series CX1500-X310 CX1500-X510 Function Profibus CANopen DeviceNet Lightbus Master SERCOS II Master Application CPU X = B: Slave X = M: Master CX1500-X520 CX1500-M200 CX1500-M750 Fieldbus modules is use for CX10xx master/slave system
  • 33. 33 EMBEDDED PC CX Series Additional Product: Power Supply Units for CX10xx Series CX1100-0001 CX1100-000x Characteristic 24VDC Application CPU CX1010, CX1020 CX1030 I/O connection x = 2,3: K-Bus Terminal x = 4: E-Bus Terminal CX1100-001x
  • 34. 34 EMBEDDED PC CX Series Additional Product: Power Supply Unit CX2100-0004 CX2100-0014 Characteristic 24VDC, max 45W 24VDC, max 130W 24VDC, max 240W 24VDC, 45W, internal UPS 24VDC, 100W, External UPS Application CPU CX2020, CX203x CX20xx CX20xx CX20xx, CX203x CX20x0, CX20x3, CX2042 I/O Connection E-Bus or K-Bus( automatic recognition) CX2100-0024 CX2100-0904 CX2100-0914
  • 35. 35 EMBEDDED PC CX Series Additional Product: Power Supply Unit CX2100-0914: Power Supply Unit CX2100-0912 CX20xx External Battery CX2033 Embedded PC RJ45 Ethernet Cable
  • 36. 36 EMBEDDED PC CX Series Additional Product: Extension Modules CX2550-0010 CX2550-0020 Function CFast Slot 2 1 2 inch HDD/SSD USB extender TX USB extender 2.0 TX Application CPU CX20xx CX2550-0179 CX2500-0279
  • 37. 37 EMBEDDED PC CX Series 1. Put a screwdriver into the recess on the short side of the protective cap and lever it off. 2. Remove the protective cap to expose the bus connector. 3. Insert the fieldbus module on the left-hand side of the basic CPU module. 4. The module clicks into the basic CPU module. Mounting
  • 38. 38 EMBEDDED PC CX Series Mounting 1. Plug the power supply unit into the high-pole connection on the right on the basic CPU module. 2. Check whether the power supply unit is flush with the embedded PC.
  • 39. 39 EMBEDDED PC CX Series Mounting 1. Place the Embedded PC on the DIN rail. Slightly press the Embedded PC onto the DIN rail until a soft click can be heard and the Embedded PC has latched 2. Subsequently, lock the catch on the left side of the Embedded PC. 3. Turn the latch counter clockwise until the latch quietly clicks and engages.
  • 40. 40 EMBEDDED PC CX Series 1. Unlock the latches at the top and bottom. Mounting 2. Place the Embedded PC at the front of the mounting rail. Slightly press the Embedded PC onto the mounting rail until a soft click can be heard and the Embedded PC has latched. 3. Then lock the latches again.
  • 41. 41 I/O – EtherCAT Terminals EtherCAT Terminal EtherCAT Coupler Bus Coupler EL1xxx/Digital Input EL2xxx/Digital Output EL3xxx/Analog Input EL4xxx/Analog Output EL6xxx/Communication EL7xxx/Driver …
  • 42. 42 I/O – EtherCAT Terminals EtherCAT Coupler EtherCAT Coupler Bus Coupler Model EK1xxx, BK1xx0 EKxxxx Function Connect EtherCAT to EtherCAT (E-Bus) Connect fieldbus system to EtherCAT( E-Bus) Communication EtherCAT Fieldbus (Profibus, Modbus TCP/UDP, IoT, Profinet RT, Ethernet IP) I/O Connection E-Bus Bus Coupler
  • 43. 43 I/O – EtherCAT Terminals Digital/Analog Input/Output Digital Input Digital Output Analog Input Analog Output Model EL1xxx EL2xxx EL3xxx EL4xxx Function - 2,4,8,16 channels - 8I/8O Combine I/O - 2,4,5,8,16 channels - Combine I/O - 1,2,3,4,5,6,8 channels - Range: 0-10V, ±10V, 0- 20mA, 4-20mA, ±20mA, RTD, PT100, Thermocouple, Potentiometer, Pressure <100mV, HART - 1,2,4,8 channels - Range: 0-10V, ±10V, 0-20mA, 4- 20mA, ±20mA, HART, <100mV I/O Connection E-Bus
  • 44. 44 I/O – EtherCAT Terminals Multifunction Position Measurement Communication System TwinSafe Model EL5xxx EL6xxx EL9xxx ELx9xx Function - Encoder - Displacement Sensor Communication Interface: EtherCAT, CANopen, CC-Link, DeviceNET, Profinet, RS232/422/485,… Shield Terminal, Overcurrent Protection, Potential Supply, End Terminal,… Input, Output, Logic I/O Connection E-Bus
  • 45. 45 I/O – EtherCAT Terminals EtherCAT Terminal System Control PC, Embedded PC Coupler Extension Input/Output/ Measurement/TwinSafe,… Drive and Motor Connect Wire
  • 46. 46 I/O – Bus Terminals Bus Terminal BKxxxx/ Bus Coupler KL1xxx/Digital Input KL2xxx/Digital Output/ Compact Drive KL3xxx/Analog Input KL4xxx/Analog Output KL6xxx/Communication KL5xxx/Position Mesurement ….
  • 47. 47 I/O – Bus Terminals Bus Coupler Bus Controller Model BK1xxx BCxxx, BXxxx Function Connect fieldbus system to K-Bus Work as Bus coupler with integrated PLC functionality Programmed by TwinCAT 2 Communication Fieldbus (Profibus, Modbus TCP/UDP, IoT, Profinet RT, Ethernet IP, RS232/422/485,…) I/O Connection K-Bus Bus Coupler
  • 48. 48 I/O – Bus Terminals Digital/Analog Input/Output Digital Input Digital Output Analog Input Analog Output Model KL1xxx KL2xxx KL3xxx KL4xxx Function - 2,4,8,16,32,64 channels - 8I/8O Combine I/O - 2,4,5,8,16,32, 64 channels - Combine I/O - 1,2,3,4,8 channels - Range: 0-10V, ±10V, 0- 20mA, 4-20mA, ±20mA, RTD, PT100, Thermocouple, Potentiometer, Pressure <100mV, HART - 1,2,4,8 channels - Range: 0-10V, ±10V, 0-20mA, 4- 20mA, ±20mA, I/O Connection K-Bus
  • 49. 49 I/O – Bus Terminals Multifunction Position Measurement Communication System TwinSafe Model KL5xxx KL6xxx KL9xxx KLx9xx Function - Encoder Communication Interface: IO-Link, M- Bus, MP-Bus, RS232/422/485,… Bus Terminal, Overcurrent Protection, Potential Supply, End Terminal,… Input, Output, Logic I/O Connection K-Bus
  • 50. 50 I/O – Bus Terminals Multifunction Manual Operating Model KL85xx Function Placeholder, Input, Output I/O Connection K-Bus Mounting on Control Cabinet door
  • 51. 51 I/O – EtherCAT and Bus Terminals Mounting for EtherCAT and Bus Terminal Assembly Disassembly Power contact left side
  • 52. 52 I/O – EtherCAT Plug-in Modules EtherCAT Plug-in Modules EJ11xx/ EtherCAT Coupler EJ1xxx/Digital Input EJ2xxx/Digital Output EJ3xxx/Analog Input EJ4xxx/Analog Output EJ6xxx/Communication Signal Distribution Board EJ7xxx/Compact Drive …
  • 53. 53 Coupler Extension Model EJ11xx EKxxx Function Connect Ethernet system to EtherCAT Connect Embedded PC or EtherCAT Terminals with EtherCAT Plug-in Modules Communication EtherCAT I/O Connection Via Signal Distribution Board (PCB connectors) E-Bus EtherCAT Coupler I/O – EtherCAT Plug-in Modules
  • 54. 54 Digital/Analog Input/Output Digital Input Digital Output Analog Input Analog Output Model EJ1xxx EJ2xxx EJ3xxx EJ4xxx Function - 4,8,12,16 channels - Combine I/O - 1,2,4,8,12,16 channels - Combine I/O - 2,4,5,8 channels - Range: 0-10V, ±10V, 0- 20mA, 4-20mA, ±20mA, RTD, PT100, Thermocouple, Potentiometer, Pressure <100mV, <10mA - 2,4,8 channels - Range: 0-10V, ±10V, 0-20mA, 4- 20mA, ±20mA, <100mV I/O Connection Via Signal Distribution Board (PCB connectors) I/O – EtherCAT Plug-in Modules
  • 55. 55 Multifunction Position Measurement Communication System TwinSafe Model EJ5xxx EJ6xxx EJ9xxx EJx9xx Function - Encoder Communication Interface: IO-Link, EtherCAT, Master/ Controller Place Holder, Power Supply, Brake Chopper Input, Output, Logic I/O Connection Via Signal Distribution Board (PCB connectors) I/O – EtherCAT Plug-in Modules
  • 56. 56 Mounting Using Signal Distribution Board I/O – EtherCAT Plug-in Modules
  • 57. 57 I/O – EtherCAT Box EtherCAT Box: Include EPxxxx, EPPxxxx, Eqxxxx, ERxxxx EP1xxx/ Digital Input EP2xxx/Digital Output EP23xx/Digital I/O Combine EP3xxx/Analog Input EP4xxx/Analog Output EP6xxx/Communication EP43xx/Analog I/O combine …. • Fully potted modules • Wet, dusty and dirty working condition EP7xxx/Compact Drive
  • 58. 58 I/O – EtherCAT Box Digital/Analog Input/Output Digital Input Digital Output Analog Input Analog Output Model EP1xxx EP2xxx EP3xxx EP4xxx Function - 8,12,16 channels - Combine I/O - 4,8,12,16,24 channels - Combine I/O - 2,4,5,8 channels, Combine - Range: 0-10V, ±10V, 0- 20mA, 4-20mA, ±20mA, RTD, PT100, Thermocouple, Potentiometer, Pressure <100mV - 2,4,8 channels, Combine - Range: 0-10V, ±10V, 0-20mA, 4- 20mA, ±20mA, <100mV I/O Connection EtherCAT (through wire)
  • 59. 59 Multifunction Position Measurement Communication System TwinSafe Model EP5xxx EP6xxx EP9xxx EPx9xx Function - Encoder Communication Interface: IO-Link, EtherCAT, Ethernet Master/ Controller RS232/422/485 ID Switch, Power Supply, Brake Chopper, Power Distribution, EtherCAT to Profinet, Overcurrent Protection Input, Output, Logic, Analog I/O Connection EtherCAT (through wire) I/O – EtherCAT Box
  • 60. 60 Special Function Special Function Model EP8xxx Function - Multi I/O, PWM, analog - Multi-interface I/O Connection EtherCAT (through wire) I/O – EtherCAT Box
  • 61. 61 I/O – EtherCAT Box EtherCAT Box: System Structure
  • 62. 62 I/O – Fieldbus Box FieldBus Box EtherCAT LightBus PROFIBUS AnterBUS CANOpen Ethernet RS495/RS232 …. Profinet, Modbus, DeviceNet and Ethernet IP
  • 63. 63 I/O – Fieldbus Box Fieldbus System Model IL230x-B110 IL230x-B200 IL230x-B/C3xxx IL230x-B400 Communication EtherCAT Lightbus Profibus Interbus Function - Coupler Box - Digital 4I/4O combine - Coupler Box - Digital Output - Digital I/O Combine - Coupler Box - PLC Box - Digital I/O - Analog I/O - Position Measurement - Communication - Coupler Box - Digital I/O
  • 64. 64 I/O – Fieldbus Box Fieldbus System Model IL230x-B510/518 IL230x-B520/528 IL230x-B730 IL230x-B800 Communication CANopen Devicenet Modbus RS485 Function - Coupler Box - PLC Box - Digital I/O - Analog I/O - Position Measurement - Communication - Coupler Box - PLC Box - Digital I/O - Analog I/O - Position Measurement - Communication - Coupler Box - Digital I/O, Combine - Coupler Box - Digital I/O, Combine
  • 65. 65 I/O – Fieldbus Box Fieldbus System Model IL230x-B/C810 IL230x-B/C900 IL230x-B903 IL230x-B905 Communication RS232 Ethernet TCP/UDP Profinet Ethernet/IP Function - Coupler Box - PLC Box - Digital I/O, Combine - Coupler Box - PLC Box - Digital Combine I/O - Coupler Box - Digital I/O, Combine - Coupler Box - Digital I/O, Combine
  • 66. 66 I/O – I/O-Link Box I/O-Link System Digital Input Digital Output Analog Input Analog Output Model EPI1xxx EPI2xxx EPI3xxx EPI4xxx Function - 8,16 channels - Combine I/O - 8,16 channels - Combine I/O - 4,8 channels - Range: 0-10V, ±10V, 0-20mA, 4-20mA - 2I/2O channels - Range: 0-10V, ±10V, 0-20mA, 4-20mA
  • 67. 67 I/O – I/O-Link Box I/O-Link System I/O-Link Cable Sensor Cable
  • 68. 68 I/O – EtherCAT and Fieldbus Box Mounting for EtherCAT and Fieldbus Box Mounting Rail ZS5300-0001 The mounting rail ZS5300-0001 (500 mm x 129 mm) allows the time saving assembly of modules. The rail is made of stainless steel, 1.5 mm thick, with already pre-made M3 threads for the modules. The rail has got 5.3 mm slots to mount it via M5 screws to the machine Crew holes
  • 69. 69 Others Power Supply Infrastructure components Model PSxxxx CUxxxx/EPxxxx Function - Input: 100 – 240, 200 – 240VAC, 380 – 480 VAC, 110 – 150VDC - Output: 24VDC, 48VDC - Up to 16 EtherCAT Ports
  • 70. 70 MX System MX Baseplate MX IPC MX Coupler MX I/O module MX Drives MX Relay Module MX System Module
  • 71. 71 MX SYSTEM MX BASE PLATE AND IPC Baseplate IPC System Modules Model MB10xx/MB20xx/MB3112 MC60xx/MC9240 MSxxxx Function - 1 row 8/12 data slots - 2 rows 12/18 combine data and power slot - 3 rows 12 combine data and power slot CPU Modules - EtherCAT/ Power Infeed - EtherCAT/ Power Output - Power Supply - Ethernet Switch - UPS - Empty Housing
  • 72. 72 MX SYSTEM Digital/Analog Input/Output Couplers I/O modules Drive Modules Relay Modules Model MKxxxx MOxxxx MDxxxx MRxxxx Function - EtherCAT - Profinet - Ethernet/IP - Digital I/O - Analog I/O - Position measurement - Communication - Compact Drive - TwinSafe - Frequency Inverter - DC Links Power Supplies - Servo Drives - Capacitors - Relay Output - Solid State - Motor Reverse Starter - Motor Direct Starter
  • 73. 73 MX System Mounting: Put modules on Baseplate
  • 74. 74 Software • TwinCAT 2 runtime • TwinCAT 3 runtime • Beckhoff Device Manager TwinCAT 2 TwinCAT 3 Programing Language + Instruction List (IL) + Structure Text (ST) + Function Block Diagram (FBD) + Ladder Diagram (LD) + Continuous Function Chart (CFC) + Sequential Function Chart (SFC) TwinCAT 3.1 or Upper can be programmed by C/C++ via TcCOM
  • 76. 76 EXAMPLE Number Explain 1 CX9000-N031, System Interface Module RS232/422/485 2 CX9000-N000, System Interface Module Ethernet 3 CX9001-1001, CPU Module + TwinCAT PLC runtime, connect through Ethernet Cable RJ45 + Bus Terminals System 4 KL2502, Bus Terminal + 2 channels PWM output, 24VDC, 0.1A 5 KL1859, Bus Terminal + 8 channels digital input, 8 channels digital output, 24VDC, 0.5A 6 KL2541, Bus Terminal + 1 output for stepper motor; 2 input for end position (encoder) 7 KL3064, Bus Terminal + 4 channels analog input, range 0-10V 8 KL4001, Bus Terminal + 1 channel analog output, range 0-10V 9 KL9010, Bus Terminal + End Terminal for Bus Terminals System
  • 77. 77 EXAMPLE 1 2 3 4 5 6 7
  • 78. 78 EXAMPLE Number Explain 1 EK1914, EtherCAT Terminals + EtherCAT Coupler with 6 digital Input and 6 digital Output 2 EL9410, EtherCAT Terminals + Power Supply Terminal 3 EL1859, EtherCAT Terminals + 8 channels digital input, 8 channels digital output, 24VDC, 0.5A 4 EL1008, EtherCAT Terminals + 8 channels digital input, 24VDC 5 EL2809, EtherCAT Terminals + 16 channels digital output, 24 V DC, 0.5 A 6 EL3312, EtherCAT Terminals + 2-channel analog input (temperature, thermocouple) 7 EK1110, EtherCAT Terminals + EtherCAT Extension