This document provides an overview of safety audits in the chemical industry. It discusses the importance of safety, outlines major issues like the Bhopal gas disaster, and describes the objectives, types, and process of conducting a safety audit. The document also covers topics like occupational health and safety standards, OSHA regulations and inspections, documentation methods, and the advantages and disadvantages of safety audits.
Safety Audit can be defined as verifying the existence and implementation of elements of occupational safety and health system and for verifying the system’s ability to achieve defined safety objectives.
This presentation will give you an overview of Audit, Safety Audit, Audit Process, Auditor attributes. It also discusses about the different reference standards in India related to safety audit and will give you some take home points.
An overview on Safety Audit | ConsultivoConsultivo
This overview on Safety Audit covers the key concepts of safety audit, audit feature, why it is required, the right approach and the requirements and standards for Safety Audit.
You may check here http://www.consultivo.in/audit/ for more information.
Module-I (12 Hours)
Development of safety movement: - Need for safety-safety and productivity-planning for safetyplanning
procedure-safety policy-formulation of safety policy-safety budget-role and
qualification of safety professional-safety committees-need, types and functions of committeessafety
organizations.
Module II (12 Hours)
Accident prevention: - Basic philosophy of accident prevention-nature and causes of accidentsaccident
proneness-cost of accidents-accident prevention methods-Domino theory-safety
education and training-training methods-motivation and communicating safety-personal
protective equipments.
Module III (12 Hours)
Safety management techniques: - Safety inspection-Safety sampling technique-Safety audit-
Safety survey-Incident recall technique-Job safety analysis-Damage control-Risk management.
Involvement in safety: - Role of management-role of supervisors-role of workmen- role of
unions-role of government
Module IV (12 Hours)
Occupational health and hygiene: - Functional units and activities of occupational health and
hygiene-types of industrial hazards-physical, chemical, mechanical, electrical, social, biological,
ergonomic and environmental hazards-factors impeding safety-house keeping-hearing
conservation programme
Module V (12 Hours)
Industrial fire protection: - Fire chemistry-classification of fires-fire prevention activities-fire
risks-fire load -contributing factors to industrial fires-fire detection-industrial fire protection
systems.
Safety Audit can be defined as verifying the existence and implementation of elements of occupational safety and health system and for verifying the system’s ability to achieve defined safety objectives.
This presentation will give you an overview of Audit, Safety Audit, Audit Process, Auditor attributes. It also discusses about the different reference standards in India related to safety audit and will give you some take home points.
An overview on Safety Audit | ConsultivoConsultivo
This overview on Safety Audit covers the key concepts of safety audit, audit feature, why it is required, the right approach and the requirements and standards for Safety Audit.
You may check here http://www.consultivo.in/audit/ for more information.
Module-I (12 Hours)
Development of safety movement: - Need for safety-safety and productivity-planning for safetyplanning
procedure-safety policy-formulation of safety policy-safety budget-role and
qualification of safety professional-safety committees-need, types and functions of committeessafety
organizations.
Module II (12 Hours)
Accident prevention: - Basic philosophy of accident prevention-nature and causes of accidentsaccident
proneness-cost of accidents-accident prevention methods-Domino theory-safety
education and training-training methods-motivation and communicating safety-personal
protective equipments.
Module III (12 Hours)
Safety management techniques: - Safety inspection-Safety sampling technique-Safety audit-
Safety survey-Incident recall technique-Job safety analysis-Damage control-Risk management.
Involvement in safety: - Role of management-role of supervisors-role of workmen- role of
unions-role of government
Module IV (12 Hours)
Occupational health and hygiene: - Functional units and activities of occupational health and
hygiene-types of industrial hazards-physical, chemical, mechanical, electrical, social, biological,
ergonomic and environmental hazards-factors impeding safety-house keeping-hearing
conservation programme
Module V (12 Hours)
Industrial fire protection: - Fire chemistry-classification of fires-fire prevention activities-fire
risks-fire load -contributing factors to industrial fires-fire detection-industrial fire protection
systems.
The health and safety in the workplace are designed to create the awareness of key health and safety issues found in the workplace as well as the role you will play in ensuring yours as well as other’s safety. The program offers the skills and knowledge required to start a career in the field of health and safety.
The new standard is designed to help organisations around the world ensure the health and safety of the people who make their business possible.
This standard is set to replace the popular OHSAS 18001 standard, with the overall purpose remaining the improvement of occupational health and safety performance. ISO 45001 will more easily integrate with other ISO Management Systems standards including ISO 9001:2015 and ISO 14001:2015.
ISO 45001 will require an organization to look beyond its immediate health and safety issues and take into account what the wider society expects of it. Organisations will have to think about their contractors and suppliers, as well as the effects their activities have on neighbouring communities.
As globalisation and global trade continue to escalate, organisations’ stakeholders are expecting organisations to be ethical in every aspect of their business, especially in the way they treat employees. ISO 45001 will give organisations an internationally recognised occupational health and safety standard to follow. This standard provides the specification for formal, systematic analysis and management of risk, management of regulatory compliance, promotion of safer work practices, and evaluation of occupational health and safety performance. This systematic approach facilitates a decrease in the number of incidents and ultimately less disruption to business.
In order to comply with international needs and requirements, more than 50 countries and organisations including the International Labour Organization (ILO) have been involved in the creation of ISO 45001. The aim is to provide a tool that can be used by any organisation, in any industry, anywhere in the world.
Organisations currently certified to OHSAS 18001, can remain so through the transition period offered after the publication of the ISO 45001 standard.
Is your safety audit process stale with the organization's business plan?
Avoid the common pitfalls that derail most safety audits.
Identify policies and conditions that cause loss and incidents with the examples here in this presentation.
Build the necessary elements of the written audit document.
Author John Newquist has worked with several of the Fortune 500 companies in auditing safety management systems and best practices to prevent injuries and losses for the last 30 years. This was one session presented in a day long seminar in June 2013.
One the most important problem in the chemical, oil&gas or nuclear Industry is the Risk Assessment evaluation. In the theoretical studies, the part of risk analysis is sometimes not considered because the case of study is not real or it hasn't been still industrialized. In the real industry there are different processes for industrializing a product. The HAZOP technique is one example of Risk assessment tecniques. For further information go to: http://www.cholarisk.com/
CONTENTS:
I. What is a Hot Work ?
II. Training
III. PPE`s
IV. Hot Work Permit
V. Electric Welding
VI. Fire Prevention
VII. Fire Watch
VIII. Generator Sets
IX. Welding Equipment Checks
X. Oxy Cutting Equipment
XI. Fire Safety Precautions
XII. Compressed Gas Cylinders
XIII. Safe Practices
XIV. Heat Stress
The health and safety in the workplace are designed to create the awareness of key health and safety issues found in the workplace as well as the role you will play in ensuring yours as well as other’s safety. The program offers the skills and knowledge required to start a career in the field of health and safety.
The new standard is designed to help organisations around the world ensure the health and safety of the people who make their business possible.
This standard is set to replace the popular OHSAS 18001 standard, with the overall purpose remaining the improvement of occupational health and safety performance. ISO 45001 will more easily integrate with other ISO Management Systems standards including ISO 9001:2015 and ISO 14001:2015.
ISO 45001 will require an organization to look beyond its immediate health and safety issues and take into account what the wider society expects of it. Organisations will have to think about their contractors and suppliers, as well as the effects their activities have on neighbouring communities.
As globalisation and global trade continue to escalate, organisations’ stakeholders are expecting organisations to be ethical in every aspect of their business, especially in the way they treat employees. ISO 45001 will give organisations an internationally recognised occupational health and safety standard to follow. This standard provides the specification for formal, systematic analysis and management of risk, management of regulatory compliance, promotion of safer work practices, and evaluation of occupational health and safety performance. This systematic approach facilitates a decrease in the number of incidents and ultimately less disruption to business.
In order to comply with international needs and requirements, more than 50 countries and organisations including the International Labour Organization (ILO) have been involved in the creation of ISO 45001. The aim is to provide a tool that can be used by any organisation, in any industry, anywhere in the world.
Organisations currently certified to OHSAS 18001, can remain so through the transition period offered after the publication of the ISO 45001 standard.
Is your safety audit process stale with the organization's business plan?
Avoid the common pitfalls that derail most safety audits.
Identify policies and conditions that cause loss and incidents with the examples here in this presentation.
Build the necessary elements of the written audit document.
Author John Newquist has worked with several of the Fortune 500 companies in auditing safety management systems and best practices to prevent injuries and losses for the last 30 years. This was one session presented in a day long seminar in June 2013.
One the most important problem in the chemical, oil&gas or nuclear Industry is the Risk Assessment evaluation. In the theoretical studies, the part of risk analysis is sometimes not considered because the case of study is not real or it hasn't been still industrialized. In the real industry there are different processes for industrializing a product. The HAZOP technique is one example of Risk assessment tecniques. For further information go to: http://www.cholarisk.com/
CONTENTS:
I. What is a Hot Work ?
II. Training
III. PPE`s
IV. Hot Work Permit
V. Electric Welding
VI. Fire Prevention
VII. Fire Watch
VIII. Generator Sets
IX. Welding Equipment Checks
X. Oxy Cutting Equipment
XI. Fire Safety Precautions
XII. Compressed Gas Cylinders
XIII. Safe Practices
XIV. Heat Stress
Industrial safety is defined as policies and protections put in place to ensure plant and factory worker protection from hazards that could cause injury.
Basic Accident Prevention and Occupational Safety & Healthjhaymz02
Explain the basic principles and practice of accident and disease prevention in the workplace;
Express commitment in preventing the occurrence and recurrence of accidents and diseases within their organization.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
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Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
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Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
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Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
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Data file handling has been effectively used in the program.
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Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
1. Safety Audit in Chemical Industry
Contact Detail(for full Report) :
patel_vishal29196@yahoo.com
2. Introduction
• Safety is the non-desirable the condition of being
protected against any non desirable activities.
• Chemical plant safety
• Major Problematic Area of chemical industry
• Occupational Exposure Limit (OEL)
• PPE(Personal Protective Equipment)
3.
4. Occupational Health and Safety :
Occupational health and safety is
about preventing people from
being harmed by work or
becoming ill from work by taking
adequate precautions and
providing a safe and healthy
work environment.
6. • More than 8,000 people were killed
• And thousands of people affected
by gas.
• Protective systems,
Refrigeration system,
Scrubbing system and
Flare system were
out of service
7. And main reason behind this Disaster is
inefficient safety system.
So Safety Audit is the tool to utilize safety
system properly and for maintaining
distance from hazards.
Union Carbide was aware of the risks as
Safety audits as early as 1982 showed
major hazards.
8. Rules, Act, Policy and ISO related Safety
• Environment Protection Act, 1986
• Responsible Care; OSHAS 18001
• Factories Act, 1948, 1987
• Quality policy (ISO-9001),
• Environmental policy (ISO-14001)
• Occupational Health and Safety policy (ISO-
18001).
9. Implementation of safety
Safety Week
Safety Calendars
Celebration of National
Safety Day
Safety Inspection and
Audit Programme
10. Safety Audit
• Safety auditing is a core safety management activity,
providing a means of identifying potential problems
before they have an impact on safety.
Auditee
• An organization
to be audited
Audit Team
• Team of auditors
who are suitably
qualified
Client
• An organization
which appoints
auditing agency
11. Work site audits also provide an
evaluation of compliance to
Occupational Safety and Health
Administration (OSHA) standards
relating to ergonomics, respirator
use, hearing conservation and use of
personal protective equipment
12. Objectives of Safety Audit
To identify
the potential
hazards
To advise the
company the
risk involved in
plant and
measures to
be taken to
avoid risks
To assess the
safety
standards
maintained
To recommend
measures for
improving the
effectiveness
of existing
organizations
13. Types of Audit
Safety Audit
External audit
designated
State regulatory
authority
consultancy
agency
Internal Audit
safety
committee of
the unit
14. Statutory Requirement
1.Under section 7(a) and section 68-O,98j(ii) of
the Factory Act 1948 (1986) and the Gujarat
Factories Rules 1963(1995)
2.Under section 10(1), Schedule 8 of The
Manufacture, Storage and Import Hazardous
Chemical Rules (MSIHC)-1989
15. Focus of a Safety Audit
How
Institutional
responses
centralize
attention to
safety
Personal
Protective
Equipment(PPE)
Environmental
impact
Process plant
17. Duration of Safety Audit
Depends on-
on the scope and focus of the Audit,
the available resources,
the availability of an Audit coordinator,
decisions about how and when to collect
data
18. Confidentiality
• Do not discuss details
• Audit team decides with approvals from their
respective agencies
• No individual Audit team member speaks on
behalf the Audit without the team’s approval
• Audit teams may decide to make their work
public or not
19. Desired Outcome
Discovering gaps in safety
and accountability
New expertise
in a process
Suggest safety
solutions
Improve the environment
and personnel safety
Reduce incidents and
injuries
Increase workplace
safety pride
Protect your greatest
asset…your employees
23. Phases
• Phase One Safety Audit Preparation
• Phase Two Fact Finding
• Phase Three Review of Findings of the
safety audit
• Phase Four Recommendations from the
safety audit
• Phase Five Corrective Actions from the
safety audit
• Phase Six Publish the safety audit results
25. OSHA and The Chemical Industry
• OSHA has been particularly concerned about
the chemical industry since the mid-1980's.
• Voluntary Protection Program (VPP).
• OSHA enforces numerous safety and health
standards.
• OSHA's Hazard Communication Standard and
the Standard on Process Safety
Management(PSM).
26. Rights and Responsibilities under
OSHA law
• By law, employers must provide their
workers with a workplace that does not
have serious hazards and must follow all
OSHA safety and health standards.
• Employers must find and correct safety and
health problems.
27. Health and Safety standards of OSHA
• limits on hazardous chemical exposure,
• employee access to hazard information,
• requirements for the use of personal protective
equipment, and
• requirements to prevent falls and hazards from
operating dangerous equipment.
28. OSHA Inspection
• Inspections are initiated without advance
notice
• Performed by highly trained compliance
officers, and based on the following
priorities:
1. Imminent danger
2. Worker complaints and referrals.
3. Catastrophes – fatalities or
hospitalizations.
4. Targeted inspections – particular hazards,
high injury rates
29. PSM Audit Guidelines
• Audit Guideline for Documentation
• Interrelationship of Elements
31. 1. Checklist
• Chemical Hazards
1. Transportation of Hazardous Substances
2. Handling of Hazardous Substances
3. Material Safety Data Sheet (MSDS)
4. Spill Control measures
5. Bulk Chemical Storages
6. Gas Cylinders
7. Labeling and Color Coding
8. Hazardous Waste management
32. 2.Report
1. Introduction to Audit:
2. Executive summary
3. Audit Profile
4. Company Profile Detail
5. System Element
6. Plant / Section wise Observation and
Recommendation
7. Judgment of Compliance
8. System Ability
9. List of Annexures
36. Corrective Action Preventive Action
(CAPA )
• Corrective action is aiming to correct an
existing non-conformity and to avoid
reoccurrence of the same non-conformity
• Preventive action is aiming to avoid the
initial occurrence of a non-conformity by
proactively implementing improvements.
• Form for accident/incident or near miss in
next slide:
37.
38. Advantages and Disadvantages of Safety Audit
Advantages
• Quick, effective and accurate assessment of how chemicals
are managed
• platform to establish and maintain effective chemical
management policies
• took a fresh look at the areas which needed improvement
Disadvantages
• It can be time consuming.
• Takes manager away from their day to day work.
• Can be misused by unscrupulous managers.