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ABSTRACT 
In this project, we present the controlling of a Robot using DTMF technique .The robot is 
controlled by a mobile phone that calls the other mobile phone attached to the robot. In the 
course of the call, if any button is pressed, the tone corresponding to the button pressed is heard 
at the other end. This tone is called “Dual Tone Multi Frequency tone (DTMF)”.Using DTMF 
code, direction of motion of the robot can be controlled by mobile phone. The above system can 
be used for military purpose as ‘bomb detector’ and as ‘spy robot’ and also for surveillance. 
DTMF Mobile ROBO is a machine that can be controlled with a mobile . In this project, the 
robot is controlled by a mobile phone that makes a call to the mobile phone attached to the robot. 
In the course of a call, if any button is pressed, a tone corresponding to the button pressed is 
heard at the other end of the call. This tone is called "Dual Tone Multiple-Frequency" DTMF) 
tone. The robot perceives this DTMF tone with the help of the phone stacked on the robot. 
The received tone is processed by the microcontroller with the help of DTMF decoder. The 
microcontroller then transmits the signal to the motor driver ICs to operate the motors & our 
robot starts moving Conventionally, Wireless-controlled robots use rf circuits, which have the 
drawbacks of limited working range, limited frequency range and the limited control. Use of a 
mobile phone for robotic control can overcome these limitations. It provides the advantage of 
robust control, working range as large as the coverage area of the service provider, no 
interference with other controllers and up to twelve controls. 
Although the appearance and the capabilities of robots vary vastly, all robots share the feature of 
a mechanical, movable structure under some form of control. The Control of robot involves three 
distinct phases: perception, processing and action. Generally, the preceptors are sensors mounted 
on the robot , processing is done by the on-board microcontroller or processor, and the task is 
performed using motors or with some other actuators. 
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2 
Chapter 1 
INTRODUCTION 
In this project, we present the controlling of a Robot using DTMF technique .The robot is 
controlled by a mobile phone that calls the other mobile phone attached to the robot. In the course 
of the call, if any button is pressed, the tone corresponding to the button pressed is heard at the 
other end. This tone is called “Dual Tone Multi Frequency tone (DTMF)”.Using DTMF code, 
direction of motion of the robot can be controlled by mobile phone. The above system can be used 
for military purpose as ‘bomb detector’ and as ‘spy robot’ and also for surveillance. 
1.1 Keywords: 
Mobile phones, DTMF decoder, controller. 
This is the block diagram of controlling robot using DTMF. 
Fig.-1.1 Show the block diagram of controlling robot using DTMF. 
1.2 DTMF TONE: 
The DTMF technique outputs distinct representation of 16 common alphanumeric 
characters (0-9, A-D, *, #) on the telephone. The lowest frequency used is 697Hz and the highest
frequency used is 1633Hz. The mobile that makes a call to the mobile phone stacked in the robot 
acts as a remote. So this simple robotic project does not require the construction of receiver and 
transmitter units. DTMF signaling is used for telephone signaling over the line in the voice 
frequency band to the call switching center. The version of DTMF used for telephone dialing is 
known as touch tone. 
DTMF assigns a specific frequency (consisting of two separate tones) to each key s that it can 
easily be identified by the electronic circuit. The signal generated by the DTMF encoder is the 
direct algebraic submission, in real time of the amplitudes of two sine (cosine) waves of different 
frequencies, i.e., pressing 5 will send a tone made by adding 1336 Hz and 770 Hz to the other 
end of the mobile. 
Fig.-1.2 Dual Tone Multi Frequency (DTMF) Frequency Standards 
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The DTMF keypad is arranged such that each row will have its own unique tone frequency and 
also each column will have its own unique tone frequency. Above is a representation of the 
typical DTWMF keypad and the associated row/column frequencies. By pressing a key, for 
example 5, will generate a dual tone consisting of 770 Hz for the low group and 1336 Hz for the 
high group. 
All types of the mt8870 series use digital counting techniques to detect and decode all the sixteen 
DTMF tone pairs in to a four bit code output. The built -in dial tone rejection circuit eliminated 
the need for pre- filtering. When the input signal given at pin2 (IN-) single ended input 
configuration is recognized to be effective, the correct four bit decode signal of the DTMF tone 
is transferred to Q1 (pin11) through Q4(pin14) outputs. 
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1.3 DTMF DECODER: 
Fig.-1.3 Show the pin diagram DTMF DECODER
5 
Chapter 2 
HOW IT WORKS 
2.1 TEST CIRCUIT: 
Fig.-2.1 Show the TEST CIRCUIT 
Following are the outputs produced by the DTMF decoder when the respective keys are pressed:
Table.-2.1 outputs produced by the DTMF decoder 
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2.2 MICRO CONTROLLER: 
Micro controller is a programmable logical devise which can be used to control robots or any 
appilicance. Here we use ATMEGA-16 micro controller in our circuit to control the robot .At 
mega 16 is a 40 pin Ic which is easily available in the market. The following diagram gives the 
pin description of the micro controller. 
When we have to learn about a new computer we have to familiarize about the machine 
capability we are using, and we can do it by studying the internal hardware design (devices 
architecture), and also to know about the size, number and the size of the registers. A 
microcontroller is a single chip that contains the processor (the CPU), non-volatile memory for 
the program (ROM or flash), volatile memory for input and output (RAM), a clock and an I/O 
control unit. Also called a "computer on a chip," billions of microcontroller units (MCUs) are 
embedded each year in a myriad of products from toys to appliances to automobiles. For 
example, a single vehicle can use 70 or more microcontrollers. The following picture describes a 
general block diagram of microcontroller.
Fig.-2.2 Pin diagram ATMEGA-16 micro controller in our circuit to control the robot 
Program required to control the robot is written and burnt into this controller and when the 
required input gets into the controller it produces the desired output as per our logic written in 
the program it is to be noted that each and every motor has two terminals one of them represents 
positive terminal and other represents negative. Taking this point into account the logic is formed 
in the following way. 
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The following table gives you the logic to drive the dc motors. 
Table-2.2 The following table gives you the logic to drive the dc motors. 
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1=5 v 
0= Gnd 
The output from this micro controller is taken and given to a motor driver circuit which will 
amplify the incoming signal to the required level we use l293d Ic as motor driver. The 
Fig.-2.3 Controll DC motors with an H-Bridge IC 
Mobile phone is connected to ear phones and the earphones are dissected in the following way
Fig.-2.4 Mobile phone is connected to ear phones 
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Following is the circuit diagram. 
Fig.-2.5 Show the different IC in Robot System
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2.3 Components used in this circuit: 
 Decoder 
 Microcontroller 
 H-bridge 
 Crystal Oscillator 
 Resistors 
 Capacitors 
 Diodes 
 Power supply 
2.4 Software Used: 
 Professional Proteus 
 Win Avr 
 Avr studio 
 Extreme burner 
2.5 Advantages: 
 Used to control house hold appliances 
 In industries and factories for remote sensing 
 Using 3g technology we can spy a place 
 Long distance remote sensing 
 Can be implemented in avionics to switch auto pilot from ground station by sending a 
particular frequency
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Chapter 3 
A BRIEF INTRODUCTION TO 8051 MICROCONTROLLER 
3.1 8051 MICROCONTROLLER 
When we have to learn about a new computer we have to familiarize about the machine 
capability we are using, and we can do it by studying the internal hardware design (devices 
architecture), and also to know about the size, number and the size of the registers. 
A microcontroller is a single chip that contains the processor (the CPU), non-volatile memory for 
the program (ROM or flash), volatile memory for input and output (RAM), a clock and an I/O 
control unit. Also called a "computer on a chip," billions of microcontroller units (MCUs) are 
embedded each year in a myriad of products from toys to appliances to automobiles. For 
example, a single vehicle can use 70 or more microcontrollers. 
The AT89S52 is a low-power, high-performance CMOS 8-bit microcontroller with 8K bytes of 
in-system programmable Flash memory. The device is manufactured using Atmel’s high-density 
nonvolatile memory technology and is compatible with the industry-standard 80C51 instruction 
set and pin out. The on-chip Flash allows the program memory to be reprogrammed in-system or 
by a conventional nonvolatile memory programmer. By combining a versatile 8-bit CPU with in-system 
programmable Flash on a monolithic chip, the Atmel AT89S52 is a powerful 
microcontroller, which provides a highly flexible and cost-effective solution to many, embedded 
control applications. 
The AT89S52 provides the following standard features: 8K bytes of Flash, 256 bytes of RAM, 
32 I/O lines, Watchdog timer, two data pointers, three 16-bit timer/counters, a six-vector two-level 
interrupt architecture, a full duplex serial port, on-chip oscillator, and clock circuitry. In 
addition, the AT89S52 is designed with static logic for operation down to zero frequency and 
supports two software selectable power saving modes. The Idle Mode stops the CPU while 
allowing the RAM, timer/counters, serial port, and interrupt system to continue functioning. The 
Power-down mode saves the RAM con-tents but freezes the oscillator, disabling all other chip 
functions until the next interrupt.
Fig.-3.1 An entire computer on single chip 
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The hardware is driven by a set of program instructions, or software. Once familiar with 
hardware and software, the user can then apply the microcontroller to the problems easily. 
The pin diagram of the 8051 shows all of the input/output pins unique to microcontrollers: 
Fig.-3.2 pin diagram of the 8051 
The following are some of the capabilities of 8051 microcontroller. 
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1. Internal ROM and RAM 
2. I/O ports with programmable pins 
3. Timers and counters 
4. Serial data communication
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Chapter 4 
HARDWARE DESCRIPTION: 
4.1 POWER SUPPLY: 
Power supply is a reference to a source of electrical power. A device or system that supplies 
electrical or other types of energy to an output load or group of loads is called a power supply 
unit or PSU. The term is most commonly applied to electrical energy supplies, less often to 
mechanical ones, and rarely to others. Here in our application we need a 5v DC power supply for 
all electronics involved in the project. This requires step down transformer, rectifier, voltage 
regulator, and filter circuit for generation of 5v DC power. Here a brief description of all the 
components are given as follows: 
4.2 TRANSFORMER: 
Transformer is a device that transfers electrical energy from one circuit to another through 
inductively coupled conductors —the transformer's coils or "windings". Except for air-core 
transformers, the conductors are commonly wound around a single iron-rich core, or around 
separate but magnetically –coupled cores. A varying current in the first or "primary" winding 
creates a varying magnetic field in the core (or cores) of the transformer. This varying magnetic 
field induces a varying electromotive force (EMF) or "voltage" in the "secondary" winding. This 
effect is called mutual induction. 
Fig.-4.1 Show the transformer
If a load is connected to the secondary circuit, electric charge will flow in the secondary winding 
of the transformer and transfer energy from the primary circuit to the load connected in the 
secondary circuit. 
The secondary induced voltage VS, of an ideal transformer, is scaled from the primary VP by a 
factor equal to the ratio of the number of turns of wire in their respective windings: 
By appropriate selection of the numbers of turns, a transformer thus allows an alternating voltage 
to be stepped up — by making NS more than NP — or stepped down, by making it 
BASIC PARTS OF A TRANSFORMER 
In its most basic form a transformer consists of: 
 A primary coil or winding. 
 A secondary coil or winding. 
 A core that supports the coils or windings. 
Fig. -4.2 primary and secondary windings. 
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4.2.1 THE COMPONENTS OF A TRANSFORMER:- 
Two coils of wire (called windings) are wound on some type of core material. In some cases the 
coils of wire are wound on a cylindrical or rectangular cardboard form. In effect, the core 
material is air and the transformer is called an AIR-CORE TRANSFORMER. Transformers used 
at low frequencies, such as 60 hertz and 400 hertz, require a core of low-reluctance magnetic 
material, usually iron. This type of transformer is called an IRON-CORE TRANSFORMER. 
Most power transformers are of the iron-core type. The principle parts of a transformer and their 
functions are: 
 The CORE, which provides a path for the magnetic lines of flux. 
 The PRIMARY WINDING, which receives energy from the ac source. 
 The SECONDARY WINDING, which receives energy from the primary winding and 
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delivers it to the load. 
 The ENCLOSURE, which protects the above components from dirt, moisture, and 
mechanical damage. 
4.3 BRIDGE RECTIFIER:- 
A bridge rectifier makes use of four diodes in a bridge arrangement to achieve full-wave 
rectification. This is a widely used configuration, both with individual diodes wired as shown 
and with single component bridges where the diode bridge is wired internally. 
Basic operation 
According to the conventional model of current flow originally established by Benjamin Franklin 
and still followed by most engineers today, current is assumed to flow through electrical 
conductors from the positive to the negative pole. In actuality, free electrons in a conductor 
nearly always flow from the negative to the positive pole. In the vast majority of applications, 
however, the actual direction of current flow is irrelevant. Therefore, in the discussion below the 
conventional model is retained. In the diagrams below, when the input connected to the left 
corner of the diamond is positive, and the input connected to the right corner is negative, 
current flows from the upper supply terminal to the right along the red (positive) path to the 
output, and returns to the lower supply terminal via the blue (negative) path.
Fig.-4.3 Show BRIDGE RECTIFIER 
In each case, the upper right output remains positive and lower right output negative. Since this 
is true whether the input is AC or DC, this circuit not only produces a DC output from an AC 
input, it can also provide what is sometimes called "reverse polarity protection". That is, it 
permits normal functioning of DC-powered equipment when batteries have been installed 
backwards, or when the leads (wires) from a DC power source have been reversed, and protects 
the equipment from potential damage caused by reverse polarity. 
Prior to availability of integrated electronics, such a bridge rectifier was always constructed from 
discrete components. Since about 1950, a single four-terminal component containing the four 
diodes connected in the bridge configuration became a standard commercial component and is 
now available with various voltage and current ratings. 
4.3.1 OUTPUT SMOOTHING:- 
For many applications, especially with single phase AC where the full-wave bridge serves to 
convert an AC input into a DC output, the addition of a capacitor may be desired because the 
bridge alone supplies an output of fixed polarity but continuously varying or "pulsating" 
magnitude (see diagram above). 
The function of this capacitor, known as a reservoir capacitor (or smoothing capacitor) is to 
lessen the variation in (or 'smooth') the rectified AC output voltage waveform from the bridge. 
One explanation of 'smoothing' is that the capacitor provides a low impedance path to the AC 
component of the output, reducing the AC voltage across, and AC current through, the resistive 
load. In less technical terms, any drop in the output voltage and current of the bridge tends to be 
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canceled by loss of charge in the capacitor. This charge flows out as additional current through 
the load. Thus the change of load current and voltage is reduced relative to what would occur 
without the capacitor. Increases of voltage correspondingly store excess charge in the capacitor, 
thus moderating the change in output voltage / current. 
The simplified circuit shown has a well-deserved reputation for being dangerous, because, in 
some applications, the capacitor can retain a lethal charge after the AC power source is removed. 
If supplying a dangerous voltage, a practical circuit should include a reliable way to safely 
discharge the capacitor. If the normal load cannot be guaranteed to perform this function, 
perhaps because it can be disconnected, the circuit should include a bleeder resistor connected as 
close as practical across the capacitor. This resistor should consume a current large enough to 
discharge the capacitor in a reasonable time, but small enough to minimize unnecessary power 
waste. 
Because a bleeder sets a minimum current drain, the regulation of the circuit, defined as 
percentage voltage change from minimum to maximum load, is improved. However in many 
cases the improvement is of insignificant magnitude. The capacitor and the load resistance have 
a typical time constant τ = RC where C and R are the capacitance and load resistance 
respectively. As long as the load resistor is large enough so that this time constant is much longer 
than the time of one ripple cycle, the above configuration will produce a smoothed DC voltage 
across the load. 
In some designs, a series resistor at the load side of the capacitor is added. The smoothing can 
then be improved by adding additional stages of capacitor–resistor pairs, often done only for sub-supplies 
to critical high-gain circuits that tend to be sensitive to supply voltage noise. 
The idealized waveforms shown above are seen for both voltage and current when the load on 
the bridge is resistive. When the load includes a smoothing capacitor, both the voltage and the 
current waveforms will be greatly changed. While the voltage is smoothed, as described above, 
current will flow through the bridge only during the time when the input voltage is greater than 
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the capacitor voltage. For example, if the load draws an average current of n Amps, and the 
diodes conduct for 10% of the time, the average diode current during conduction must be 10. 
4.4 REGULATOR IC (78XX):- 
It is a three pin IC used as a voltage regulator. It converts unregulated DC current into regulated 
DC current. 
Fig.-4.4 Show REGULATOR IC 
Normally we get fixed output by connecting the voltage regulator at the output of the filtered DC 
(see in above diagram). It can also be used in circuits to get a low DC voltage from a high DC 
voltage (for example we use 7805 to get 5V from 12V). There are two types of voltage regulators 
1. fixed voltage regulators (78xx, 79xx) 
2. variable voltage regulators(LM317) 
VOLTAGE REGULATORS This include 78xx voltage regulators. The most commonly used 
ones are 7805 and 7812. 7805 gives fixed 5V DC voltage if input voltage is in (7.5V, 20V). 
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4.5 The Capacitor Filter:- 
The simple capacitor filter is the most basic type of power supply filter. The application of the 
simple capacitor filter is very limited. It is sometimes used on extremely high-voltage, low-current 
power supplies for cathode-ray and similar electron tubes, which require very little load 
current from the supply. The capacitor filter is also used where the power-supply ripple 
frequency is not critical; this frequency can be relatively high. The capacitor (C1) shown in 
figure 4-15 is a simple filter connected across the output of the rectifier in parallel with the load. 
Fig.-4.5 Show Full-wave rectifier with a capacitor filter 
When this filter is used, the RC charge time of the filter capacitor (C1) must be short and the RC 
discharge time must be long to eliminate ripple action. In other words, the capacitor must charge 
up fast, preferably with no discharge at all. Better filtering also results when the input frequency 
is high; therefore, the full-wave rectifier output is easier to filter than that of the half-wave 
rectifier because of its higher frequency. 
For you to have a better understanding of the effect that filtering has on Eavg, a comparison of a 
rectifier circuit with a filter and one without a filter is illustrated in views A and B of figure 4-16.
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4.5.1 UNFILTERED:- 
Fig.-4.6 Half-wave rectifier with and without filtering 
4.6 DTMF DECODER:- 
Today, most telephone equipment use a DTMF receiver IC. One common DTMF receiver IC is 
the Motorola MT8870 that is widely used in electronic communications circuits. The MT8870 is 
an 18-pin IC. It is used in telephones and a variety of other applications. When a proper output is 
not obtained in projects using this IC, engineers or technicians need to test this IC separately. A 
quick testing of this IC could save a lot of time in re-search labs and manufacturing industries of 
communication instruments. Here’s a small and handy tester circuit for the DTMF IC. It can be 
assembled on a multipurpose PCB with an 18-pin IC base. One can also test the IC on a simple 
breadboard. 
For optimum working of telephone equipment, the DTMF receiver must be designed to 
recognize a valid tone pair greater than 40 ms in duration and to accept successive digit tone-pairs 
that are greater than 40 ms apart. However, for other applications like remote controls and 
radio communications, the tone duration may differ due to noise considerations. Therefore, by 
adding an extra resistor and steering diode the tone duration can be set to different values.
The circuit is configured in balanced-line mode. To reject common-mode noise signals, a 
balanced differential amplifier input is used. The circuit also provides an excellent bridging 
interface across a properly terminated telephone line. Transient protection may be achieved by 
splitting the input resistors and inserting ZENER diodes (ZD1 and ZD2) to achieve voltage 
clamping. This allows the transient energy to be dissipated in the resistors and diodes, and limits 
the voltage that may appear at the inputs. Whenever you press any key on your local telephone 
keypad, the delayed steering (Std) output of the IC goes high on receiving the tone-pair, causing 
LED5 (connected to pin 15 of IC via resistor R15) to glow. It will be high for a duration de-pending 
on the values of capacitor and resistors at pins 16 and 17. 
The optional circuit shown within dot-ted line is used for guard time adjustment. The LEDs 
connected via resistors R11 to R14 at pins 11 through 14, respectively, indicate the output of the 
IC. The tone-pair DTMF (dual-tone multi-frequency) generated by pressing the telephone button 
is converted into bi-nary values internally in the IC. The binary values are indicated by glowing 
of LEDs at the output pins of the IC. LED1 represents the lowest significant bit (LSB) and LED4 
represents the most significant bit (MSB). So, when you dial a number, say, 5, LED1 and LED3 
will glow, which is equal to 0101. Similarly, for every other number dialed on your telephone, 
the corresponding LEDs will glow. Thus, a non-defective IC should indicate proper bi-nary 
values corresponding to the decimal number pressed on your telephone key-pad. 
To test the DTMF IC 8870/KT3170, proceed as follows: 
 Connect local telephone and the circuit in parallel to the same telephone line. 
 Switch on S1. (Switch on auxiliary switch S2 only if keys A, B, C, and D are to be used.) 
 Now push key ‘*’ to generate DTMF tone. 
 Push any decimal key from the telephone keypad. 
 Observe the equivalent binary as shown in the table. 
4.7 DIODE:- 
The diode is a p-n junction device. Diode is the component used to control the flow of the 
current in any one direction. The diode widely works in forward bias. 
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Fig.-4.7 Show the diode 
Diode When the current flows from the P to N direction. Then it is in forward bias. The Zener 
diode is used in reverse bias function i.e. N to P direction. Visually the identification of the 
diode`s terminal can be done by identifying he silver/black line. The silver/black line is the 
negative terminal (cathode) and the other terminal is the positive terminal (cathode). 
APPLICATIONS 
•Zener diode: Voltage control, regulator etc. 
•Tunnel diode: Control the current flow, snobbier circuit, etc 
4.8 RESISTORS:- 
The flow of charge through any material encounters an opposing force similar in many respects 
to mechanical friction. this opposing force is called resistance of the material .in some electric 
circuit resistance is deliberately introduced in form of resistor. Resistor used fall in three 
categories , only two of which are color coded which are metal film and carbon film resistor .the 
third category is the wire wound type ,where value are generally printed on the vitreous paint 
finish of the component. Resistors are in ohms and are represented in Greek letter omega, looks 
as an upturned horseshoe. Most electronic circuit require resistors to make them work properly 
and it is obliviously important to find out something about the different types of resistors 
available. Resistance is measured in ohms, the symbol for ohm is an omega ohm. 1 ohm is quite 
small for electronics so resistances are often given in kohm and Mohm. Resistors used in 
electronics can have resistances as low as 0.1 ohm or as high as 10 Mohm. 
Fig.-4.8 Show the symbol of resistance 
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24 
4.8.1TYPES OF RESISTORS:- 
FIXED VALUE RESISTORS 
It includes two types of resistors as carbon film and metal film .These two types are explained 
under 
CARBON FILM RESISTORS 
During manufacture, at in film of carbon is deposited onto a small ceramic rod. The resistive 
coating is spiraled away in an automatic machine until the resistance between there two ends of 
the rods is as close as possible to the correct value. Metal leads and end caps are added, the 
resistors is covered with an insulating coating and finally painted with colored bands to indicate 
the resistor value 
Fig.-4.9 Show the Carbon Film Resistors 
Another example for a Carbon 22000 Ohms or 22 Kilo-Ohms also known as 22K at 5% 
tolerance: Band 1 = Red, 1st digit Band 2 = Red, 2nd digit Band 3 = Orange, 3rd digit, multiply 
with zeros, in this case 3 zero's Band 4 = Gold, Tolerance, 5% 
METAL FILM RESISTORS:- 
Metal film and metal oxides resistors are made in a similar way, but can be made more 
accurately to within ±2% or ±1% of their nominal value there are some difference in 
performance between these resistor types, but none which affects their use in simple circuit.
25 
WIRE WOUND RESISTOR :- 
A wire wound resistor is made of metal resistance wire, and because of this, they can be 
manufactured to precise values. Also, high wattage resistors can be made by using a thick wire 
material. Wire wound resistors cannot be used for high frequency circuits. Coils are used in high 
frequency circuit. Wire wound resistors in a ceramic case, strengthened with special cement. 
They have very high power rating, from 1 or 2 watts to dozens of watts. These resistors can 
become extremely hot when used for high power application, and this must be taken into account 
when designing the circuit. 
TESTING :- 
Resistors are checked with an ohm meter/millimeter. For a defective resistor the ohm-meter 
shows infinite high reading. 
CAPACITORS:- 
In a way, a capacitor is a little like a battery. Although they work in completely different ways, 
capacitors and batteries both store electrical energy. If you have read How Batteries Work , then 
you know that a battery has two terminals. Inside the battery, chemical reactions produce 
electrons on one terminal and absorb electrons at the other terminal. 
BASIC 
Like a battery, a capacitor has two terminals. Inside the capacitor, the terminals connect to two 
metal plates separated by a dielectric. The dielectric can be air, paper, plastic or anything else 
that does not conduct electricity and keeps the plates from touching each other. You can easily 
make a capacitor from two pieces of aluminum foil and a piece of paper. It won't be a 
particularly good capacitor in terms of its storage capacity, but it will work. In an electronic 
circuit, a capacitor is shown like this:
Fig.-4.10 Show the Capacitor 
When you connect a capacitor to a battery, here’s what happens: 
•The plate on the capacitor that attaches to the negative terminal of the battery accepts electrons 
that the battery is producing. 
•The plate on the capacitor that attaches to the positive terminal of the battery loses electrons to 
the battery. 
Fig.- 4.11 Show the capacitor &battery connection 
4.9 LED: 
LED falls within the family of P-N junction devices. The light emitting diode (LED) is a diode 
that will give off visible light when it is energized. In any forward biased P-N junction there is, 
26
with in the structure and primarily close to the junction, a recombination of hole and electrons. 
This recombination requires that the energy possessed by the unbound free electron be 
transferred to another state. The process of giving off light by applying an electrical source is 
called electroluminescence. 
Fig.-4.12 LED & Its SYMBOL 
LED is a component used for indication. All the functions being carried out are displayed by 
led. The LED is diode which glows when the current is being flown through it in forward 
bias condition. The LEDs are available in the round shell and also in the flat shells. The 
positive leg is longer than negative leg. Function LEDs emit light when an electric current 
passes through them. Connecting and soldering LEDs must be connected the correct way 
round, the diagram may be labelled a or + for anode and k or - for cathode (yes, it really is k, 
not c ,for cathode!). The cathode is the short lead and there may be a slight flat on the body 
of round LEDs. If you can see inside the LED the cathode is the larger electrode (but this is 
not an official identification method).LEDs can be damaged by heat when soldering, but the 
risk is small unless you are very slow. 
Never connect an LED directly to a battery or power supply! It will be destroyed almost 
instantly because too much current will pass through and burn it out. LEDs must have a 
resistor in series to limit the current to a safe value, for quick testing purposes a 1k resistor 
is suitable for most LEDs if your supply voltage is 12V or less. Remember to connect the 
LED the correct way round LEDs are available in red, orange, amber, yellow, green, blue and 
white. Blue and white LEDs are much more expensive than the other colours. The colour of 
an LED is determined by the semiconductor material, not by the colouring of the 'package' 
27
(the plastic body). LEDs of all colours are available in uncoloured packages which may be 
diffused (milky) or clear (often described as 'water clear'). The coloured packages are also 
available as diffused (the standard type) or transparent. 
28 
4.10 DC MOTOR:- 
DC Motor has two leads. It has bidirectional motion 
 If we apply +ve to one lead and ground to another motor will rotate in one direction, if 
we reverse the connection the motor will rotate in opposite direction. 
 If we keep both leads open or both leads ground it will not rotate (but some inertia will be 
there). 
 If we apply +ve voltage to both leads then braking will occurs. 
Fig.-4.13 Show the dc moter 
Electric motors represent an important fraction of residential, commercial, and industrial loads; 
in the neighborhood of 60% of the electric energy in the United States is consumed by motors of 
some kind. Motor loads comprise fans, pumps of all kinds including refrigerators and air 
conditioners, power tools from hand drill to lawn mower, and even electric streetcars—basically, 
anything electric that moves. 
A motor is essentially the same thing as a generator operated backwards; electrical and 
mechanical energy are converted into one another by means of a magnetic field that interacts
with both the rotating part of the machine and the electrons inside the conductor windings. The 
mechanical power output of a motor is conventionally expressed in units of horsepower(hp), 
where 1 hp¼0.746 kW, to distinguish it from the electrical power expressed in kilowatts. 
29 
4.11 μ VISION:- 
The μ Vision IDE is, for most developers, the easiest way to create embedded system programs. 
This chapter describes commonly used μ Vision features and explains how to use them. General 
Remarks and Concepts Before we start to describe how to use μVision, some general remarks, 
common to many screens1 and to the behavior of the development tool, are presented. In our 
continuous effort to deliver best-in-class development tools, supporting you in your daily work, 
μVision has been built to resemble the look-and-feel of widespread applications. This approach 
decreases your learning curve, such that you may start to work with μ Vision right away. 
μ Vision windows can be re-arranged, tiled, and attached to other screen areas or windows 
respectively It is possible to drag and drop windows, objects, and variables A Context Menu, 
invoked through the right mouse button, is provided for most objects. You can use keyboard 
shortcuts and define your own shortcuts. You can use the abundant features of a modern editor. 
Menu items and Toolbar buttons are greyed out when not available in the Current context. 
Graphical symbols are used to resemble options, to mark unsaved changes, or reveal objects not 
included into the project. Status Bars display context-driven information. You can associate 
μVision to third-party tools 
Procedure to Program a Chip 
 Connect the PRO51 to COM port and USB port on your PC. USB is used for +5V power 
supply only. You can use regulated 5V supply and connect it on pin 4 of the 9 Pin 
connector. 
 Start PROG51 from your program menu. 
 Select appropriate com port on your PC.
 Insert desired device in the ZIF socket on PRO51. 20 Pin devices like 89C2051 should 
be aligned with the boll tom side, i.e., pin 10 on the 89C2051 should be inserted in Pin 20 
of the socket. 
 Specify the device in the target device text box. 
 Click Identify button to check if the device inserted matches with the one you specified 
30 
in the Target Device text box. 
 Load Hex or Binary file generated using compiler or assembler in the buffer. 
 Click on Erase button to erase the contents of the flash memory of the microcontroller. 
Erase process will automatically be followed by a blank check. 
 Click on Program button to write the buffer contents in to the program memory of the 
microcontroller. Program action will automatically be followed by a verify cycle. 
 If you wish click on Lock button to secure the device. 
 Remove the device from ZIF socket. 
COMPONENTS PRECAUTIONS: 
 IR sensor used should be sensitive. Before using in the circuit it should be tested with a 
multi-meter. 
 I.C should not be heated much while soldering; too much heat can destroy the I.C. For 
safety and ease of replacement, the use of I.C socket is suggested. 
 While placing the I.C pin no 1 should be made sure at right hole. 
 Opposite polarity of battery can destroy I.C so please check the polarity before switching 
ON the circuit. One should use diode in series with switch for safety since diode allows 
flowing current in one direction only. 
 Each component was soldered neatly and clean. 
 We should use insulated wires.
31 
4.12 SOLDERING INSTRUCTIONS:- 
Ensure that parts to be soldered and the PCB are clean and free from dirt or grease. Use 
isopropyl alcohol with the help of non-static bristol brush for cleaning. Use lint-free muslin cloth 
for wiping or alternatively use mild soap solution followed by thorough rinsing with water and 
drying. 
Tips for good Soldering: Use 15 to 25 watt soldering iron for general work involving small 
joints and for CMOS IC’s, FETS and ASIC’S use temprature controlled soldering station 
ensuring that the tip temperature is maintained within 330-350 deg. centigrade. For bigger joints 
use elevated temperature as per job. Before using a new tip, ensure that it is tinned and before 
applying the tip to the job, wipe it using a wet sponge. Use 60 : 40 (tin : lead) resin core (18-20 
SWG) solder. Ensure that while applying the tip to the job, the tip of the soldering iron is held at 
an angle such that the tip grazes the surface to be heated and ensure that it does not transfer heat 
to other joints/components in its vicinity at the same time heating all parts of joint equally. Heat 
the joint for just the. right amount of time, during which a short length of solder flows over the 
joint and then smoothly withdraw the tip. Do not carry molten solder to the joint. Do not heat the 
electronic parts for more than 2-4 seconds since most of them are sensitive to heat. Apply one to 
three mm solder which is neither too less nor too much and adequate for a normal joint. Do not 
move the components until the molten solder, at the joint has cooled. 
Tips for de-soldering: Remove and re-make if a solder joint is bad or dry. Use a de-soldering 
pump which is first cocked and then the join tis heated in the same way as during soldering, and 
when the solder melts, push the release button to disengage the pump. Repeat the above 
operation 2-3 times until the soldered component can be comfortably removed using tweezers or 
long no sepliers. Deposit additional solder before using the de-soldering pump for sucking it in 
case of difficulty in sucking the solder if it is too sparse as this will hasten the de-soldering 
operation. 
Alternatively, use the wet de-soldering wick using soldering flux which is nothing but a fine 
copper braid used as a shield in coaxial cables etc. and then press a short length of the wick using 
the tip of the hot iron against the joint to be de soldered so that the iron melts the solder which is 
drawn into the braid.
CONCLUSION 
In the process of realizing this project, the construction was initially carried out on a breadboard 
to allow for checking and to ascertain that it is functioning effectively. All irregularities were 
checked then tested and found to have a satisfactory output. The component were then removed 
and transferred to a Vero board strip and soldered into place and all discontinuous point were cut 
out to avoid short-circuiting. 
So far the present system is designed mainly for the supervision applications. In the area of 
suspectance, the robot can be directed and if any smoke or gas is identified the robot can produce 
alarm and also informs the operator. 
The comments from the operator can also be transmitted to the area where the robot moves. 
Further the key board can be interfaced with the TV connected at receiver side to increase the 
number of comments given to the robot. 
Amplifier is needed to be connected to the speaker of the mobile interfaced with the robot to 
pass the comments directly through mobile from the remote mobile. The above system can also 
used for military purpose as bomb detection and as spy robot. 
The construction was carried out with care. The precautions taken during the soldering were: 
 The tip of soldering iron was kept clean with the help of a file from time to time. 
 The solder wire was of smaller thickness. 
32
REFERENCES 
1. “8051 and embedded system” by Mazidi and Mazidi 
2. All datasheets from www.datasheetcatalog.com 
3. About AT89s8252 from www.atmel.com And www.triindia.co.in 
4. http://www.scribd.com/doc/13283625/understanding-switched-capacitor-analog-blocks# 
33 
fullscreen:on 
5. http://focus.ti.com/lit/an/sloa093/sloa093.pdf 
6. http://www.scribd.com/doc/36463383/7/DTMF-DUAL-TONE-MULTI-FREQUENCY 
7. http://www.dnatechindia.com/index.php/Tutorials/8051-Tutorial/Interfacing-8870- 
DTMF-DECODER.html 
8. http://www.swrtec.de/swrtec/clinux/avrgcc/UOP_ATMega_Handbook_1_0.pdf
Appendix 
List of Figures 
Fig name page no 
Fig.-1.1 Show the block diagram of controlling robot using DTMF. (2) 
Fig.-1.2 Dual Tone Multi Frequency (DTMF) Frequency Standards (3) 
Fig.-1.3 Show the pin diagram DTMF DECODER (4) 
Fig.-2.1 Show the TEST CIRCUIT (5) 
Fig.-2.2 Pin diagram ATMEGA-16 micro controller in our circuit to control the robot (7) 
Fig.-2.3 Controll DC motors with an H-Bridge IC (8) 
Fig.-2.4 Mobile phone is connected to ear phones (8) 
Fig.-2.5 Show the different IC in Robot System (9) 
Fig.-3.1 An entire computer on single chip (12) 
Fig.-3.2 pin diagram of the 8051 (13) 
Fig.-4.1 Show the transformer (14) 
Fig.-4.2 Primary and Secondary Windings. (15) 
Fig.-4.3 Show BRIDGE RECTIFIER (16) 
Fig.-4.4 Show REGULATOR IC (18) 
Fig.-4.5 Show Full-wave rectifier with a capacitor filter (19) 
Fig.-4.6 Half-wave rectifier with and without filtering (19) 
Fig .-4.7 Show the diode (21) 
Fig.-4.8 Show the symbol of resistance (21) 
Fig.-4.9 Show the Carbon Film Resistors (22) 
Fig.-4.10 Show the Capacitor (23) 
Fig.-4.11 Show the capacitor &battery connection (23) 
Fig.-4.12 LED &Its SYMBOL (24) 
Fig.-4.13 Show the dc moter (25) 
34
Appendix B: 
List of Tables 
Table name page no. 
Table- 2.1 outputs produced by the DTMF decoder (6) 
Table -2.2 The following table gives you the logic to drive the dc motors. (7) 
Appendix C: 
Abbreviations 
DTMF - Dual Tone Multi Frequency 
LED - light emitting diode 
SP - stack pointer 
PSW - program status word 
DPTR - data pointer 
ROM - Read Only Memory 
RAM - Read Access Memory 
PKV - Public Key Validity 
35
36

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DTMF BASED MOBILE CONTROLL ROBOT SYSTEM

  • 1. ABSTRACT In this project, we present the controlling of a Robot using DTMF technique .The robot is controlled by a mobile phone that calls the other mobile phone attached to the robot. In the course of the call, if any button is pressed, the tone corresponding to the button pressed is heard at the other end. This tone is called “Dual Tone Multi Frequency tone (DTMF)”.Using DTMF code, direction of motion of the robot can be controlled by mobile phone. The above system can be used for military purpose as ‘bomb detector’ and as ‘spy robot’ and also for surveillance. DTMF Mobile ROBO is a machine that can be controlled with a mobile . In this project, the robot is controlled by a mobile phone that makes a call to the mobile phone attached to the robot. In the course of a call, if any button is pressed, a tone corresponding to the button pressed is heard at the other end of the call. This tone is called "Dual Tone Multiple-Frequency" DTMF) tone. The robot perceives this DTMF tone with the help of the phone stacked on the robot. The received tone is processed by the microcontroller with the help of DTMF decoder. The microcontroller then transmits the signal to the motor driver ICs to operate the motors & our robot starts moving Conventionally, Wireless-controlled robots use rf circuits, which have the drawbacks of limited working range, limited frequency range and the limited control. Use of a mobile phone for robotic control can overcome these limitations. It provides the advantage of robust control, working range as large as the coverage area of the service provider, no interference with other controllers and up to twelve controls. Although the appearance and the capabilities of robots vary vastly, all robots share the feature of a mechanical, movable structure under some form of control. The Control of robot involves three distinct phases: perception, processing and action. Generally, the preceptors are sensors mounted on the robot , processing is done by the on-board microcontroller or processor, and the task is performed using motors or with some other actuators. 1
  • 2. 2 Chapter 1 INTRODUCTION In this project, we present the controlling of a Robot using DTMF technique .The robot is controlled by a mobile phone that calls the other mobile phone attached to the robot. In the course of the call, if any button is pressed, the tone corresponding to the button pressed is heard at the other end. This tone is called “Dual Tone Multi Frequency tone (DTMF)”.Using DTMF code, direction of motion of the robot can be controlled by mobile phone. The above system can be used for military purpose as ‘bomb detector’ and as ‘spy robot’ and also for surveillance. 1.1 Keywords: Mobile phones, DTMF decoder, controller. This is the block diagram of controlling robot using DTMF. Fig.-1.1 Show the block diagram of controlling robot using DTMF. 1.2 DTMF TONE: The DTMF technique outputs distinct representation of 16 common alphanumeric characters (0-9, A-D, *, #) on the telephone. The lowest frequency used is 697Hz and the highest
  • 3. frequency used is 1633Hz. The mobile that makes a call to the mobile phone stacked in the robot acts as a remote. So this simple robotic project does not require the construction of receiver and transmitter units. DTMF signaling is used for telephone signaling over the line in the voice frequency band to the call switching center. The version of DTMF used for telephone dialing is known as touch tone. DTMF assigns a specific frequency (consisting of two separate tones) to each key s that it can easily be identified by the electronic circuit. The signal generated by the DTMF encoder is the direct algebraic submission, in real time of the amplitudes of two sine (cosine) waves of different frequencies, i.e., pressing 5 will send a tone made by adding 1336 Hz and 770 Hz to the other end of the mobile. Fig.-1.2 Dual Tone Multi Frequency (DTMF) Frequency Standards 3
  • 4. The DTMF keypad is arranged such that each row will have its own unique tone frequency and also each column will have its own unique tone frequency. Above is a representation of the typical DTWMF keypad and the associated row/column frequencies. By pressing a key, for example 5, will generate a dual tone consisting of 770 Hz for the low group and 1336 Hz for the high group. All types of the mt8870 series use digital counting techniques to detect and decode all the sixteen DTMF tone pairs in to a four bit code output. The built -in dial tone rejection circuit eliminated the need for pre- filtering. When the input signal given at pin2 (IN-) single ended input configuration is recognized to be effective, the correct four bit decode signal of the DTMF tone is transferred to Q1 (pin11) through Q4(pin14) outputs. 4 1.3 DTMF DECODER: Fig.-1.3 Show the pin diagram DTMF DECODER
  • 5. 5 Chapter 2 HOW IT WORKS 2.1 TEST CIRCUIT: Fig.-2.1 Show the TEST CIRCUIT Following are the outputs produced by the DTMF decoder when the respective keys are pressed:
  • 6. Table.-2.1 outputs produced by the DTMF decoder 6 2.2 MICRO CONTROLLER: Micro controller is a programmable logical devise which can be used to control robots or any appilicance. Here we use ATMEGA-16 micro controller in our circuit to control the robot .At mega 16 is a 40 pin Ic which is easily available in the market. The following diagram gives the pin description of the micro controller. When we have to learn about a new computer we have to familiarize about the machine capability we are using, and we can do it by studying the internal hardware design (devices architecture), and also to know about the size, number and the size of the registers. A microcontroller is a single chip that contains the processor (the CPU), non-volatile memory for the program (ROM or flash), volatile memory for input and output (RAM), a clock and an I/O control unit. Also called a "computer on a chip," billions of microcontroller units (MCUs) are embedded each year in a myriad of products from toys to appliances to automobiles. For example, a single vehicle can use 70 or more microcontrollers. The following picture describes a general block diagram of microcontroller.
  • 7. Fig.-2.2 Pin diagram ATMEGA-16 micro controller in our circuit to control the robot Program required to control the robot is written and burnt into this controller and when the required input gets into the controller it produces the desired output as per our logic written in the program it is to be noted that each and every motor has two terminals one of them represents positive terminal and other represents negative. Taking this point into account the logic is formed in the following way. 7
  • 8. The following table gives you the logic to drive the dc motors. Table-2.2 The following table gives you the logic to drive the dc motors. 8 1=5 v 0= Gnd The output from this micro controller is taken and given to a motor driver circuit which will amplify the incoming signal to the required level we use l293d Ic as motor driver. The Fig.-2.3 Controll DC motors with an H-Bridge IC Mobile phone is connected to ear phones and the earphones are dissected in the following way
  • 9. Fig.-2.4 Mobile phone is connected to ear phones 9 Following is the circuit diagram. Fig.-2.5 Show the different IC in Robot System
  • 10. 10 2.3 Components used in this circuit:  Decoder  Microcontroller  H-bridge  Crystal Oscillator  Resistors  Capacitors  Diodes  Power supply 2.4 Software Used:  Professional Proteus  Win Avr  Avr studio  Extreme burner 2.5 Advantages:  Used to control house hold appliances  In industries and factories for remote sensing  Using 3g technology we can spy a place  Long distance remote sensing  Can be implemented in avionics to switch auto pilot from ground station by sending a particular frequency
  • 11. 11 Chapter 3 A BRIEF INTRODUCTION TO 8051 MICROCONTROLLER 3.1 8051 MICROCONTROLLER When we have to learn about a new computer we have to familiarize about the machine capability we are using, and we can do it by studying the internal hardware design (devices architecture), and also to know about the size, number and the size of the registers. A microcontroller is a single chip that contains the processor (the CPU), non-volatile memory for the program (ROM or flash), volatile memory for input and output (RAM), a clock and an I/O control unit. Also called a "computer on a chip," billions of microcontroller units (MCUs) are embedded each year in a myriad of products from toys to appliances to automobiles. For example, a single vehicle can use 70 or more microcontrollers. The AT89S52 is a low-power, high-performance CMOS 8-bit microcontroller with 8K bytes of in-system programmable Flash memory. The device is manufactured using Atmel’s high-density nonvolatile memory technology and is compatible with the industry-standard 80C51 instruction set and pin out. The on-chip Flash allows the program memory to be reprogrammed in-system or by a conventional nonvolatile memory programmer. By combining a versatile 8-bit CPU with in-system programmable Flash on a monolithic chip, the Atmel AT89S52 is a powerful microcontroller, which provides a highly flexible and cost-effective solution to many, embedded control applications. The AT89S52 provides the following standard features: 8K bytes of Flash, 256 bytes of RAM, 32 I/O lines, Watchdog timer, two data pointers, three 16-bit timer/counters, a six-vector two-level interrupt architecture, a full duplex serial port, on-chip oscillator, and clock circuitry. In addition, the AT89S52 is designed with static logic for operation down to zero frequency and supports two software selectable power saving modes. The Idle Mode stops the CPU while allowing the RAM, timer/counters, serial port, and interrupt system to continue functioning. The Power-down mode saves the RAM con-tents but freezes the oscillator, disabling all other chip functions until the next interrupt.
  • 12. Fig.-3.1 An entire computer on single chip 12
  • 13. The hardware is driven by a set of program instructions, or software. Once familiar with hardware and software, the user can then apply the microcontroller to the problems easily. The pin diagram of the 8051 shows all of the input/output pins unique to microcontrollers: Fig.-3.2 pin diagram of the 8051 The following are some of the capabilities of 8051 microcontroller. 13 1. Internal ROM and RAM 2. I/O ports with programmable pins 3. Timers and counters 4. Serial data communication
  • 14. 14 Chapter 4 HARDWARE DESCRIPTION: 4.1 POWER SUPPLY: Power supply is a reference to a source of electrical power. A device or system that supplies electrical or other types of energy to an output load or group of loads is called a power supply unit or PSU. The term is most commonly applied to electrical energy supplies, less often to mechanical ones, and rarely to others. Here in our application we need a 5v DC power supply for all electronics involved in the project. This requires step down transformer, rectifier, voltage regulator, and filter circuit for generation of 5v DC power. Here a brief description of all the components are given as follows: 4.2 TRANSFORMER: Transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors —the transformer's coils or "windings". Except for air-core transformers, the conductors are commonly wound around a single iron-rich core, or around separate but magnetically –coupled cores. A varying current in the first or "primary" winding creates a varying magnetic field in the core (or cores) of the transformer. This varying magnetic field induces a varying electromotive force (EMF) or "voltage" in the "secondary" winding. This effect is called mutual induction. Fig.-4.1 Show the transformer
  • 15. If a load is connected to the secondary circuit, electric charge will flow in the secondary winding of the transformer and transfer energy from the primary circuit to the load connected in the secondary circuit. The secondary induced voltage VS, of an ideal transformer, is scaled from the primary VP by a factor equal to the ratio of the number of turns of wire in their respective windings: By appropriate selection of the numbers of turns, a transformer thus allows an alternating voltage to be stepped up — by making NS more than NP — or stepped down, by making it BASIC PARTS OF A TRANSFORMER In its most basic form a transformer consists of:  A primary coil or winding.  A secondary coil or winding.  A core that supports the coils or windings. Fig. -4.2 primary and secondary windings. 15
  • 16. 4.2.1 THE COMPONENTS OF A TRANSFORMER:- Two coils of wire (called windings) are wound on some type of core material. In some cases the coils of wire are wound on a cylindrical or rectangular cardboard form. In effect, the core material is air and the transformer is called an AIR-CORE TRANSFORMER. Transformers used at low frequencies, such as 60 hertz and 400 hertz, require a core of low-reluctance magnetic material, usually iron. This type of transformer is called an IRON-CORE TRANSFORMER. Most power transformers are of the iron-core type. The principle parts of a transformer and their functions are:  The CORE, which provides a path for the magnetic lines of flux.  The PRIMARY WINDING, which receives energy from the ac source.  The SECONDARY WINDING, which receives energy from the primary winding and 16 delivers it to the load.  The ENCLOSURE, which protects the above components from dirt, moisture, and mechanical damage. 4.3 BRIDGE RECTIFIER:- A bridge rectifier makes use of four diodes in a bridge arrangement to achieve full-wave rectification. This is a widely used configuration, both with individual diodes wired as shown and with single component bridges where the diode bridge is wired internally. Basic operation According to the conventional model of current flow originally established by Benjamin Franklin and still followed by most engineers today, current is assumed to flow through electrical conductors from the positive to the negative pole. In actuality, free electrons in a conductor nearly always flow from the negative to the positive pole. In the vast majority of applications, however, the actual direction of current flow is irrelevant. Therefore, in the discussion below the conventional model is retained. In the diagrams below, when the input connected to the left corner of the diamond is positive, and the input connected to the right corner is negative, current flows from the upper supply terminal to the right along the red (positive) path to the output, and returns to the lower supply terminal via the blue (negative) path.
  • 17. Fig.-4.3 Show BRIDGE RECTIFIER In each case, the upper right output remains positive and lower right output negative. Since this is true whether the input is AC or DC, this circuit not only produces a DC output from an AC input, it can also provide what is sometimes called "reverse polarity protection". That is, it permits normal functioning of DC-powered equipment when batteries have been installed backwards, or when the leads (wires) from a DC power source have been reversed, and protects the equipment from potential damage caused by reverse polarity. Prior to availability of integrated electronics, such a bridge rectifier was always constructed from discrete components. Since about 1950, a single four-terminal component containing the four diodes connected in the bridge configuration became a standard commercial component and is now available with various voltage and current ratings. 4.3.1 OUTPUT SMOOTHING:- For many applications, especially with single phase AC where the full-wave bridge serves to convert an AC input into a DC output, the addition of a capacitor may be desired because the bridge alone supplies an output of fixed polarity but continuously varying or "pulsating" magnitude (see diagram above). The function of this capacitor, known as a reservoir capacitor (or smoothing capacitor) is to lessen the variation in (or 'smooth') the rectified AC output voltage waveform from the bridge. One explanation of 'smoothing' is that the capacitor provides a low impedance path to the AC component of the output, reducing the AC voltage across, and AC current through, the resistive load. In less technical terms, any drop in the output voltage and current of the bridge tends to be 17
  • 18. canceled by loss of charge in the capacitor. This charge flows out as additional current through the load. Thus the change of load current and voltage is reduced relative to what would occur without the capacitor. Increases of voltage correspondingly store excess charge in the capacitor, thus moderating the change in output voltage / current. The simplified circuit shown has a well-deserved reputation for being dangerous, because, in some applications, the capacitor can retain a lethal charge after the AC power source is removed. If supplying a dangerous voltage, a practical circuit should include a reliable way to safely discharge the capacitor. If the normal load cannot be guaranteed to perform this function, perhaps because it can be disconnected, the circuit should include a bleeder resistor connected as close as practical across the capacitor. This resistor should consume a current large enough to discharge the capacitor in a reasonable time, but small enough to minimize unnecessary power waste. Because a bleeder sets a minimum current drain, the regulation of the circuit, defined as percentage voltage change from minimum to maximum load, is improved. However in many cases the improvement is of insignificant magnitude. The capacitor and the load resistance have a typical time constant τ = RC where C and R are the capacitance and load resistance respectively. As long as the load resistor is large enough so that this time constant is much longer than the time of one ripple cycle, the above configuration will produce a smoothed DC voltage across the load. In some designs, a series resistor at the load side of the capacitor is added. The smoothing can then be improved by adding additional stages of capacitor–resistor pairs, often done only for sub-supplies to critical high-gain circuits that tend to be sensitive to supply voltage noise. The idealized waveforms shown above are seen for both voltage and current when the load on the bridge is resistive. When the load includes a smoothing capacitor, both the voltage and the current waveforms will be greatly changed. While the voltage is smoothed, as described above, current will flow through the bridge only during the time when the input voltage is greater than 18
  • 19. the capacitor voltage. For example, if the load draws an average current of n Amps, and the diodes conduct for 10% of the time, the average diode current during conduction must be 10. 4.4 REGULATOR IC (78XX):- It is a three pin IC used as a voltage regulator. It converts unregulated DC current into regulated DC current. Fig.-4.4 Show REGULATOR IC Normally we get fixed output by connecting the voltage regulator at the output of the filtered DC (see in above diagram). It can also be used in circuits to get a low DC voltage from a high DC voltage (for example we use 7805 to get 5V from 12V). There are two types of voltage regulators 1. fixed voltage regulators (78xx, 79xx) 2. variable voltage regulators(LM317) VOLTAGE REGULATORS This include 78xx voltage regulators. The most commonly used ones are 7805 and 7812. 7805 gives fixed 5V DC voltage if input voltage is in (7.5V, 20V). 19
  • 20. 20 4.5 The Capacitor Filter:- The simple capacitor filter is the most basic type of power supply filter. The application of the simple capacitor filter is very limited. It is sometimes used on extremely high-voltage, low-current power supplies for cathode-ray and similar electron tubes, which require very little load current from the supply. The capacitor filter is also used where the power-supply ripple frequency is not critical; this frequency can be relatively high. The capacitor (C1) shown in figure 4-15 is a simple filter connected across the output of the rectifier in parallel with the load. Fig.-4.5 Show Full-wave rectifier with a capacitor filter When this filter is used, the RC charge time of the filter capacitor (C1) must be short and the RC discharge time must be long to eliminate ripple action. In other words, the capacitor must charge up fast, preferably with no discharge at all. Better filtering also results when the input frequency is high; therefore, the full-wave rectifier output is easier to filter than that of the half-wave rectifier because of its higher frequency. For you to have a better understanding of the effect that filtering has on Eavg, a comparison of a rectifier circuit with a filter and one without a filter is illustrated in views A and B of figure 4-16.
  • 21. 21 4.5.1 UNFILTERED:- Fig.-4.6 Half-wave rectifier with and without filtering 4.6 DTMF DECODER:- Today, most telephone equipment use a DTMF receiver IC. One common DTMF receiver IC is the Motorola MT8870 that is widely used in electronic communications circuits. The MT8870 is an 18-pin IC. It is used in telephones and a variety of other applications. When a proper output is not obtained in projects using this IC, engineers or technicians need to test this IC separately. A quick testing of this IC could save a lot of time in re-search labs and manufacturing industries of communication instruments. Here’s a small and handy tester circuit for the DTMF IC. It can be assembled on a multipurpose PCB with an 18-pin IC base. One can also test the IC on a simple breadboard. For optimum working of telephone equipment, the DTMF receiver must be designed to recognize a valid tone pair greater than 40 ms in duration and to accept successive digit tone-pairs that are greater than 40 ms apart. However, for other applications like remote controls and radio communications, the tone duration may differ due to noise considerations. Therefore, by adding an extra resistor and steering diode the tone duration can be set to different values.
  • 22. The circuit is configured in balanced-line mode. To reject common-mode noise signals, a balanced differential amplifier input is used. The circuit also provides an excellent bridging interface across a properly terminated telephone line. Transient protection may be achieved by splitting the input resistors and inserting ZENER diodes (ZD1 and ZD2) to achieve voltage clamping. This allows the transient energy to be dissipated in the resistors and diodes, and limits the voltage that may appear at the inputs. Whenever you press any key on your local telephone keypad, the delayed steering (Std) output of the IC goes high on receiving the tone-pair, causing LED5 (connected to pin 15 of IC via resistor R15) to glow. It will be high for a duration de-pending on the values of capacitor and resistors at pins 16 and 17. The optional circuit shown within dot-ted line is used for guard time adjustment. The LEDs connected via resistors R11 to R14 at pins 11 through 14, respectively, indicate the output of the IC. The tone-pair DTMF (dual-tone multi-frequency) generated by pressing the telephone button is converted into bi-nary values internally in the IC. The binary values are indicated by glowing of LEDs at the output pins of the IC. LED1 represents the lowest significant bit (LSB) and LED4 represents the most significant bit (MSB). So, when you dial a number, say, 5, LED1 and LED3 will glow, which is equal to 0101. Similarly, for every other number dialed on your telephone, the corresponding LEDs will glow. Thus, a non-defective IC should indicate proper bi-nary values corresponding to the decimal number pressed on your telephone key-pad. To test the DTMF IC 8870/KT3170, proceed as follows:  Connect local telephone and the circuit in parallel to the same telephone line.  Switch on S1. (Switch on auxiliary switch S2 only if keys A, B, C, and D are to be used.)  Now push key ‘*’ to generate DTMF tone.  Push any decimal key from the telephone keypad.  Observe the equivalent binary as shown in the table. 4.7 DIODE:- The diode is a p-n junction device. Diode is the component used to control the flow of the current in any one direction. The diode widely works in forward bias. 22
  • 23. Fig.-4.7 Show the diode Diode When the current flows from the P to N direction. Then it is in forward bias. The Zener diode is used in reverse bias function i.e. N to P direction. Visually the identification of the diode`s terminal can be done by identifying he silver/black line. The silver/black line is the negative terminal (cathode) and the other terminal is the positive terminal (cathode). APPLICATIONS •Zener diode: Voltage control, regulator etc. •Tunnel diode: Control the current flow, snobbier circuit, etc 4.8 RESISTORS:- The flow of charge through any material encounters an opposing force similar in many respects to mechanical friction. this opposing force is called resistance of the material .in some electric circuit resistance is deliberately introduced in form of resistor. Resistor used fall in three categories , only two of which are color coded which are metal film and carbon film resistor .the third category is the wire wound type ,where value are generally printed on the vitreous paint finish of the component. Resistors are in ohms and are represented in Greek letter omega, looks as an upturned horseshoe. Most electronic circuit require resistors to make them work properly and it is obliviously important to find out something about the different types of resistors available. Resistance is measured in ohms, the symbol for ohm is an omega ohm. 1 ohm is quite small for electronics so resistances are often given in kohm and Mohm. Resistors used in electronics can have resistances as low as 0.1 ohm or as high as 10 Mohm. Fig.-4.8 Show the symbol of resistance 23
  • 24. 24 4.8.1TYPES OF RESISTORS:- FIXED VALUE RESISTORS It includes two types of resistors as carbon film and metal film .These two types are explained under CARBON FILM RESISTORS During manufacture, at in film of carbon is deposited onto a small ceramic rod. The resistive coating is spiraled away in an automatic machine until the resistance between there two ends of the rods is as close as possible to the correct value. Metal leads and end caps are added, the resistors is covered with an insulating coating and finally painted with colored bands to indicate the resistor value Fig.-4.9 Show the Carbon Film Resistors Another example for a Carbon 22000 Ohms or 22 Kilo-Ohms also known as 22K at 5% tolerance: Band 1 = Red, 1st digit Band 2 = Red, 2nd digit Band 3 = Orange, 3rd digit, multiply with zeros, in this case 3 zero's Band 4 = Gold, Tolerance, 5% METAL FILM RESISTORS:- Metal film and metal oxides resistors are made in a similar way, but can be made more accurately to within ±2% or ±1% of their nominal value there are some difference in performance between these resistor types, but none which affects their use in simple circuit.
  • 25. 25 WIRE WOUND RESISTOR :- A wire wound resistor is made of metal resistance wire, and because of this, they can be manufactured to precise values. Also, high wattage resistors can be made by using a thick wire material. Wire wound resistors cannot be used for high frequency circuits. Coils are used in high frequency circuit. Wire wound resistors in a ceramic case, strengthened with special cement. They have very high power rating, from 1 or 2 watts to dozens of watts. These resistors can become extremely hot when used for high power application, and this must be taken into account when designing the circuit. TESTING :- Resistors are checked with an ohm meter/millimeter. For a defective resistor the ohm-meter shows infinite high reading. CAPACITORS:- In a way, a capacitor is a little like a battery. Although they work in completely different ways, capacitors and batteries both store electrical energy. If you have read How Batteries Work , then you know that a battery has two terminals. Inside the battery, chemical reactions produce electrons on one terminal and absorb electrons at the other terminal. BASIC Like a battery, a capacitor has two terminals. Inside the capacitor, the terminals connect to two metal plates separated by a dielectric. The dielectric can be air, paper, plastic or anything else that does not conduct electricity and keeps the plates from touching each other. You can easily make a capacitor from two pieces of aluminum foil and a piece of paper. It won't be a particularly good capacitor in terms of its storage capacity, but it will work. In an electronic circuit, a capacitor is shown like this:
  • 26. Fig.-4.10 Show the Capacitor When you connect a capacitor to a battery, here’s what happens: •The plate on the capacitor that attaches to the negative terminal of the battery accepts electrons that the battery is producing. •The plate on the capacitor that attaches to the positive terminal of the battery loses electrons to the battery. Fig.- 4.11 Show the capacitor &battery connection 4.9 LED: LED falls within the family of P-N junction devices. The light emitting diode (LED) is a diode that will give off visible light when it is energized. In any forward biased P-N junction there is, 26
  • 27. with in the structure and primarily close to the junction, a recombination of hole and electrons. This recombination requires that the energy possessed by the unbound free electron be transferred to another state. The process of giving off light by applying an electrical source is called electroluminescence. Fig.-4.12 LED & Its SYMBOL LED is a component used for indication. All the functions being carried out are displayed by led. The LED is diode which glows when the current is being flown through it in forward bias condition. The LEDs are available in the round shell and also in the flat shells. The positive leg is longer than negative leg. Function LEDs emit light when an electric current passes through them. Connecting and soldering LEDs must be connected the correct way round, the diagram may be labelled a or + for anode and k or - for cathode (yes, it really is k, not c ,for cathode!). The cathode is the short lead and there may be a slight flat on the body of round LEDs. If you can see inside the LED the cathode is the larger electrode (but this is not an official identification method).LEDs can be damaged by heat when soldering, but the risk is small unless you are very slow. Never connect an LED directly to a battery or power supply! It will be destroyed almost instantly because too much current will pass through and burn it out. LEDs must have a resistor in series to limit the current to a safe value, for quick testing purposes a 1k resistor is suitable for most LEDs if your supply voltage is 12V or less. Remember to connect the LED the correct way round LEDs are available in red, orange, amber, yellow, green, blue and white. Blue and white LEDs are much more expensive than the other colours. The colour of an LED is determined by the semiconductor material, not by the colouring of the 'package' 27
  • 28. (the plastic body). LEDs of all colours are available in uncoloured packages which may be diffused (milky) or clear (often described as 'water clear'). The coloured packages are also available as diffused (the standard type) or transparent. 28 4.10 DC MOTOR:- DC Motor has two leads. It has bidirectional motion  If we apply +ve to one lead and ground to another motor will rotate in one direction, if we reverse the connection the motor will rotate in opposite direction.  If we keep both leads open or both leads ground it will not rotate (but some inertia will be there).  If we apply +ve voltage to both leads then braking will occurs. Fig.-4.13 Show the dc moter Electric motors represent an important fraction of residential, commercial, and industrial loads; in the neighborhood of 60% of the electric energy in the United States is consumed by motors of some kind. Motor loads comprise fans, pumps of all kinds including refrigerators and air conditioners, power tools from hand drill to lawn mower, and even electric streetcars—basically, anything electric that moves. A motor is essentially the same thing as a generator operated backwards; electrical and mechanical energy are converted into one another by means of a magnetic field that interacts
  • 29. with both the rotating part of the machine and the electrons inside the conductor windings. The mechanical power output of a motor is conventionally expressed in units of horsepower(hp), where 1 hp¼0.746 kW, to distinguish it from the electrical power expressed in kilowatts. 29 4.11 μ VISION:- The μ Vision IDE is, for most developers, the easiest way to create embedded system programs. This chapter describes commonly used μ Vision features and explains how to use them. General Remarks and Concepts Before we start to describe how to use μVision, some general remarks, common to many screens1 and to the behavior of the development tool, are presented. In our continuous effort to deliver best-in-class development tools, supporting you in your daily work, μVision has been built to resemble the look-and-feel of widespread applications. This approach decreases your learning curve, such that you may start to work with μ Vision right away. μ Vision windows can be re-arranged, tiled, and attached to other screen areas or windows respectively It is possible to drag and drop windows, objects, and variables A Context Menu, invoked through the right mouse button, is provided for most objects. You can use keyboard shortcuts and define your own shortcuts. You can use the abundant features of a modern editor. Menu items and Toolbar buttons are greyed out when not available in the Current context. Graphical symbols are used to resemble options, to mark unsaved changes, or reveal objects not included into the project. Status Bars display context-driven information. You can associate μVision to third-party tools Procedure to Program a Chip  Connect the PRO51 to COM port and USB port on your PC. USB is used for +5V power supply only. You can use regulated 5V supply and connect it on pin 4 of the 9 Pin connector.  Start PROG51 from your program menu.  Select appropriate com port on your PC.
  • 30.  Insert desired device in the ZIF socket on PRO51. 20 Pin devices like 89C2051 should be aligned with the boll tom side, i.e., pin 10 on the 89C2051 should be inserted in Pin 20 of the socket.  Specify the device in the target device text box.  Click Identify button to check if the device inserted matches with the one you specified 30 in the Target Device text box.  Load Hex or Binary file generated using compiler or assembler in the buffer.  Click on Erase button to erase the contents of the flash memory of the microcontroller. Erase process will automatically be followed by a blank check.  Click on Program button to write the buffer contents in to the program memory of the microcontroller. Program action will automatically be followed by a verify cycle.  If you wish click on Lock button to secure the device.  Remove the device from ZIF socket. COMPONENTS PRECAUTIONS:  IR sensor used should be sensitive. Before using in the circuit it should be tested with a multi-meter.  I.C should not be heated much while soldering; too much heat can destroy the I.C. For safety and ease of replacement, the use of I.C socket is suggested.  While placing the I.C pin no 1 should be made sure at right hole.  Opposite polarity of battery can destroy I.C so please check the polarity before switching ON the circuit. One should use diode in series with switch for safety since diode allows flowing current in one direction only.  Each component was soldered neatly and clean.  We should use insulated wires.
  • 31. 31 4.12 SOLDERING INSTRUCTIONS:- Ensure that parts to be soldered and the PCB are clean and free from dirt or grease. Use isopropyl alcohol with the help of non-static bristol brush for cleaning. Use lint-free muslin cloth for wiping or alternatively use mild soap solution followed by thorough rinsing with water and drying. Tips for good Soldering: Use 15 to 25 watt soldering iron for general work involving small joints and for CMOS IC’s, FETS and ASIC’S use temprature controlled soldering station ensuring that the tip temperature is maintained within 330-350 deg. centigrade. For bigger joints use elevated temperature as per job. Before using a new tip, ensure that it is tinned and before applying the tip to the job, wipe it using a wet sponge. Use 60 : 40 (tin : lead) resin core (18-20 SWG) solder. Ensure that while applying the tip to the job, the tip of the soldering iron is held at an angle such that the tip grazes the surface to be heated and ensure that it does not transfer heat to other joints/components in its vicinity at the same time heating all parts of joint equally. Heat the joint for just the. right amount of time, during which a short length of solder flows over the joint and then smoothly withdraw the tip. Do not carry molten solder to the joint. Do not heat the electronic parts for more than 2-4 seconds since most of them are sensitive to heat. Apply one to three mm solder which is neither too less nor too much and adequate for a normal joint. Do not move the components until the molten solder, at the joint has cooled. Tips for de-soldering: Remove and re-make if a solder joint is bad or dry. Use a de-soldering pump which is first cocked and then the join tis heated in the same way as during soldering, and when the solder melts, push the release button to disengage the pump. Repeat the above operation 2-3 times until the soldered component can be comfortably removed using tweezers or long no sepliers. Deposit additional solder before using the de-soldering pump for sucking it in case of difficulty in sucking the solder if it is too sparse as this will hasten the de-soldering operation. Alternatively, use the wet de-soldering wick using soldering flux which is nothing but a fine copper braid used as a shield in coaxial cables etc. and then press a short length of the wick using the tip of the hot iron against the joint to be de soldered so that the iron melts the solder which is drawn into the braid.
  • 32. CONCLUSION In the process of realizing this project, the construction was initially carried out on a breadboard to allow for checking and to ascertain that it is functioning effectively. All irregularities were checked then tested and found to have a satisfactory output. The component were then removed and transferred to a Vero board strip and soldered into place and all discontinuous point were cut out to avoid short-circuiting. So far the present system is designed mainly for the supervision applications. In the area of suspectance, the robot can be directed and if any smoke or gas is identified the robot can produce alarm and also informs the operator. The comments from the operator can also be transmitted to the area where the robot moves. Further the key board can be interfaced with the TV connected at receiver side to increase the number of comments given to the robot. Amplifier is needed to be connected to the speaker of the mobile interfaced with the robot to pass the comments directly through mobile from the remote mobile. The above system can also used for military purpose as bomb detection and as spy robot. The construction was carried out with care. The precautions taken during the soldering were:  The tip of soldering iron was kept clean with the help of a file from time to time.  The solder wire was of smaller thickness. 32
  • 33. REFERENCES 1. “8051 and embedded system” by Mazidi and Mazidi 2. All datasheets from www.datasheetcatalog.com 3. About AT89s8252 from www.atmel.com And www.triindia.co.in 4. http://www.scribd.com/doc/13283625/understanding-switched-capacitor-analog-blocks# 33 fullscreen:on 5. http://focus.ti.com/lit/an/sloa093/sloa093.pdf 6. http://www.scribd.com/doc/36463383/7/DTMF-DUAL-TONE-MULTI-FREQUENCY 7. http://www.dnatechindia.com/index.php/Tutorials/8051-Tutorial/Interfacing-8870- DTMF-DECODER.html 8. http://www.swrtec.de/swrtec/clinux/avrgcc/UOP_ATMega_Handbook_1_0.pdf
  • 34. Appendix List of Figures Fig name page no Fig.-1.1 Show the block diagram of controlling robot using DTMF. (2) Fig.-1.2 Dual Tone Multi Frequency (DTMF) Frequency Standards (3) Fig.-1.3 Show the pin diagram DTMF DECODER (4) Fig.-2.1 Show the TEST CIRCUIT (5) Fig.-2.2 Pin diagram ATMEGA-16 micro controller in our circuit to control the robot (7) Fig.-2.3 Controll DC motors with an H-Bridge IC (8) Fig.-2.4 Mobile phone is connected to ear phones (8) Fig.-2.5 Show the different IC in Robot System (9) Fig.-3.1 An entire computer on single chip (12) Fig.-3.2 pin diagram of the 8051 (13) Fig.-4.1 Show the transformer (14) Fig.-4.2 Primary and Secondary Windings. (15) Fig.-4.3 Show BRIDGE RECTIFIER (16) Fig.-4.4 Show REGULATOR IC (18) Fig.-4.5 Show Full-wave rectifier with a capacitor filter (19) Fig.-4.6 Half-wave rectifier with and without filtering (19) Fig .-4.7 Show the diode (21) Fig.-4.8 Show the symbol of resistance (21) Fig.-4.9 Show the Carbon Film Resistors (22) Fig.-4.10 Show the Capacitor (23) Fig.-4.11 Show the capacitor &battery connection (23) Fig.-4.12 LED &Its SYMBOL (24) Fig.-4.13 Show the dc moter (25) 34
  • 35. Appendix B: List of Tables Table name page no. Table- 2.1 outputs produced by the DTMF decoder (6) Table -2.2 The following table gives you the logic to drive the dc motors. (7) Appendix C: Abbreviations DTMF - Dual Tone Multi Frequency LED - light emitting diode SP - stack pointer PSW - program status word DPTR - data pointer ROM - Read Only Memory RAM - Read Access Memory PKV - Public Key Validity 35
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