CUTTING SPEED
Introduction

I M P O R TAN T O F C U T T I N G S P E E D

 C O R R E C T V S A V E T I M E & C O S T.
 C O N T R I B U T E TO Q U A L I T Y & S U R FA C E F I N I S H .
CUTTING SPEED

- KEEP THE CUTTING TOOL LAST LONGER
( W I T H O U T S H A R P E N I N G R E P E AT E D LY ) .
- MAXIMIZE THE MACHINING PROCESS WITHOUT
DAMAGING THE TOOL, WP & MACHINE.
CUTTING SPEED
Basic factor in Turning
THE FACTORS:

V = CUTTING SPEED IN METRE PER MINUTE
[M/MIN]
N = SPEED OF WORK (SPINDLE SPEED) IN
REVOLUTION PER MINUTE [REV/MIN]
D

Π

= DIAMETER OF THE WP IN MILLIMETRE [MM]

= C O N S TA N T 3 . 1 4 2

R E L AT I O N B E T W E E N T H E FA C T O R S :
CUTTING SPEED
Spindle speed diagram / rpm graph
CUTTING SPEED
Spindle speed diagram / rpm
graph
EXAMPLE :
GIVEN

V

= 25 M/MIN

D

= 100 MM

Π
N

= C O N S TA N T 3 . 1 4 2
= ?

Solution:
N =
=
=
=

1000 X V
dXπ
1000 X 25
100 X 3.142
25000
3.142
79.6 rev/min
CUTTING SPEED

THE FACTORS :

-DIAMETER TO BE WORK.
- D E P T H O F C U T.
-FEED.
-TYPE OF WORK.

- T Y P E O F T O O L M AT E R I A L .
CUTTING SPEED



D E P T H O F C U T.



F E E D R AT E .
CUTTING SPEED
Machining Time

D0 = Original / initial diameter [mm]

l = Length of tool travelled

D1 = New / final diameter [mm]

F = Feed [mm/rev]

d = Depth of cut [mm]

Fr = Feed rate [m/min]

N = Spindle speed [rev/min]

V = Cutting speed [m/min]

L = Length of the workpiece

T = Time taken by the tool [min]
CUTTING SPEED
Machining Time
The turning operation reduces the diameter of the workpiece
from D0 to the final diameter D1. The Change in diameter is
determined by the depth of cut, d:

D0 - D1 = d [mm]
The feed in turning can be converted to a linear travel rate in
mm/min by the formula:

Fr = N · F [mm/min]
The time to machine from one end to required length is
given by:

T = l / Fr [min]
cutting speed

cutting speed

  • 2.
    CUTTING SPEED Introduction I MP O R TAN T O F C U T T I N G S P E E D  C O R R E C T V S A V E T I M E & C O S T.  C O N T R I B U T E TO Q U A L I T Y & S U R FA C E F I N I S H .
  • 3.
    CUTTING SPEED - KEEPTHE CUTTING TOOL LAST LONGER ( W I T H O U T S H A R P E N I N G R E P E AT E D LY ) . - MAXIMIZE THE MACHINING PROCESS WITHOUT DAMAGING THE TOOL, WP & MACHINE.
  • 4.
    CUTTING SPEED Basic factorin Turning THE FACTORS: V = CUTTING SPEED IN METRE PER MINUTE [M/MIN] N = SPEED OF WORK (SPINDLE SPEED) IN REVOLUTION PER MINUTE [REV/MIN] D Π = DIAMETER OF THE WP IN MILLIMETRE [MM] = C O N S TA N T 3 . 1 4 2 R E L AT I O N B E T W E E N T H E FA C T O R S :
  • 5.
    CUTTING SPEED Spindle speeddiagram / rpm graph
  • 6.
    CUTTING SPEED Spindle speeddiagram / rpm graph EXAMPLE : GIVEN V = 25 M/MIN D = 100 MM Π N = C O N S TA N T 3 . 1 4 2 = ? Solution: N = = = = 1000 X V dXπ 1000 X 25 100 X 3.142 25000 3.142 79.6 rev/min
  • 7.
    CUTTING SPEED THE FACTORS: -DIAMETER TO BE WORK. - D E P T H O F C U T. -FEED. -TYPE OF WORK. - T Y P E O F T O O L M AT E R I A L .
  • 8.
    CUTTING SPEED  D EP T H O F C U T.  F E E D R AT E .
  • 9.
    CUTTING SPEED Machining Time D0= Original / initial diameter [mm] l = Length of tool travelled D1 = New / final diameter [mm] F = Feed [mm/rev] d = Depth of cut [mm] Fr = Feed rate [m/min] N = Spindle speed [rev/min] V = Cutting speed [m/min] L = Length of the workpiece T = Time taken by the tool [min]
  • 10.
    CUTTING SPEED Machining Time Theturning operation reduces the diameter of the workpiece from D0 to the final diameter D1. The Change in diameter is determined by the depth of cut, d: D0 - D1 = d [mm] The feed in turning can be converted to a linear travel rate in mm/min by the formula: Fr = N · F [mm/min] The time to machine from one end to required length is given by: T = l / Fr [min]