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Register NOW: Email the registration form to us at idc@idc-online.com
For more information contact 1300 138 522 or visit www.idc-online.com
Practical
Process Control
MELBOURNE
20 & 21 July 2015
sydney
23 & 24 July 2015
Been to an IDC workshop before?
- Attend this workshop and you’ll receive 5% off the registration price!
TechnologyTraining that Works
Graham Jefferson
Director, Scope Process Controls
A 2-day practical workshop presented by:
AUSTRALIA • CANADA • india • IRELAND
Malaysia • NEW ZEALAND • SINGAPORE • SOUTH AFRICA
UNITED KINGDOM • UNITED STATES • VIETNAM
EARLY BIRD
BOOKING OFFER
TOTAL VALUE TO YOU - $790
Book by 22 June 2015 and
you will receive 20% off the full
registration price + 4 ebooks
each with hundreds of pages of
engineering knowledge
•	 Practical Process Control and
Tuning of Industrial Control Loops
•	 Practical Control Valve Sizing,
Selection and Maintenance
•	 Practical Intrinsic Safety for
Engineers and Technicians
•	 Practical Troubleshooting of
Instrumentation, Electrical and
Process Control
4-for-3
BOOKING OFFER
plus
our
Only
$
1995 per person
including GST
You will learn how to:
•	Understand the fundamentals of process control and new techniques
•	Tune PID control loops
•	Correct stability problems
•	Understand cascade loops and feed-forward control
•	Identify and correct problems with dead time in the process
who should attend:
•	Automation engineers
•	Building service designers
•	Consulting engineers
•	Control engineers
•	Control technicians
•	DCS personnel
•	Electrical engineers and
technicians
•	Electricians
•	Energy management consultants
•	Instrumentation engineers
•	Instrumentation technicians
•	Maintenance engineers
•	Process engineers
•	Process operators
•	Those involved in the design, implementation and upgrading of
industrial control systems.
Graham has 38 years of experience in management of multi-disciplinary
teams in various process control applications in the minerals processing,
food, boiler/burner management systems and delivery of training
material on the subject of process control systems world wide.
Graham is regarded as the foremost leader in the area of design,
implementation and tuning of all aspects of regulatory process control
systems. Graham has experience in modelling and simulation of various process control
applications such as Evaporator plants, HVAC systems, multiboiler firing sequences and
multiple pump station simulation. He is also a TUV certified Functional Safety Engineer.
Practical process control
An intensive, practical 2-day workshop presented by
Graham Jefferson Director, Scope Process Controls
Free reference manual
as a hard-copy and eBook (Valued at $223.90)
Our delegates don’t just receive photocopied notes!
You will receive the comprehensive fully illustrated reference manual,
as a hard-copy and eBook version, filled with hundreds of pages of
tables, charts, figures and handy hints.
Discount Offer
SAVE $1995
* discounted and free registration to be
used for the same workshop
in the same venue
Book four delegates
pay for three!
Register three people on a
public two-day workshop and
receive your fourth registration
FREE
About IDC Technologies
Visit our WEB SITE
www.idc-online.com to download
FREE software and technical information
With a portfolio of over 300 workshops
specialising in the fields of industrial data
communications, electrical and mechanical
engineering, automation and control, we have
trained over 500,000 engineers, technicians
and technologists over the last 20 years.
Wehaveanenthusiasticteamofprofessionals
in offices conveniently located around the
world, who are committed to providing the
highest quality of engineering and technical
training.
On-Site Training
All IDC Technologies training workshops are
available on an on-site basis, presented at
the venue of your choice, saving delegates
travel time and expenses, thus providing
your company with even greater savings.
SAVE MORE THAN 50% OFF
the per person cost!
2-day courses start from $6,000
FOR UP TO 6 PEOPLE and can be
customised to your needs.
Have the training delivered
WHEN AND WHERE you need it!
For more information or a FREE detailed
proposal contact:
Kevin Baker on 1300 138 522 or
email: training@idc-online.com
PLUS 5 eBooks of
your choice!
Every delegate will also receive
5 eBooks of their choice
from IDC’s technical library
– valued at $420!
the workshop
This practical workshop covers all the essentials of process control and tools to optimise the
operation of your plant and process, including the ability to perform effective loop tuning.
Practical process control is aimed at engineers and technicians who wish to have a clear,
practical understanding of the essentials of process control and loop tuning, as well as how to
optimise the operation of their particular plant or process. These persons would typically be
primarily involved in the design, implementation and upgrading of industrial control systems.
Mathematical theory has been kept to a minimum with the emphasis throughout on practical
applications and useful information.
Pre-requisites
Basic electrical concepts would be useful.
practical sessions
This is a practical, hands-on workshop enabling you to work through exercises which reinforce
the concepts discussed. Sessions include:
•	 Model response
•	 Trial and error tuning
•	 Ziegler Nichols tuning
•	 Open loop step analysis
•	 Protuner analysis
•	 Protuner data acquisition
•	 Feed Forward
•	 IMC tuning  
To gain full value from this workshop,
please bring your laptop/notebook computer.
The program
Day ONE
INTRODUCTION TO BASIC
CONTROL CONCEPTS
•	Typical manual control
•	Feedback and feed-forward control
•	Block diagrams
INTRODUCTION TO SENSORS AND
TRANSMITTERS
•	Selection and specification of devices
•	Pressure transmitters
•	Flow meters
•	Level transmitters
•	Temperature sensors
INTRODUCTION TO CONTROL VALVES
•	Basic principles
•	Rotary control valves
•	Ball valves
•	Control valve characteristics and
specifications
BASIC PRINCIPLES OF CONTROL SYSTEMS
•	On/off control
•	Modulation control
•	Principle of closed loop control
•	PID control modes
STABILITY AND CONTROL MODES OF
CLOSED LOOPS
•	Cause of instability in control loops
•	Change of stability through PID control
modes
•	Methods to improve stability
•	Principles of closed loop control tuning
DIGITAL CONTROL PRINCIPLES
•	Principle of incremental control algorithms
•	Identifying control blocks in the time and
frequency domain
•	Multiple outputs through digital algorithms
IDEAL PID VS REAL PID
•	Non-field-interactive or ideal PID
•	Field-interactive or real PID
•	Distinguish between process noise and
instability
•	Selection of ideal or real PID
TUNING OF CLOSED LOOP CONTROL
•	Tuning constants calculation according to
Ziegler and Nichols
•	Open loop tuning procedure
•	Closed loop tuning procedure
•	Damped oscillation tuning method
•	Fine tuning of practical control loops
•	Tuning considerations for controllers with
saturation and non-saturation output limits
The fee for each workshop covers all materials
including workshop manual, lunches
and refreshments
Day TWO
CASCADE CONTROL
•	Equation types for cascade control
•	Initialisation and PV – tracking
•	Use of multiple outputs in cascade control
•	Tuning procedure for cascade control
FEED-FORWARD CONTROL
•	Feed-forward balance – a control concept
•	Tuning procedure for feed-forward control
COMBINED FEEDBACK AND FEED-
FORWARD CONTROL
•	Concept of combined control with
incremental algorithms
•	Tuning procedure for combined control
LONG DEAD-TIME IN CLOSED LOOP
CONTROL
•	The problem of long dead-time in closed
loops
•	Use of process simulation for process
variable prediction
•	Tuning procedure for control loops with
long dead-time
ALARM HANDLING AND PROCESS
SECURITY
RANGE OF CONTROL AND
INSTRUMENTATION IN INDUSTRIAL
PROCESS CONTROL
INTRODUCTION TO STATISTICAL PROCESS
CONTROL
•	Introduction in the use of statistics in
process control
•	Standard deviation: static value alarm
PRACTICAL APPLICATIONS
•	Tools of statistical process control
•	PLC systems
•	Stand alone loop controllers
EXPERT SYSTEM AND MODEL BASED SELF
TUNING CONTROLLERS
•	Basis auto tuning
•	Expert system control
•	Model based adaptive control
SUMMARY, OPEN FORUM
AND CLOSING
ABN 78 003 263 189
Web Site:
www.idc-online.com
Email:
idc@idc-online.com
Mail:
IDC Technologies
PO Box 1093
West Perth WA 6872
Fax:
1300 138 533
Register
Now:
Enquiries:
Phone:
1300 138 522
Practical Process Control
Workshop details
•	 Workshops start at 8:30am and finish at 5:00pm daily.
•	 Registration is from 8:00am on the first day.
•	 Theworkshopfeesareperdelegateandincludeareference
manual, handouts, lunches and all refreshments.
•	 Fullpaymentisrequiredpriortothecommencementofthe
workshop.
Early Bird BOOKING Offer
Please note that the Early Bird Booking Offer is only available
to those registrations received by 22 June 2015 and paid
prior to the commencement of the workshop.
Confirmation
Confirmation of receiving your registration will be sent within	
48 hours. Official confirmation and details of the workshop
will be sent to you prior to the workshop date. Please wait for
official confirmation before making accommodation and/or
travel arrangements.
Cancellation
A fee of 20% will apply for written cancellations received
7-14 days prior to the commencement of the workshop.
Cancellations received less than 7 days prior to the workshop
are not refundable however substitutes are welcome.                                        
Please Note
Venuestobeconfirmeduponregistration.Venuesaresubject	
to change. Instructors may change without notice.
IDC Technologies has no affiliation with suppliers or
manufacturersandthereforepresentsacompletelyunbiased
factual view of the industry.
100% MONEY BACK GUARANTEE
IDC Technologies’ engineers have put considerable time and
experience into ensuring that you derive the maximum value
from each workshop. If you feel by lunch time of the first day
that the workshop is not appropriate,  please let us know so
that we can arrange a 100% refund of your fee.
Privacy Information
If your address details are incorrect, or you wish to remove
your name from our mailing list, please contact us by phone,
fax or email.
At times we make use of lists that cannot be cross-checked
against our own database and you may receive a duplicate.	
If so, please pass this on to an interested colleague.
Continuing Professional Development (CPD)
This program is designed to meet your continuing	
professional development requirements. A certificate
documenting your attendance will be awarded at the
end of the workshop. This serves as important evidence
of your continuing professional commitment to your
career. This workshop may count towards fulfilling
your Engineers Australia CPD obligations – Engineers
Australia’s CPD Policy can be found at their website:	
http://www.engineersaustralia.org.au/
Contact:	 Company Name:
Company Address:
Suburb:	 State:	 Post Code:
Phone:	Fax:	 Email:
	 Mr/Ms:	 Job Title:	 Email:
	 Mr/Ms:	 Job Title:	 Email:
	 Mr/Ms:	 Job Title:	 Email:
	 Mr/Ms:	 Job Title:	 Email:
Should you have more people interested in attending this workshop, please contact us via email: idc@idc-online.com
Delegate Details
Attendees:
	 Melbourne - 20 & 21 July 2015
	 Hotel Ibis (on Therry Street), Melbourne
	 Sydney - 23 & 24 July 2015
	Rydges Camperdown, Sydney
Please register by 29 June
to avoid disappointment
Workshop Details
Register three people on a public two-day workshop and
receive your fourth registration FREE
*	 discounted and free registration to be used for the same
workshop in the same venue.
Discount offer - save $1995
- book 4 delegates, pay for 3!
Received a brochure in the mail
Received an email from IDC
Searched online (Google, Yahoo etc)
Recommended by a friend/colleague
Other (please specify) ________________________
______________________________________________
How did you hear about this
workshop? (PLEASE TICK)
1
3
	BOOKING FOR ONE DELEGATE:	 $1995 x 	______ delegates	 = $______________
	BOOKING FOR four DELEGATES:	 $1995 x 	______ delegates 	 = $______________	
The fourth participant is FREE
Early bird booking offer: (if booking on or before 22 June 2015)
	 YES, I qualify and would like to receive my 4 FREE eBooks
	 PLUS 20% OFF the registration price 		 less 20%		= $______________
	
			 Total		= $______________
On the reverse of your card, above the signature,
is a security number. In order to authorise your
card transaction, we require the last 3 digits:
If the Cardholder's address
is not the same as shown
above please tick this box:
Please Note: Full payment is required prior to the commencement of the workshop.
Payment Details Note: Prices are INCLUSIVE of GST
I wish to pay by 	 Cheque, made payable to IDC Technologies
	 Company Order Number: __________________________________
Please charge my	 Mastercard 	 Visa	 	 Expiry Date: ____/_____
	 ______________________________________________________________
Cardholder’s Name:
Cardholder’s Signature
My billing information is the same as above in 'DELEGATE DETAILS'
Please send invoice to: Company Name:
Company Address:
Suburb:	 State: Post Code:
billing information (PLEASE invoice to)
1
3

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Practical Process Control

  • 1. Register NOW: Email the registration form to us at idc@idc-online.com For more information contact 1300 138 522 or visit www.idc-online.com Practical Process Control MELBOURNE 20 & 21 July 2015 sydney 23 & 24 July 2015 Been to an IDC workshop before? - Attend this workshop and you’ll receive 5% off the registration price! TechnologyTraining that Works Graham Jefferson Director, Scope Process Controls A 2-day practical workshop presented by: AUSTRALIA • CANADA • india • IRELAND Malaysia • NEW ZEALAND • SINGAPORE • SOUTH AFRICA UNITED KINGDOM • UNITED STATES • VIETNAM EARLY BIRD BOOKING OFFER TOTAL VALUE TO YOU - $790 Book by 22 June 2015 and you will receive 20% off the full registration price + 4 ebooks each with hundreds of pages of engineering knowledge • Practical Process Control and Tuning of Industrial Control Loops • Practical Control Valve Sizing, Selection and Maintenance • Practical Intrinsic Safety for Engineers and Technicians • Practical Troubleshooting of Instrumentation, Electrical and Process Control 4-for-3 BOOKING OFFER plus our Only $ 1995 per person including GST You will learn how to: • Understand the fundamentals of process control and new techniques • Tune PID control loops • Correct stability problems • Understand cascade loops and feed-forward control • Identify and correct problems with dead time in the process who should attend: • Automation engineers • Building service designers • Consulting engineers • Control engineers • Control technicians • DCS personnel • Electrical engineers and technicians • Electricians • Energy management consultants • Instrumentation engineers • Instrumentation technicians • Maintenance engineers • Process engineers • Process operators • Those involved in the design, implementation and upgrading of industrial control systems.
  • 2. Graham has 38 years of experience in management of multi-disciplinary teams in various process control applications in the minerals processing, food, boiler/burner management systems and delivery of training material on the subject of process control systems world wide. Graham is regarded as the foremost leader in the area of design, implementation and tuning of all aspects of regulatory process control systems. Graham has experience in modelling and simulation of various process control applications such as Evaporator plants, HVAC systems, multiboiler firing sequences and multiple pump station simulation. He is also a TUV certified Functional Safety Engineer. Practical process control An intensive, practical 2-day workshop presented by Graham Jefferson Director, Scope Process Controls Free reference manual as a hard-copy and eBook (Valued at $223.90) Our delegates don’t just receive photocopied notes! You will receive the comprehensive fully illustrated reference manual, as a hard-copy and eBook version, filled with hundreds of pages of tables, charts, figures and handy hints. Discount Offer SAVE $1995 * discounted and free registration to be used for the same workshop in the same venue Book four delegates pay for three! Register three people on a public two-day workshop and receive your fourth registration FREE About IDC Technologies Visit our WEB SITE www.idc-online.com to download FREE software and technical information With a portfolio of over 300 workshops specialising in the fields of industrial data communications, electrical and mechanical engineering, automation and control, we have trained over 500,000 engineers, technicians and technologists over the last 20 years. Wehaveanenthusiasticteamofprofessionals in offices conveniently located around the world, who are committed to providing the highest quality of engineering and technical training. On-Site Training All IDC Technologies training workshops are available on an on-site basis, presented at the venue of your choice, saving delegates travel time and expenses, thus providing your company with even greater savings. SAVE MORE THAN 50% OFF the per person cost! 2-day courses start from $6,000 FOR UP TO 6 PEOPLE and can be customised to your needs. Have the training delivered WHEN AND WHERE you need it! For more information or a FREE detailed proposal contact: Kevin Baker on 1300 138 522 or email: training@idc-online.com PLUS 5 eBooks of your choice! Every delegate will also receive 5 eBooks of their choice from IDC’s technical library – valued at $420! the workshop This practical workshop covers all the essentials of process control and tools to optimise the operation of your plant and process, including the ability to perform effective loop tuning. Practical process control is aimed at engineers and technicians who wish to have a clear, practical understanding of the essentials of process control and loop tuning, as well as how to optimise the operation of their particular plant or process. These persons would typically be primarily involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information. Pre-requisites Basic electrical concepts would be useful. practical sessions This is a practical, hands-on workshop enabling you to work through exercises which reinforce the concepts discussed. Sessions include: • Model response • Trial and error tuning • Ziegler Nichols tuning • Open loop step analysis • Protuner analysis • Protuner data acquisition • Feed Forward • IMC tuning To gain full value from this workshop, please bring your laptop/notebook computer.
  • 3. The program Day ONE INTRODUCTION TO BASIC CONTROL CONCEPTS • Typical manual control • Feedback and feed-forward control • Block diagrams INTRODUCTION TO SENSORS AND TRANSMITTERS • Selection and specification of devices • Pressure transmitters • Flow meters • Level transmitters • Temperature sensors INTRODUCTION TO CONTROL VALVES • Basic principles • Rotary control valves • Ball valves • Control valve characteristics and specifications BASIC PRINCIPLES OF CONTROL SYSTEMS • On/off control • Modulation control • Principle of closed loop control • PID control modes STABILITY AND CONTROL MODES OF CLOSED LOOPS • Cause of instability in control loops • Change of stability through PID control modes • Methods to improve stability • Principles of closed loop control tuning DIGITAL CONTROL PRINCIPLES • Principle of incremental control algorithms • Identifying control blocks in the time and frequency domain • Multiple outputs through digital algorithms IDEAL PID VS REAL PID • Non-field-interactive or ideal PID • Field-interactive or real PID • Distinguish between process noise and instability • Selection of ideal or real PID TUNING OF CLOSED LOOP CONTROL • Tuning constants calculation according to Ziegler and Nichols • Open loop tuning procedure • Closed loop tuning procedure • Damped oscillation tuning method • Fine tuning of practical control loops • Tuning considerations for controllers with saturation and non-saturation output limits The fee for each workshop covers all materials including workshop manual, lunches and refreshments Day TWO CASCADE CONTROL • Equation types for cascade control • Initialisation and PV – tracking • Use of multiple outputs in cascade control • Tuning procedure for cascade control FEED-FORWARD CONTROL • Feed-forward balance – a control concept • Tuning procedure for feed-forward control COMBINED FEEDBACK AND FEED- FORWARD CONTROL • Concept of combined control with incremental algorithms • Tuning procedure for combined control LONG DEAD-TIME IN CLOSED LOOP CONTROL • The problem of long dead-time in closed loops • Use of process simulation for process variable prediction • Tuning procedure for control loops with long dead-time ALARM HANDLING AND PROCESS SECURITY RANGE OF CONTROL AND INSTRUMENTATION IN INDUSTRIAL PROCESS CONTROL INTRODUCTION TO STATISTICAL PROCESS CONTROL • Introduction in the use of statistics in process control • Standard deviation: static value alarm PRACTICAL APPLICATIONS • Tools of statistical process control • PLC systems • Stand alone loop controllers EXPERT SYSTEM AND MODEL BASED SELF TUNING CONTROLLERS • Basis auto tuning • Expert system control • Model based adaptive control SUMMARY, OPEN FORUM AND CLOSING
  • 4. ABN 78 003 263 189 Web Site: www.idc-online.com Email: idc@idc-online.com Mail: IDC Technologies PO Box 1093 West Perth WA 6872 Fax: 1300 138 533 Register Now: Enquiries: Phone: 1300 138 522 Practical Process Control Workshop details • Workshops start at 8:30am and finish at 5:00pm daily. • Registration is from 8:00am on the first day. • Theworkshopfeesareperdelegateandincludeareference manual, handouts, lunches and all refreshments. • Fullpaymentisrequiredpriortothecommencementofthe workshop. Early Bird BOOKING Offer Please note that the Early Bird Booking Offer is only available to those registrations received by 22 June 2015 and paid prior to the commencement of the workshop. Confirmation Confirmation of receiving your registration will be sent within 48 hours. Official confirmation and details of the workshop will be sent to you prior to the workshop date. Please wait for official confirmation before making accommodation and/or travel arrangements. Cancellation A fee of 20% will apply for written cancellations received 7-14 days prior to the commencement of the workshop. Cancellations received less than 7 days prior to the workshop are not refundable however substitutes are welcome. Please Note Venuestobeconfirmeduponregistration.Venuesaresubject to change. Instructors may change without notice. IDC Technologies has no affiliation with suppliers or manufacturersandthereforepresentsacompletelyunbiased factual view of the industry. 100% MONEY BACK GUARANTEE IDC Technologies’ engineers have put considerable time and experience into ensuring that you derive the maximum value from each workshop. If you feel by lunch time of the first day that the workshop is not appropriate, please let us know so that we can arrange a 100% refund of your fee. Privacy Information If your address details are incorrect, or you wish to remove your name from our mailing list, please contact us by phone, fax or email. At times we make use of lists that cannot be cross-checked against our own database and you may receive a duplicate. If so, please pass this on to an interested colleague. Continuing Professional Development (CPD) This program is designed to meet your continuing professional development requirements. A certificate documenting your attendance will be awarded at the end of the workshop. This serves as important evidence of your continuing professional commitment to your career. This workshop may count towards fulfilling your Engineers Australia CPD obligations – Engineers Australia’s CPD Policy can be found at their website: http://www.engineersaustralia.org.au/ Contact: Company Name: Company Address: Suburb: State: Post Code: Phone: Fax: Email: Mr/Ms: Job Title: Email: Mr/Ms: Job Title: Email: Mr/Ms: Job Title: Email: Mr/Ms: Job Title: Email: Should you have more people interested in attending this workshop, please contact us via email: idc@idc-online.com Delegate Details Attendees: Melbourne - 20 & 21 July 2015 Hotel Ibis (on Therry Street), Melbourne Sydney - 23 & 24 July 2015 Rydges Camperdown, Sydney Please register by 29 June to avoid disappointment Workshop Details Register three people on a public two-day workshop and receive your fourth registration FREE * discounted and free registration to be used for the same workshop in the same venue. Discount offer - save $1995 - book 4 delegates, pay for 3! Received a brochure in the mail Received an email from IDC Searched online (Google, Yahoo etc) Recommended by a friend/colleague Other (please specify) ________________________ ______________________________________________ How did you hear about this workshop? (PLEASE TICK) 1 3 BOOKING FOR ONE DELEGATE: $1995 x ______ delegates = $______________ BOOKING FOR four DELEGATES: $1995 x ______ delegates = $______________ The fourth participant is FREE Early bird booking offer: (if booking on or before 22 June 2015) YES, I qualify and would like to receive my 4 FREE eBooks PLUS 20% OFF the registration price less 20% = $______________ Total = $______________ On the reverse of your card, above the signature, is a security number. In order to authorise your card transaction, we require the last 3 digits: If the Cardholder's address is not the same as shown above please tick this box: Please Note: Full payment is required prior to the commencement of the workshop. Payment Details Note: Prices are INCLUSIVE of GST I wish to pay by Cheque, made payable to IDC Technologies Company Order Number: __________________________________ Please charge my Mastercard Visa Expiry Date: ____/_____ ______________________________________________________________ Cardholder’s Name: Cardholder’s Signature My billing information is the same as above in 'DELEGATE DETAILS' Please send invoice to: Company Name: Company Address: Suburb: State: Post Code: billing information (PLEASE invoice to) 1 3