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BIRLA INSTITTUTE OF TECHNOLOGY
      MESRA, RANCHI-835215




 SURFACE MOUNT TECHNOLOGY



    PRESENTED BY:-
          SUBHENDRA P. SIGNH(BE/1247/2009)
            PAVAN TEJA NAMMI(BE/1248/2009)
CONTENTS

 WHAT IS SMT?
 ADVANTAGES OF SMT

 TYPES OF SMT

 SUFACE MOUNT COMPONENTS(SMC)

 SURFACE MOUNT DESIGN

 PROCESS OF MANUFACTURE

 APPLICATIONS OF SMT

 SUMMARY

 REFERENCES
WHAT IS SMT ?
A method for constructing electronic circuits in
 which the components (SMC, or Surface
 Mounted Components) are mounted directly
 onto the surface of printed circuit boards (PCBs).

 Electronic devices made for this purpose are
 called surface-mount devices or SMDs. And this
 technique is known as Surface Mount
 Technology
   In SMT electronic components are mounted to a printed
    circuit board. The solder joint forms the mechanical and
    electrical connection.

   Bonding of the solder joint is to the surface of a
    conductive land pattern.

   Connection does not use through holes or terminals.
ADVANTEGES OF SMT
 Smaller    components. Smallest is currently
    0.4 x 0.2 mm.
 Denser layout
 Improved shock and vibration characteristics

 Improved frequency response

 Easier to shield from EMI / RFI

 Easier to automate manufacturing

 Reduced   board rework costs and time
•   Fewer holes need to be drilled through abrasive
    boards.
•   Small errors in component placement are
    corrected automatically
•   Components can be placed on both sides of the
    circuit board.
•   Lower resistance and inductance at the
    connection
•   Better mechanical performance under shake and
    vibration conditions.
•   SMT parts generally cost less than through-hole
    parts.
TYPES OF SMT
 SMT    replaces DIPs(Dual in package) with
   surface mount components.
 When attached to PBs, both active and
   passive SMCs form three major types of
   SMT assemblies:-
1.     TYPE I
2.     TYPE II
3.     TYPE III
TYPES OF SMT
   Type I
    (Full SMT board with parts on one or both sides of the
    board)
   Type II
    (Surface mount chip components are located on the
    secondary side of the Printed Board (PB). Active SMCs
    and DIPs are then found on the primary side)
   Type III
    (They use passive chip SMCs on the secondary side,
    but on the primary side only DIPs are used)
SURFACE MOUNT COMPONENTS
   Chip resistors, capacitors

   Small outline transistors (SOT)

   PLCC (plastic lead chip carrier)

   QFP, SOIC(gull wing)

   Area array
SURFACE MOUNT DESIGN
It depends on a number of factors

•   Market needs
•   Function
•   Package moisture sensitivity
•   Thermal and solder joints reliability
•   As the packaging density increases, thermal problems
    are compounded, with a potential adverse impact on
    overall product reliability
PROCESS OF SMT ASSEMBLY


 Solder paste printing or dispensing
 Component placement

 Reflow

 Inspection

 Rework/backload

 Cleaning
   Solder paste printing or dispensing
       Solder paste is applied on the board at the areas where SMC’s
        are to be fixed.




   Component placement
       The SMC are then placed on their intended position where the
        solder paste is printed
   Reflow
       Once parts have been placed on the solder paste bricks, the
        entire board is placed in an oven and taken through a
        temperature profile like:
   Inspection
       Look for wrong/misplaced components and poor solder joints


   Rework/backload
       Fix problems and add parts that can’t survive the high
        temperature of the reflow oven


   Cleaning
       Wash to remove flux residues
APPLICATIONS OF SMT
 Used to obtain highly accurate and compact circuit
  boards
 Used in power amplifier design and modern
  communication systems
 Backlighting of legends and LCDs
SUMMARY
 Surface Mount Technology is a very reliable
  technology for designing PCB’s.
 It provided us high density circuits with proper
  reliability.
 It is very accurate and reworks are easy .

 It has a wide application in industry.
REFRENCES
1.       SURFACE MOUNT TECHNOLOGY EBOOK
          ebookbrowse.com/surface-mount-technology


2.       seminarprojects.com/s/surface-mount-technology

3.       studygalaxy.com/ordinaryview.php?id=126

4.       slideshare.com

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SURFACE MOUNT TECHNOLOGY

  • 1. BIRLA INSTITTUTE OF TECHNOLOGY MESRA, RANCHI-835215 SURFACE MOUNT TECHNOLOGY PRESENTED BY:- SUBHENDRA P. SIGNH(BE/1247/2009) PAVAN TEJA NAMMI(BE/1248/2009)
  • 2. CONTENTS  WHAT IS SMT?  ADVANTAGES OF SMT  TYPES OF SMT  SUFACE MOUNT COMPONENTS(SMC)  SURFACE MOUNT DESIGN  PROCESS OF MANUFACTURE  APPLICATIONS OF SMT  SUMMARY  REFERENCES
  • 3. WHAT IS SMT ? A method for constructing electronic circuits in which the components (SMC, or Surface Mounted Components) are mounted directly onto the surface of printed circuit boards (PCBs).  Electronic devices made for this purpose are called surface-mount devices or SMDs. And this technique is known as Surface Mount Technology
  • 4. In SMT electronic components are mounted to a printed circuit board. The solder joint forms the mechanical and electrical connection.  Bonding of the solder joint is to the surface of a conductive land pattern.  Connection does not use through holes or terminals.
  • 5. ADVANTEGES OF SMT  Smaller components. Smallest is currently 0.4 x 0.2 mm.  Denser layout  Improved shock and vibration characteristics  Improved frequency response  Easier to shield from EMI / RFI  Easier to automate manufacturing  Reduced board rework costs and time
  • 6. Fewer holes need to be drilled through abrasive boards. • Small errors in component placement are corrected automatically • Components can be placed on both sides of the circuit board. • Lower resistance and inductance at the connection • Better mechanical performance under shake and vibration conditions. • SMT parts generally cost less than through-hole parts.
  • 7. TYPES OF SMT  SMT replaces DIPs(Dual in package) with surface mount components.  When attached to PBs, both active and passive SMCs form three major types of SMT assemblies:- 1. TYPE I 2. TYPE II 3. TYPE III
  • 8. TYPES OF SMT  Type I (Full SMT board with parts on one or both sides of the board)  Type II (Surface mount chip components are located on the secondary side of the Printed Board (PB). Active SMCs and DIPs are then found on the primary side)  Type III (They use passive chip SMCs on the secondary side, but on the primary side only DIPs are used)
  • 9. SURFACE MOUNT COMPONENTS  Chip resistors, capacitors  Small outline transistors (SOT)  PLCC (plastic lead chip carrier)  QFP, SOIC(gull wing)  Area array
  • 11. It depends on a number of factors • Market needs • Function • Package moisture sensitivity • Thermal and solder joints reliability • As the packaging density increases, thermal problems are compounded, with a potential adverse impact on overall product reliability
  • 12. PROCESS OF SMT ASSEMBLY  Solder paste printing or dispensing  Component placement  Reflow  Inspection  Rework/backload  Cleaning
  • 13. Solder paste printing or dispensing  Solder paste is applied on the board at the areas where SMC’s are to be fixed.  Component placement  The SMC are then placed on their intended position where the solder paste is printed
  • 14. Reflow  Once parts have been placed on the solder paste bricks, the entire board is placed in an oven and taken through a temperature profile like:
  • 15. Inspection  Look for wrong/misplaced components and poor solder joints  Rework/backload  Fix problems and add parts that can’t survive the high temperature of the reflow oven  Cleaning  Wash to remove flux residues
  • 16. APPLICATIONS OF SMT  Used to obtain highly accurate and compact circuit boards  Used in power amplifier design and modern communication systems  Backlighting of legends and LCDs
  • 17. SUMMARY  Surface Mount Technology is a very reliable technology for designing PCB’s.  It provided us high density circuits with proper reliability.  It is very accurate and reworks are easy .  It has a wide application in industry.
  • 18. REFRENCES 1. SURFACE MOUNT TECHNOLOGY EBOOK  ebookbrowse.com/surface-mount-technology 2. seminarprojects.com/s/surface-mount-technology 3. studygalaxy.com/ordinaryview.php?id=126 4. slideshare.com

Editor's Notes

  1. Apply Low Residue Flux to all the leads on the SMD you're removing
  2. With a soldering iron, melt the low temperature alloy