The document presents a project on developing a portable mini lathe. A group of 6 students led by Sujith R. are developing the lathe under the guidance of their professor. The portable mini lathe will address issues with conventional lathes like bulkiness and fixed location. It will allow for turning, grinding, cutting, and polishing of wood and light metals within a workshop. The lathe's key components include a hand drill as the headstock, wooden bed and tailstock, and scissor jack mechanism for compactness. The lathe is designed for portability, low cost, and enabling basic machining by carpenters using workshop tools.
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cnc, mesin cnc, fanuc, haas, makino, yaskawa, doosan, mesin bubut, mesin milling, mesin tapping, wirecut, mesin press, mesin pabrik, mesin otomotif, sparepart mesin cnc
This is the ppt of CNC turning with Fanuc system.It helps you to encourage your CNC programming skills,also in this ppt some theory of CNC turning are available which helps you to do the programming in the proper way.Here some points are given below to do the programming in the fanuc control CNC.
1 . How to make the turning job?
2. How to make the programming of fillet and chamfer in the different ways.
3. How to use the TNRC codes G41 and G42.
4. How to use the different tools in the different-different operations.
The all above points are very important and these points are available in this ppt.
Pneumatic Sheet Metal Shearing Machine - Project reportTejas Inamdar
Hi,
here is a report on Pneumatic Sheet Metal Shearing Machine,
done by us,
if any one wants further detail about it, please contact me on my email -
inamdar.tejas421@gmail.com
The common rail fuel injection system is finding increasing use engines as it has the potential to drastically cut emissions and fuel consumption. This system provides control of many important parameters linked to the injection system. It has a wide range of applications, From small to heavy-duty engines.
THIS PPT CONTAIN VMC TRAINING AT GHANDHY COLLEGE SURAT. THIS INCLUDE ABOUT CNC MACHINE, AXIS IDENTIFICATIONS, PART PROGRAMMING, G CODES, M CODES,OPERATING OF VMC....SIMPLE DRAWING FOR VMC INCLUDING LINEAR N CIRCULAR INTERPOLATIONS
It is a free-piston engine coupled with a linear alternator.
It converts chemical energy from fuel into electric energy. Because of its versatility, low weight and good efficiency, it can be used in a wide range of applications, although it is of special interest to the mobility industry as range extenders for electric vehicles.
This is the ppt of CNC turning with Fanuc system.It helps you to encourage your CNC programming skills,also in this ppt some theory of CNC turning are available which helps you to do the programming in the proper way.Here some points are given below to do the programming in the fanuc control CNC.
1 . How to make the turning job?
2. How to make the programming of fillet and chamfer in the different ways.
3. How to use the TNRC codes G41 and G42.
4. How to use the different tools in the different-different operations.
The all above points are very important and these points are available in this ppt.
Pneumatic Sheet Metal Shearing Machine - Project reportTejas Inamdar
Hi,
here is a report on Pneumatic Sheet Metal Shearing Machine,
done by us,
if any one wants further detail about it, please contact me on my email -
inamdar.tejas421@gmail.com
The common rail fuel injection system is finding increasing use engines as it has the potential to drastically cut emissions and fuel consumption. This system provides control of many important parameters linked to the injection system. It has a wide range of applications, From small to heavy-duty engines.
THIS PPT CONTAIN VMC TRAINING AT GHANDHY COLLEGE SURAT. THIS INCLUDE ABOUT CNC MACHINE, AXIS IDENTIFICATIONS, PART PROGRAMMING, G CODES, M CODES,OPERATING OF VMC....SIMPLE DRAWING FOR VMC INCLUDING LINEAR N CIRCULAR INTERPOLATIONS
It is a free-piston engine coupled with a linear alternator.
It converts chemical energy from fuel into electric energy. Because of its versatility, low weight and good efficiency, it can be used in a wide range of applications, although it is of special interest to the mobility industry as range extenders for electric vehicles.
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2. PORTABLE MINILATHE
GROUP-3
GROUP MEMBERS
Sujith R (Team Leader)
Jerrin Bose
Nikhilesh K
Sanoosh C
Santhosh Kumar N
Vineeshkumar KV
Guided By, MANU M JOHN
Asst.Professor
Dept.of Mechanical Engg.
PORTABLE MINILATHE
3. • It is that of all the machines employed by the
mechanic to aid he in his work
• The lathe holds the honor of having been the
first machine tool. From it all other machine
tools have been developed as they are.
PORTABLE MINILATHE
4. • Length of the bed
• Width of the lathe bed
• Height of centers over the bed
• Distance between centers
• Swing diameter over the bed
• Over the carriage
• Max diameter of all through spindle
• Power of the motor
• Modes of drives
• No. of spindle speed
• Lead screw details
• Weight and floor space required
PORTABLE MINILATHE
7. • Lathe is known as the mother machine tool
• It is one of the most widely used machine
tools in all parts of the world.
• An engine lathe is the most basic and simplest
form of the engine lathe
• Engine lathe derives it’s name from the early
lathes, which obtained their power from
engines
PORTABLE MINILATHE
8. • Bulky
• Placed at a fixed place
• Maintenance
• Huge space required
• High initial cost
PORTABLE MINILATHE
9. • Concept
The portable mini lathe is a simplest wood
turning machine having simple constructional parts
which favors less effort to operate.
PORTABLE MINILATHE
10. • Need
The conventional lathe machines are suffering
from its bulkiness to carry it to preferred workspace.
We need to admit the workshop for even light
operations like internal design parts, modification
etc.
The PORTABLE MINI LATHE is specially designed
for carpenters to carry light operation within his
workspace. The operator can carry the machine itself
anywhere as he porting his tools.
PORTABLE MINILATHE
11. • Portability
• Lathe performance within the workspace
• Lathe operations with the tool available the
carpenter
• Feasibility multiple operations
• Machining of light metals
• Economic
PORTABLE MINILATHE
12. PORTABLE MINILATHE
The main parts incorporate the PORTABLE MINI
LATHE are,
•Headstock (Hand drill)
•Wooden bed
•Head stock carrier
•Hand drill support
•Wooden tailstock
13. The main parts incorporate the PORTABLE MINI
LATHE are,
•Tailstock guide way
•Stud
•Clamp
•Hinge
•Screws
•Bolts
•Washer
•Chisel
PORTABLE MINILATHE
14. • Portable mini lathe uses
hand drill as headstock
• It can be driven by
minimum power
• Three wooden clamp is
used to fix the drill
• It is light and compact
to assemble and
disassemble
PORTABLE MINILATHE
15. SPECIFICATIONS
• Type – portable
• Net weight of the drilling machine – 1.4 kg
• Speed at no load – 22oorpm
• Power – 450W
PORTABLE MINILATHE
16. • Jack enables to facilitate
minimum pitch to
adjust the height
• Can fix easily
• Rigid support
PORTABLE MINILATHE
17. • It made up of
combination of wooden
block and steel ball
bearing
• The dead centre made
up of aluminum
PORTABLE MINILATHE
19. PORTABLE MINILATHE
• Mini lathe uses a
wooden bed which
interns reduce the
weight as compared to
metal
• Slot provided ensures to
and fro motion of
tailstock
21. PORTABLE MINILATHE
• Guide way which guides
the tailstock to and fro
movement accurately
• It is made up of
stainless steel C-
members, that is
obtained by cut out one
side of square member.
23. PORTABLE MINILATHE
NUT&BOLT
A total 29 nuts and bolt are used to fix the machinery.
Fix the lathe bed to the stand - M10
Fix the scissor jack to the bed - M10
Fix the headstock carrier to the jack -M10
Fix the tailstock to the bed - M12
Fix the hand drill to the carrier -M6
24. PORTABLE MINILATHE
Wooden clamp fix the hand drill
properly to the hand drill carrier
Dimension
Length -120mm
Breadth-60mm
Height -20mm
Radius -25mm
26. • Metal/ wood cutting; metal and the wood as
required dimension were cut with the cutter and the
jig saw at the mechanical workshop.
PORTABLE MINILATHE
27. WORKSHOP FACILITY USED
• Drilling; holes are drilled on the metal as well as the
wood at the lathe workshop with the radial drilling
machine and the hand drill
PORTABLE MINILATHE
28. WORKSHOP FACILITY USED
• Grinding; cut structural members were grind at the
mechanical workshop.
PORTABLE MINILATHE
29. PORTABLE MINILATHE
Welding; the structural members were
welded together to build the stand and
plates were welded to the scissor jack to
get it fixed on the bed. The tailstock
centre was welded the ball bearing then
the clamp
WORKSHOP FACILITY USED
30. WORKSHOP FACILITY USED
• Fitting; the tailstock centre produced by grinding and
filing the aluminum rod of diameter 15mm.
PORTABLE MINILATHE
31. WORKSHOP FACILITY USED
• Carpentry ; shaping the wood and cut the slot on the
lathe bed is done at the carpentry
PORTABLE MINILATHE
33. • Mobility
• Perform every operations , considering with
conventional lathe
• Simple and compact
• Easy to handle
• No need extra manpower
• Very cheap
• Less power consumption
• Fixed anywhere
34. • Difficult to perform large workpiece
• Skilled labours required
• Vibration problem
36. • Perform operations such as,
1. Turning
2. Grinding
3. Cutting
4. Polishing
• Applicable in carpentry workshop.
37. • Portability
• Lathe performance within the workspace
• Operations with tools available the carpenter
• Economy
• Feasibility of multiple operations
1.Turning
2.Grinding
3.cutting
4.polishing
38. SL
NO
DESCRIPTION QTY. COST
1 HAND DRILLING MACHINE 1 2500
2 PORTABLE GRINDING MACHINE 1 2000
3 HAND SAW 1 500
4 SCISSOR JACK 1 600
TOTAL 5600
(a)Estimating of machinry and equipment cost
cost of machinery
39. COST OF EQUIPMENT
S
L
N
O
DESCRIPTION
QTY COST
1 STEEL RULE 1 30
2 FLEXIBLE TAPE 1 100
3 SCREW DRIVER 1 50
4 FLAT FILE 1 100
5 C CLAMP 1 120
6 HAMMER 1 100
7 PUNCH 1 40
8 SPIRIT LEVEL 1 150
9 GRINDING WHEEL 1 60
1
0
CUTTING WHEEL 3 60
TOT
AL
810
40. RAW MATERIAL COST
SL
NO
DESCRIPTION QTY COST
1 ANGLE IRON 6m 1800
2 WOOD 6554cc 800
3 STAINLESS STEEL 400g 200
4 MISCELLANEOUS - 300
TOTAL 3100
GRAND TOTAL
Cost of machinery 5600
Cost of equipment 810
Raw material cost 3100
=5600+810+3100
=9510 INR
41. • Prototype of minilathe with simple mechanism
driven by drilling machine
• Use of scissor jack mechanism convenient to
compact the product and fulfil our needs
• It reduces the capital cost
• Fabricated devices are portable and easily assemble
and dismantle
• It helpful to ordinary workers to conduct machining
effectively
42. • Production technology by OP KHANNA (YMCA
institute Haryana)
• Holzapffel,charles Turning and mchanical population
vol.5(MIT-US)
• Sparey lawrence,The amatures lathe special interest
model book
• MC shaw, Metal cutting principles Oxford university
press london
44. PORTABLE MINILATHE
Assoc. Prof. Sri. Binulal B. R, (Head of the Department of
Mechanical Engineering)
Asst. Prof. Sri.Anuradh T R (Department of Mechanical
Engineering )
Sri. John K.Y. (Trade instructor, Department of Mechanical
Engineering )
Sri. Manoj Kumar V. (Demonstrator, Department of Mechanical
Engineering )
Special thanks to,