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Standby Power Systems for Hospitals:
The Debate: Is Paralleling Generators a Good Idea?
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Power Control Systems for
Mission Critical Facilities
Control Systems for Onsite
Power Generation and Distribution
Custom Designed and Built
to Your Specific Requirements
The Industry’s Most Responsive
Factory-Direct Field Service
Standby Power Systems for Hospitals:
The Debate: Is Paralleling Generators a Good Idea?
Tom Divine, PE, Project
Manager and Electrical
Engineer, Smith Seckman
Reid, Inc. (SSR), Houston.
Today’s Presenters:
Michael Ivanovich,
Editor-in-Chief & Moderator,
Consulting-Specifying Engineer
Kenneth Lovorn, PE,
President and Chief Engineer,
Lovorn Engineering
Associates, Pittsburgh.
Paralleling Generators –
A Good Idea?
May 14, 2009
Tom Divine
Answer
Yes, it’s a good idea.
Paralleled systems have:
• more reliability,
• more flexibility, and
• better performance
than single-generator systems
Overview
Anatomy of a Generator Paralleling Scheme (simplified)
• Single Generator
• Requirements for Paralleling
• Multiple Generators
• Additional Functions
Costs
Advantages of Paralleled vs. Single Generators
Single Generator
Controls required:
• Engine Controller (EC)
– Starts and stops the engine
– Protects engine from damage
– Provides alarms and engine status
• Governor (GOV)
– Controls engine speed
• Voltage Regulator (VR)
– Controls alternator excitation
EC
GOV
VR G
ENG
BKR
LOAD
ENG – Engine
G - Generator
Single Generator - Disadvantages
Engine/generator failure: critical load is at risk
Generator will require scheduled maintenance
• Load is at risk, or
• Temporary unit required
G G
LOAD LOAD
- ON
- OFF
Solution – Paralleled Generators
Operate multiple, smaller generators on a common bus
• Maintains service when some, but not all, units fail
• AC generators don’t intrinsically operate in parallel
– Fairly sophisticated controls required for parallel operation
• To initiate
• To maintain
G GG G
Requirements for Paralleling
Four requirements for paralleling:
Equal
Frequencies
Equal Phase
Angles
Equal
Voltages
Same Phase
Rotation
Controlled by paralleling system in real time
Go / No Go:
Monitored only
Multiple Generators (simplified)
Synchronization sequence:
• All units start
• Master Controller allows first
unit at voltage and frequency
to close
• Other units locked out until
they match in
– phase angle
– voltage, and
– frequency
After synchronization:
• Load Sharing Controller
adjusts setpoints to control
KW and kVAR flows
EC
GOV
VR G
ENG
BKR
LOAD
MC – Master Controller
LS – Load Sharing Controller
SYNC – Synchronizer
EC
GOV
VR G
ENG
BKR
LS
MC
SYNC SYNC
Reliability
System tolerates loss of a single unit
• With N+1 generators, load is served
when one generator fails
• Ability to selectively shed load
allows system to continue to serve
critical loads if more than one unit
fails
G G
LOAD
Additional Functions
Load Shed / Load Restore
• Disconnects loads if overload is imminent
• Responds to loss of generator
• Restores loads as conditions improve
TO LOAD CONTROL
EQUIPMENT – ATS’s,
DISTRIBUTION
G
MC
G
LOAD
Additional Functions
Load Demand
• Shuts down unneeded generators
• Generators run more efficiently
– extending available runtime,
– without wet-stacking at low load
• Restarts units as needed
G
MC
G
LOAD
Design Considerations
Generator Sizing:
• Minimum size generally driven by performance requirements
– Life Safety and Critical branches on within ten seconds
– Minimum size is the projected peak load on these two branches
• N+1 generators required for reliable service to low-priority loads
– Otherwise, reliability for low-priority loads is actually decreased.
• Provision for load growth must be made at installation
Costs
Wide variation in cost of paralleling equipment with:
• Size and number of generators
• Generator voltage
• Required functions
• Level of customization required to meet specifications
• Amount and type of distribution
Range: about $20K - $110K per generator, excluding distribution
• Source: Informal survey of vendors.
Other costs:
• Space requirements
• System complexity requires highly skilled technicians
Hardware
Paralleling gear will typically contain:
• A Master Control cabinet
• Multiple Generator Control cabinets
• Distribution cabinets
Alternatives to discrete controls:
• Unitized controllers,
• Distributed controls,
– with control unit and circuit breaker packaged with generator
Advantages
Flexibility
• Generator Sizing
– Design to cost or operational targets
– Lower maintenance for smaller units
• Operation
– Wide load range without under-loading units
More Advantages
Reliability
• Serves all loads under single-unit failure
• Serves critical loads under multiple-unit failure
Ease of expansion
• Generators can be added as load increases
– If addressed in initial design
Maintenance
• Single generator can be taken out of service in N+1 system
And More Advantages
Performance
• Paralleled system is stiffer than multiple single-unit systems
Mature technology
• Large installed base
• Issues are thoroughly tested and well-understood
27
27
Eaton’s Electrical Group
With 2008 net sales of $15.4 billion, Eaton is recognized
around the world for power quality and innovation
Powerware power quality and reliability products
Cutler-Hammer power distribution and control equipment
28
28
Cutler-Hammer® Safety
Switch Quick Connect
Cutler-Hammer Roll-Up
Generator Termination Box
Cutler-Hammer Switchboard
Quick Connect Systems
Portable Generator Connection Solutions
29
29
Caterpillar Paralleling
Switchgear*
Cutler-Hammer Automatic
Transfer Switches
*Eaton, through a joint venture relationship with Caterpillar Corporation, offers Caterpillar
Switchgear with PowerLynx Control Technology
Permanent Generator Connection Solutions
30
30
• MRI, CT, X-ray, PET
• Ultrasound,
Mammography
• Trauma Centers
• Cath Labs
• Special and Clinical
Labs
• Blood Analyzers
Protecting Diagnostic Imaging: UPS
Power problems cause sensitive electronics to fail resulting
in unplanned downtime, system lock-ups, and expensive
maintenance costs.
UPS for:
31
31
Protecting IT Systems: UPS
• Pharmacy
• Clinical Labs
• PACS / RIS
• Computerized Physician Order
Entry
• Nurses Stations
• Patient Monitoring Systems
• Patient Records
Hospital IT systems are now mission critical. Power
problems cause data loss and equipment failures.
UPS for:
32
32
Dedicated Consultant Site
www.eaton.com/consultant
• Order free copy of Eaton’s
Consultant Application Guide
• Sign up for Eaton’s
Consultant Newsletter
• Check out our Lunch &
Learn portal
• Product & service information
• And more!
Kenneth L. Lovorn, President & Chief Engineer
Lovorn Engineering Associates, LLC
May 14, 2009
Hospital Emergency Power
• Dump expensive paralleling equipment
• Design for generator back-up
• Load shedding of Priority 3 equipment
• Concentrate funding on generator sets
Advantages






Lower construction costs
Elimination of the paralleling cabinet
Less total area required
Equivalent or better reliability
Design to serve initial load
Ease of expansion as load grows
More difficult to implement
Requires switches in series
Disadvantages
Dumping the Paralleling
Equipment
Basic paralleling system is sophisticated
Paralleling cabinet fails, system fails
Generators and Transfer Switches
Multiple generators without paralleling
Unequal generator sizing
Inherit Priority 3 Load Shedding
Additional load transfer switch
Priority 3 loads and transfer switches
Real-World Application
Existing Hospital 800 kW generator
Expansion of 400 kW emergency capacity
Paralleling system parameters
 Add two 800 kW generators
 Add a paralleling line-up
 Implement a Priority 3 load shedding
scheme
Real-World Application (con’t)
 Multiple generator-transfer switch system
 Add one 1500 kW generator
 Add emergency-only distribution panel
 Priority 1 and 2 loads to 800 kW generator
 Serve all Priority 3 from 1500 kW generator
 Second transfer switches for Priority 1 and 2 loads
 If the 1500 kW generator fails, Priority 3 loads off
 Savings - $500,000+
Real-World Application (con’t)
Electrical Single Lines – Paralleling System
Real-World Application (con’t)
 Electrical Single Lines – Generator/Transfer Switch System
The right way to parallel engine-generators
ASCO Series 7000
Engine-Generator Paralleling
Control Switchgear
Custom Engineered
• Hospitals
• Business-critical
facilities
• Commercial
buildings
• Industrial
complexes
Digital Control
• Synchronizes, manages and parallels
• Load management, bus optimization
• Sophisticated communications
capabilities
• Power system monitoring
and protection
• Design and development
engineering
• Expert product
and project managers
• Knowledgeable
applications engineers
• Skilled sales force
• Best-in-the-industry
commissioning and
field service
Deep Resources
Ensure Your Success
Call 800-800-ASCO
Email: CustomerCare@asco.com

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Standby power systems for hospitals

  • 1. Standby Power Systems for Hospitals: The Debate: Is Paralleling Generators a Good Idea?
  • 2. Webcast Announcements Technical problems? • Click on the HELP button • Send a question from the Question window Slides: • Click “Enlarge slides” button to view expanded window and slides should change automatically • Click on “Download slides” for PDF of all slides AIA-certified continuing education credits or PDHs: • Take 10-question exam • Get 8 answers right to pass • Hardcopy certificate mailed within 30 days Archive: • Within 7 days, an archive with Q&A will be posted • We will send an email to registered attendees with link • Can also view from www.csemag.com home page
  • 3. Power Control Systems for Mission Critical Facilities
  • 4. Control Systems for Onsite Power Generation and Distribution
  • 5. Custom Designed and Built to Your Specific Requirements
  • 6. The Industry’s Most Responsive Factory-Direct Field Service
  • 7. Standby Power Systems for Hospitals: The Debate: Is Paralleling Generators a Good Idea? Tom Divine, PE, Project Manager and Electrical Engineer, Smith Seckman Reid, Inc. (SSR), Houston. Today’s Presenters: Michael Ivanovich, Editor-in-Chief & Moderator, Consulting-Specifying Engineer Kenneth Lovorn, PE, President and Chief Engineer, Lovorn Engineering Associates, Pittsburgh.
  • 8. Paralleling Generators – A Good Idea? May 14, 2009 Tom Divine
  • 9. Answer Yes, it’s a good idea. Paralleled systems have: • more reliability, • more flexibility, and • better performance than single-generator systems
  • 10. Overview Anatomy of a Generator Paralleling Scheme (simplified) • Single Generator • Requirements for Paralleling • Multiple Generators • Additional Functions Costs Advantages of Paralleled vs. Single Generators
  • 11. Single Generator Controls required: • Engine Controller (EC) – Starts and stops the engine – Protects engine from damage – Provides alarms and engine status • Governor (GOV) – Controls engine speed • Voltage Regulator (VR) – Controls alternator excitation EC GOV VR G ENG BKR LOAD ENG – Engine G - Generator
  • 12. Single Generator - Disadvantages Engine/generator failure: critical load is at risk Generator will require scheduled maintenance • Load is at risk, or • Temporary unit required G G LOAD LOAD - ON - OFF
  • 13. Solution – Paralleled Generators Operate multiple, smaller generators on a common bus • Maintains service when some, but not all, units fail • AC generators don’t intrinsically operate in parallel – Fairly sophisticated controls required for parallel operation • To initiate • To maintain G GG G
  • 14. Requirements for Paralleling Four requirements for paralleling: Equal Frequencies Equal Phase Angles Equal Voltages Same Phase Rotation Controlled by paralleling system in real time Go / No Go: Monitored only
  • 15. Multiple Generators (simplified) Synchronization sequence: • All units start • Master Controller allows first unit at voltage and frequency to close • Other units locked out until they match in – phase angle – voltage, and – frequency After synchronization: • Load Sharing Controller adjusts setpoints to control KW and kVAR flows EC GOV VR G ENG BKR LOAD MC – Master Controller LS – Load Sharing Controller SYNC – Synchronizer EC GOV VR G ENG BKR LS MC SYNC SYNC
  • 16. Reliability System tolerates loss of a single unit • With N+1 generators, load is served when one generator fails • Ability to selectively shed load allows system to continue to serve critical loads if more than one unit fails G G LOAD
  • 17. Additional Functions Load Shed / Load Restore • Disconnects loads if overload is imminent • Responds to loss of generator • Restores loads as conditions improve TO LOAD CONTROL EQUIPMENT – ATS’s, DISTRIBUTION G MC G LOAD
  • 18. Additional Functions Load Demand • Shuts down unneeded generators • Generators run more efficiently – extending available runtime, – without wet-stacking at low load • Restarts units as needed G MC G LOAD
  • 19. Design Considerations Generator Sizing: • Minimum size generally driven by performance requirements – Life Safety and Critical branches on within ten seconds – Minimum size is the projected peak load on these two branches • N+1 generators required for reliable service to low-priority loads – Otherwise, reliability for low-priority loads is actually decreased. • Provision for load growth must be made at installation
  • 20. Costs Wide variation in cost of paralleling equipment with: • Size and number of generators • Generator voltage • Required functions • Level of customization required to meet specifications • Amount and type of distribution Range: about $20K - $110K per generator, excluding distribution • Source: Informal survey of vendors. Other costs: • Space requirements • System complexity requires highly skilled technicians
  • 21. Hardware Paralleling gear will typically contain: • A Master Control cabinet • Multiple Generator Control cabinets • Distribution cabinets Alternatives to discrete controls: • Unitized controllers, • Distributed controls, – with control unit and circuit breaker packaged with generator
  • 22. Advantages Flexibility • Generator Sizing – Design to cost or operational targets – Lower maintenance for smaller units • Operation – Wide load range without under-loading units
  • 23. More Advantages Reliability • Serves all loads under single-unit failure • Serves critical loads under multiple-unit failure Ease of expansion • Generators can be added as load increases – If addressed in initial design Maintenance • Single generator can be taken out of service in N+1 system
  • 24. And More Advantages Performance • Paralleled system is stiffer than multiple single-unit systems Mature technology • Large installed base • Issues are thoroughly tested and well-understood
  • 25. 27 27 Eaton’s Electrical Group With 2008 net sales of $15.4 billion, Eaton is recognized around the world for power quality and innovation Powerware power quality and reliability products Cutler-Hammer power distribution and control equipment
  • 26. 28 28 Cutler-Hammer® Safety Switch Quick Connect Cutler-Hammer Roll-Up Generator Termination Box Cutler-Hammer Switchboard Quick Connect Systems Portable Generator Connection Solutions
  • 27. 29 29 Caterpillar Paralleling Switchgear* Cutler-Hammer Automatic Transfer Switches *Eaton, through a joint venture relationship with Caterpillar Corporation, offers Caterpillar Switchgear with PowerLynx Control Technology Permanent Generator Connection Solutions
  • 28. 30 30 • MRI, CT, X-ray, PET • Ultrasound, Mammography • Trauma Centers • Cath Labs • Special and Clinical Labs • Blood Analyzers Protecting Diagnostic Imaging: UPS Power problems cause sensitive electronics to fail resulting in unplanned downtime, system lock-ups, and expensive maintenance costs. UPS for:
  • 29. 31 31 Protecting IT Systems: UPS • Pharmacy • Clinical Labs • PACS / RIS • Computerized Physician Order Entry • Nurses Stations • Patient Monitoring Systems • Patient Records Hospital IT systems are now mission critical. Power problems cause data loss and equipment failures. UPS for:
  • 30. 32 32 Dedicated Consultant Site www.eaton.com/consultant • Order free copy of Eaton’s Consultant Application Guide • Sign up for Eaton’s Consultant Newsletter • Check out our Lunch & Learn portal • Product & service information • And more!
  • 31. Kenneth L. Lovorn, President & Chief Engineer Lovorn Engineering Associates, LLC May 14, 2009
  • 32. Hospital Emergency Power • Dump expensive paralleling equipment • Design for generator back-up • Load shedding of Priority 3 equipment • Concentrate funding on generator sets
  • 33. Advantages       Lower construction costs Elimination of the paralleling cabinet Less total area required Equivalent or better reliability Design to serve initial load Ease of expansion as load grows More difficult to implement Requires switches in series Disadvantages
  • 34. Dumping the Paralleling Equipment Basic paralleling system is sophisticated Paralleling cabinet fails, system fails
  • 35. Generators and Transfer Switches Multiple generators without paralleling Unequal generator sizing
  • 36. Inherit Priority 3 Load Shedding Additional load transfer switch Priority 3 loads and transfer switches
  • 37. Real-World Application Existing Hospital 800 kW generator Expansion of 400 kW emergency capacity Paralleling system parameters  Add two 800 kW generators  Add a paralleling line-up  Implement a Priority 3 load shedding scheme
  • 38. Real-World Application (con’t)  Multiple generator-transfer switch system  Add one 1500 kW generator  Add emergency-only distribution panel  Priority 1 and 2 loads to 800 kW generator  Serve all Priority 3 from 1500 kW generator  Second transfer switches for Priority 1 and 2 loads  If the 1500 kW generator fails, Priority 3 loads off  Savings - $500,000+
  • 39. Real-World Application (con’t) Electrical Single Lines – Paralleling System
  • 40. Real-World Application (con’t)  Electrical Single Lines – Generator/Transfer Switch System
  • 41. The right way to parallel engine-generators ASCO Series 7000 Engine-Generator Paralleling Control Switchgear
  • 42. Custom Engineered • Hospitals • Business-critical facilities • Commercial buildings • Industrial complexes
  • 43. Digital Control • Synchronizes, manages and parallels • Load management, bus optimization • Sophisticated communications capabilities • Power system monitoring and protection
  • 44. • Design and development engineering • Expert product and project managers • Knowledgeable applications engineers • Skilled sales force • Best-in-the-industry commissioning and field service Deep Resources
  • 45. Ensure Your Success Call 800-800-ASCO Email: CustomerCare@asco.com