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Introduction to
Industrial Safety and
Accident Prevention
Presented By:
Mohan Sharan
Safety Consultant
Accident
The American National Safety Council
has defined accident as:
“that occurrence in sequence of
events which usually produces
unintended injury, death or property
damage’’.
Causes of Accidents
The causes may be human or
mechanical failures. The two broad
sources of the accidents may be
classified in to:
 Unsafe conditions and
 Unsafe actions
Factors contributing to accidents
 Mechanical
 Environment
 Human
 Human mechanical causes
Mechanical causes
 In adequately guarded
 Unguarded
 Unsafe design or construction
 Hazardous arrangement
Environmental Causes
 Illumination
 Ventilation
 Temperature
 Speed of work
 Hours of Work
 Spread over work period
 Workload
Human causes
Individual factors
 Age
 Marriage
 Education
 Health
 Length of Service
 Work performance
Psychological Factors
 Attitude towards
Job
 Interest &
difficulties
 Machine habits
 Attention
 Fatigue
Personality factors
 Intellectual level
 Emotional maturity
 Adjustment
 Anxiety level
Sociological factors
 Size of family
 Number of
dependents
 Financial position
 Social Status
 Interpersonal
relations
 Home Environment
Classification of accidents
 Fall from height
 Striking against
 Struck by falling objects
 Fall at same level
 Overexertion
 Inhalation or absorption
 Contact with electricity / Electric
flash
 Others
Accident Prevention
 Three “Es’’ of Safety
- Engineering
- Education
- Enforcement
Controlling Accidents
 Discover the causes
 Control environmental causes
 Control behaviorist causes
 Supplementary activities
Discovering Accident Causes
 The Causes of previous accidents
 The existing hazards that will cause
accidents unless corrected
Introduction
Occupational Safety and
Health Management in India
is guided by the broad
policies of the Ministry of
Labour, Ministry of Industry
& Ministry of Environment &
Forests, Govt. of India.
Legal Provisions &
Enforcement
 Factories Act, 1948
 Environment (Protection) Act,
1986
 Manufacture, Storage and Import
of Hazardous Chemicals Rules,
1989
 Dangerous Machines
(Regulation) Act, 1983
Legal Provisions &
Enforcement
Overview :
 Basically, major number of
industries are statutorily
governed by the Factories Act,
1948, besides other statutes
which cover other specific
aspects of safety in the
industrial activities, e.g.
treatment of effluents,
pollution control, hazardous
Factories Act, 1948
 Objective
 The Factories Act has been existing in
India since 1881. The Act provides for
the health, safety, welfare and other
aspects of workers in factories.
 In 1987 major amendments in the Act
were incorporated which covered three
major areas i) basic approach ii) health
protection & control of accidents and iii)
emergency planning in the factories
engaged in hazardous processes.
Major Provisions
Approval, licensing and registration of
factories
Duties of occupier, manufacturers etc.
Safety and Health policy and
organization
Health and hygiene standards
Safeguards for Dangerous machines,
material handling, pressure plant, floors,
stairs, access and covering to pits,
sumps opening, etc.
Precautions against dangerous fumes,
gases and explosive dust and
precautions in case of fire
Provisions for Hazardous Process
Industry
Site Appraisal Committee
Disclosure of information to
Chief Inspector of Factories
Local Authority
Workers and general public,
On-site emergency plan,
Medical examinations and
records
Permissible limits of exposures
of chemicals/ substances
Right to workers to know
Section 7-A:
General Duties of the
Occupier
1 Every occupier shall ensure, so far
as is reasonably practicable, the
health, safety and welfare of all
workers while they are at work in
the factory.
2 Without prejudice to the generality
of the provisions of sub-s. (1), the
matters to which such duty
extends, shall include:-
a The provision and maintenance of
plant and systems of work in the
General Duties of the
occupier
b The arrangements in the factory for
ensuring safety and absence of
risks to health in connection with
the use, handling, storage and
transport of articles and
substances;
c The provision of such information,
instruction, training and
supervision as are necessary to
ensure the health and safety of all
workers at work;
General Duties of the
occupier
d The maintenance of all places of
work in the factory in a condition
that is safe and without risks to
health and the provision and
maintenance of such means of
access to, and egress from, such
places as are safe and without such
risks;
e The provision, maintenance or
monitoring of such working
environment in the factory for the
workers that is safe, without risks
General Duties of the
occupier
3 Except in such cases as may be
prescribed, every occupier shall prepare,
and, as often as may be appropriate,
revise, a written statement of his general
policy with respect to the health and
safety of the workers at work and the
organisation and arrangements for the
time being in force for carrying out that
policy, and to bring the statement and
any revision thereof to the notice of all
the workers in such manner as may be
prescribed.
Provisions for OHS
Management
 The essential requirements for the
Appointment of Safety Officer:
 i. Wherein one thousand or more workers
are ordinarily employed, or
 ii. Wherein any manufacturing process or
operation is carried out involving risk of
bodily injury, poisoning or disease or any
other hazard to health to the persons
employed in the factory, the occupier shall
appoint Safety Officer. The no. of Safety
Officers is specified by State Government
notification.
Appointment of Factory Medical
Officer
 For Factories carrying out
“Hazardous Process*”
(*“Hazardous Process” means any
process or activity in relation to an
Industry where unless special case
is taken, raw materials used therein
or the intermediate or finished
products, bye-products, wastes or
effluents thereof would:-
 Cause material impairment to the
health of the persons engaged in
or connected therewith or
For Factories employing above 200 workers:
There shall be a full time Factory Medical Officer for
factories employing up to 500 workers and one more
Medical Officer for every additional 1,000workers or Part
thereof.
He should posses a Certificate of Training in Industrial
Health of minimum three months duration recognized by
the State Government, or He should posses a diploma in
Industrial Health.
Safety Committee
Is a must in every factory –
 wherein 250 or more workers
are ordinarily employed, or
 which carries on any process
or operation declared to be
dangerous under Section 87 of
the Act; or
 which carries on “Hazardous
Process” as defined in
Committee Composition
 Management Representatives :
 A senior official, who by his position in
the organisation can contribute
effectively to the functioning of the
Committee, shall be the Chairman;
 A Safety Officer, and a Factory Medical
Officer wherever available and the Safety
Officer in such a case shall be Secretary
of the Committee;
 A representative each from the
production, maintenance and purchase
departments.
Function and Duties of Safety
Committee
 Assisting and co-operating with the
management in achieving the aims and
objectives outlined in the “Health and
Safety Policy” of the occupier;
 Dealing with all matters concerning
health, safety and environment and to
arrive at practicable solution to problems
encountered;
 Creating safety awareness amongst all
workers;
 Undertaking educational, training and
promotional activities
• Discussing reports on safety, environmental and
occupational health surveys, safety audits, risk
assessment, Emergency and Disaster Management
plans and implementation of the recommendations
made in the reports;
• Carrying out health and safety surveys and
identifying causes of accidents;
• Looking into any complaint made on the
likelihood of an imminent danger to the safety and
health of the workers and suggesting corrective
measures; and
• Reviewing the implementation of the
recommendations made by it.
Chemicals Rules,
1989
Objective:
To ensure prevention of
accidents involving
hazardous chemicals in
various categories
Major Provisions
 Enforced by factory inspectorate along
with SPCBs/ CPCB
 Identification of major hazards and take
preventive steps for identified hazards
Demonstrate safe operation / emergency
preparedness.
 Prepare MSDS, ensure proper lebeling of
containers.
 Preparation of Safety Reports, in case of
exceeding threshold quantities of
hazardous chemicals storage.
 Notification of sites, in case of use of
hazardous chemicals storage exceeding
OSH Organisations
 Government OSH
Organisations-
 Directorate General Factory Advice
Service & Labour Institutes
(Founded in 1954)
 Central Labour Institute and 4 –
Regional Labour Institutes
(Founded in 1959)
 State Inspectorate of Factories and
Autonomous OSH
Organsations
 National Safety Council of India
(Founded in 1966)
 Loss Prevention Association of
India (Founded in 1978)
 National Environmental and
Engineering Research Institute
 National Institute of Occupational
Health
 Disaster Management Institute
DISASTER MANAGEMENT
& RISK ASSESSMENT
 The Ministry of Environment &
forests under Environment
Protection Act has constituted
4-Tier “Crisis Groups for
Disaster Management of
Chemical Accidents” in the
country. The Crisis Groups will
work under the purview of the
“Chemical Accidents
(Emergency Planning,
The Groups are constituted at:
Country level : Central Crisis
Group
State level : State Crisis Group
District level : District Crisis
Group
Industry Pocket Level : Local
Crisis
Group
Penalty for Offences:
 Any contravention of any of the
provisions of this Act or of any
rules made thereunder or of
any order in writing given
thereunder, the occupier and
manager of the factory shall
each be guilty of an offence
and punishable with
imprisonment for a term which
may extend to (two years) or
Penalty for Offences:
 Provided that where
contravention of any of the
provisions under S –87 has
resulted in an accident causing
death or serious bodily injury,
the fine shall not be less than
(twenty five thousand rupees) in
the case of an accident causing
death, and (five thousand
rupees) in the case of an
Penalty for Contravention of the
Provisions of SS 41-B, 41-C & 41-H
 (1)Whoever fails to comply with or
contravenes any of the provision of SS41-B,
41-C and 41-H or the rules made
thereunder, shall, in respect of such failure
or contravention, be punishable with
imprisonment for a term which may extend
to seven years and with fine which may
extend to two lakh rupees, and in case the
failure or contravention continues, with
additional fine which may extend to five
thousand rupees for every day during which
such failure or contravention continues after
the conviction for the first such failure or
contravention.
Penalty for Contravention of the
Provisions of SS 41-B, 41-C & 41-H
(2) If the failure or
contravention referred to in
sub-S (1) continues beyond a
period of one year after the
date of conviction, the offender
shall be punishable with
imprisonment for a term which
may extend to ten years.
Statutory regulations on
Construction Safety
The Building and Construction
Workers (Regulation of
Employment and Conditions of
Services) Act, 1996
The Building and Construction
Workers (Regulation of
Employment and Conditions of
Services) Rules, 1998.
The Central Labour Commissioner
has been designated as the
Director General of Inspections for
Industrial Accident Statistics in
India
 Year Non-fatal Fatal
 1998 96,232 1,026
 1999 81,815 974
 2000 28585 660
Thank You

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1_Safety Mgmt (Legal view).ppt

  • 1. Introduction to Industrial Safety and Accident Prevention Presented By: Mohan Sharan Safety Consultant
  • 2. Accident The American National Safety Council has defined accident as: “that occurrence in sequence of events which usually produces unintended injury, death or property damage’’.
  • 3. Causes of Accidents The causes may be human or mechanical failures. The two broad sources of the accidents may be classified in to:  Unsafe conditions and  Unsafe actions
  • 4. Factors contributing to accidents  Mechanical  Environment  Human  Human mechanical causes
  • 5. Mechanical causes  In adequately guarded  Unguarded  Unsafe design or construction  Hazardous arrangement
  • 6. Environmental Causes  Illumination  Ventilation  Temperature  Speed of work  Hours of Work  Spread over work period  Workload
  • 7. Human causes Individual factors  Age  Marriage  Education  Health  Length of Service  Work performance Psychological Factors  Attitude towards Job  Interest & difficulties  Machine habits  Attention  Fatigue
  • 8. Personality factors  Intellectual level  Emotional maturity  Adjustment  Anxiety level Sociological factors  Size of family  Number of dependents  Financial position  Social Status  Interpersonal relations  Home Environment
  • 9. Classification of accidents  Fall from height  Striking against  Struck by falling objects  Fall at same level  Overexertion  Inhalation or absorption  Contact with electricity / Electric flash  Others
  • 10. Accident Prevention  Three “Es’’ of Safety - Engineering - Education - Enforcement
  • 11. Controlling Accidents  Discover the causes  Control environmental causes  Control behaviorist causes  Supplementary activities
  • 12. Discovering Accident Causes  The Causes of previous accidents  The existing hazards that will cause accidents unless corrected
  • 13. Introduction Occupational Safety and Health Management in India is guided by the broad policies of the Ministry of Labour, Ministry of Industry & Ministry of Environment & Forests, Govt. of India.
  • 14. Legal Provisions & Enforcement  Factories Act, 1948  Environment (Protection) Act, 1986  Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989  Dangerous Machines (Regulation) Act, 1983
  • 15. Legal Provisions & Enforcement Overview :  Basically, major number of industries are statutorily governed by the Factories Act, 1948, besides other statutes which cover other specific aspects of safety in the industrial activities, e.g. treatment of effluents, pollution control, hazardous
  • 16. Factories Act, 1948  Objective  The Factories Act has been existing in India since 1881. The Act provides for the health, safety, welfare and other aspects of workers in factories.  In 1987 major amendments in the Act were incorporated which covered three major areas i) basic approach ii) health protection & control of accidents and iii) emergency planning in the factories engaged in hazardous processes.
  • 17. Major Provisions Approval, licensing and registration of factories Duties of occupier, manufacturers etc. Safety and Health policy and organization Health and hygiene standards Safeguards for Dangerous machines, material handling, pressure plant, floors, stairs, access and covering to pits, sumps opening, etc. Precautions against dangerous fumes, gases and explosive dust and precautions in case of fire
  • 18. Provisions for Hazardous Process Industry Site Appraisal Committee Disclosure of information to Chief Inspector of Factories Local Authority Workers and general public, On-site emergency plan, Medical examinations and records Permissible limits of exposures of chemicals/ substances Right to workers to know
  • 19. Section 7-A: General Duties of the Occupier 1 Every occupier shall ensure, so far as is reasonably practicable, the health, safety and welfare of all workers while they are at work in the factory. 2 Without prejudice to the generality of the provisions of sub-s. (1), the matters to which such duty extends, shall include:- a The provision and maintenance of plant and systems of work in the
  • 20. General Duties of the occupier b The arrangements in the factory for ensuring safety and absence of risks to health in connection with the use, handling, storage and transport of articles and substances; c The provision of such information, instruction, training and supervision as are necessary to ensure the health and safety of all workers at work;
  • 21. General Duties of the occupier d The maintenance of all places of work in the factory in a condition that is safe and without risks to health and the provision and maintenance of such means of access to, and egress from, such places as are safe and without such risks; e The provision, maintenance or monitoring of such working environment in the factory for the workers that is safe, without risks
  • 22. General Duties of the occupier 3 Except in such cases as may be prescribed, every occupier shall prepare, and, as often as may be appropriate, revise, a written statement of his general policy with respect to the health and safety of the workers at work and the organisation and arrangements for the time being in force for carrying out that policy, and to bring the statement and any revision thereof to the notice of all the workers in such manner as may be prescribed.
  • 23. Provisions for OHS Management  The essential requirements for the Appointment of Safety Officer:  i. Wherein one thousand or more workers are ordinarily employed, or  ii. Wherein any manufacturing process or operation is carried out involving risk of bodily injury, poisoning or disease or any other hazard to health to the persons employed in the factory, the occupier shall appoint Safety Officer. The no. of Safety Officers is specified by State Government notification.
  • 24. Appointment of Factory Medical Officer  For Factories carrying out “Hazardous Process*” (*“Hazardous Process” means any process or activity in relation to an Industry where unless special case is taken, raw materials used therein or the intermediate or finished products, bye-products, wastes or effluents thereof would:-  Cause material impairment to the health of the persons engaged in or connected therewith or
  • 25. For Factories employing above 200 workers: There shall be a full time Factory Medical Officer for factories employing up to 500 workers and one more Medical Officer for every additional 1,000workers or Part thereof. He should posses a Certificate of Training in Industrial Health of minimum three months duration recognized by the State Government, or He should posses a diploma in Industrial Health.
  • 26. Safety Committee Is a must in every factory –  wherein 250 or more workers are ordinarily employed, or  which carries on any process or operation declared to be dangerous under Section 87 of the Act; or  which carries on “Hazardous Process” as defined in
  • 27. Committee Composition  Management Representatives :  A senior official, who by his position in the organisation can contribute effectively to the functioning of the Committee, shall be the Chairman;  A Safety Officer, and a Factory Medical Officer wherever available and the Safety Officer in such a case shall be Secretary of the Committee;  A representative each from the production, maintenance and purchase departments.
  • 28. Function and Duties of Safety Committee  Assisting and co-operating with the management in achieving the aims and objectives outlined in the “Health and Safety Policy” of the occupier;  Dealing with all matters concerning health, safety and environment and to arrive at practicable solution to problems encountered;  Creating safety awareness amongst all workers;  Undertaking educational, training and promotional activities
  • 29. • Discussing reports on safety, environmental and occupational health surveys, safety audits, risk assessment, Emergency and Disaster Management plans and implementation of the recommendations made in the reports; • Carrying out health and safety surveys and identifying causes of accidents; • Looking into any complaint made on the likelihood of an imminent danger to the safety and health of the workers and suggesting corrective measures; and • Reviewing the implementation of the recommendations made by it.
  • 30. Chemicals Rules, 1989 Objective: To ensure prevention of accidents involving hazardous chemicals in various categories
  • 31. Major Provisions  Enforced by factory inspectorate along with SPCBs/ CPCB  Identification of major hazards and take preventive steps for identified hazards Demonstrate safe operation / emergency preparedness.  Prepare MSDS, ensure proper lebeling of containers.  Preparation of Safety Reports, in case of exceeding threshold quantities of hazardous chemicals storage.  Notification of sites, in case of use of hazardous chemicals storage exceeding
  • 32. OSH Organisations  Government OSH Organisations-  Directorate General Factory Advice Service & Labour Institutes (Founded in 1954)  Central Labour Institute and 4 – Regional Labour Institutes (Founded in 1959)  State Inspectorate of Factories and
  • 33. Autonomous OSH Organsations  National Safety Council of India (Founded in 1966)  Loss Prevention Association of India (Founded in 1978)  National Environmental and Engineering Research Institute  National Institute of Occupational Health  Disaster Management Institute
  • 34. DISASTER MANAGEMENT & RISK ASSESSMENT  The Ministry of Environment & forests under Environment Protection Act has constituted 4-Tier “Crisis Groups for Disaster Management of Chemical Accidents” in the country. The Crisis Groups will work under the purview of the “Chemical Accidents (Emergency Planning,
  • 35. The Groups are constituted at: Country level : Central Crisis Group State level : State Crisis Group District level : District Crisis Group Industry Pocket Level : Local Crisis Group
  • 36. Penalty for Offences:  Any contravention of any of the provisions of this Act or of any rules made thereunder or of any order in writing given thereunder, the occupier and manager of the factory shall each be guilty of an offence and punishable with imprisonment for a term which may extend to (two years) or
  • 37. Penalty for Offences:  Provided that where contravention of any of the provisions under S –87 has resulted in an accident causing death or serious bodily injury, the fine shall not be less than (twenty five thousand rupees) in the case of an accident causing death, and (five thousand rupees) in the case of an
  • 38. Penalty for Contravention of the Provisions of SS 41-B, 41-C & 41-H  (1)Whoever fails to comply with or contravenes any of the provision of SS41-B, 41-C and 41-H or the rules made thereunder, shall, in respect of such failure or contravention, be punishable with imprisonment for a term which may extend to seven years and with fine which may extend to two lakh rupees, and in case the failure or contravention continues, with additional fine which may extend to five thousand rupees for every day during which such failure or contravention continues after the conviction for the first such failure or contravention.
  • 39. Penalty for Contravention of the Provisions of SS 41-B, 41-C & 41-H (2) If the failure or contravention referred to in sub-S (1) continues beyond a period of one year after the date of conviction, the offender shall be punishable with imprisonment for a term which may extend to ten years.
  • 40. Statutory regulations on Construction Safety The Building and Construction Workers (Regulation of Employment and Conditions of Services) Act, 1996 The Building and Construction Workers (Regulation of Employment and Conditions of Services) Rules, 1998. The Central Labour Commissioner has been designated as the Director General of Inspections for
  • 41. Industrial Accident Statistics in India  Year Non-fatal Fatal  1998 96,232 1,026  1999 81,815 974  2000 28585 660