The document discusses factors to consider when determining a plant's location and layout. It outlines key location factors like availability of resources, infrastructure, and labor. It also describes different types of plant layouts based on production volume and variety, including process, product, and group layouts. The objectives, costs, and advantages of different layout types are presented. Methods for analyzing relationships between activities and determining optimal layout configurations like activity relationship diagrams and Muther grids are also covered.
Production Management
Types of plant Layout like production or line layout, Process layout, Fixed position or Location layout and combined layout.Along with its importance with example.
Production Management
Types of plant Layout like production or line layout, Process layout, Fixed position or Location layout and combined layout.Along with its importance with example.
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Production Planning and Control (Operations Management)Manu Alias
A presentation on operations management. The contents are, Production management and control - Meaning, Definition, functions, Objectives, Stages, Importance and limitations; Master Production Schedule (MPS) - Meaning, Objectives and fuctions.
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Production Planning and Control (Operations Management)Manu Alias
A presentation on operations management. The contents are, Production management and control - Meaning, Definition, functions, Objectives, Stages, Importance and limitations; Master Production Schedule (MPS) - Meaning, Objectives and fuctions.
This material is prepared as my teaching material for an undergraduate degree in Business Management. The main source is Handfield & Bozarth book, Introduction to Operations and Supply Chain Management. The actual slide features a video of allow wheel production, to visualise a hybrid production which combines continuous flow, production line as well as batch manufacturing. Feel free to give feedback & share
This material is prepared as my teaching material for undergraduate degree class in Business Management. The main source is Handfield & Bozarth book "Introduction to Operations and Supply Chain Management". The actual slide features the video of alloy wheel production, to visualise the hybrid production type which combines continuous flow, batch manufacturing as well as production line. Feel free to give advice & feedback.
Facilities Layout is the method of allocating machines & equipments, various production process and other necessary services involved in transformation process of products with the available space of the factory so as to achieve the greatest possible output of high quality at the lowest possible costs of manufacturing.
Bhaghat G (PGP2013-15) student of IIM Kashipur shares his summer internship experience in the field of operations & supply chain management on platform of the OSM Club
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2024.06.01 Introducing a competency framework for languag learning materials ...Sandy Millin
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Knowledge and skills frameworks, generally called competency frameworks, for ELT teachers, trainers and managers have existed for a few years now. However, until I created one for my MA dissertation, there wasn’t one drawing together what we need to know and do to be able to effectively produce language learning materials.
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2. Factors influencing Location decision
• Political, social and legal policies –
Plans, Regulations, incentives, taxes
• Availability and Cost of land
• Availability of labour and skills
• Availability of raw material
• Existing capacities
• Proximity to the market
• Infrastructure availability – Telecom,
power, transport, roads, ports
• Presence of Similar industries
Employee Factors
• Availability of amenities – Power,
water, land, Transport, schools,
recreation, housing
• Safety requirements
• Suitability of land and climate
• Society – Values, systems, aspirations
and needs
3.
4. Plant Layout
Physical arrangement of equipment and facilities within a plant to
ensure a smooth flow of work, material, people and information.
Objectives:
•Minimize
Investment in equipment
Overall production time
Utilize existing space
effectively
Material handling cost
•Provide for employee
convenience safety and
comfort
•Maintain flexibility of
arrangement operation
Reasons:
•New products
•Changes in demand
•Changes in product design
•New machines
•Bottlenecks
• Too large buffers
• Too long transfer times
Costs
•Space
•Movement of materials
•Production delays
•Spoilage of materials
•Labour dissatisfaction and
risks
•Customer dissatisfaction
due to poor service
Advantages:
• Increased Productivity
•Better quality
• Improved security
5. Layout Levels and Types
Levels:
• Inter departmental
• Intra departmental
Types:
• Fixed position Layout
• Process Layout / Functional Layout
• Product Layout / Line Production
• Group Layout/ Cellular manufacturing
6. Layout Levels and Types
Fixed Product Layout
• When the product is too large
• Rather than taking the product to the processes, the processes are
brought to the product
• Example: Shipbuilding, aircraft, construction Industry
• It is developed by locating workstations around the product
• Involves huge amount of logistics
7. Layout Levels and Types
Product Layout / Line Production (FLOW Shop)
• Production line according to the processing sequence of the product
• High volume production and Short distances
Operation I
Operation
II
Sub
Assembly
Operation
III
Testing
Packing Shipping
Assembling Testing
8. Layout Levels and Types
Process Layout / Functional Layout (JOB Shop)
• All machines performing a particular process are grouped together in
Process Layout
Receiving Assembling Stores Painting
Sub
assembling
Grinding Turing Welding Plant Office Shipping
a processing department
• Low production volumes
• Rapid changes in the product mix
• High interdepartmental flow
9. Layout Levels and Types
Problems in Layout
Product Layout
• Too large to make quick change both in the product and
process
• Inflexible
Process Layout
• Lack of communication
• Lack of appreciation
• Diversion of focus from product and company’s goal
• Intervention required to solve conflicts between work centres and
between people belonging to same work centre
10. Layout Levels and Types
Group Layout / Cellular Manufacturing / Group Technology
• Compromise between product layout and process layout
• Instead of functional centers there are groups of machines/short lines
CELL?
• Each of these short lines or groups of machines
Cellular Manufacturing?
• Manufacturing consisting of several cells or using such group technology
11. Production Volume & Production Variety
determines the type of layout
Group layout Process layout
Product variety
Product layout
Production volume
12. Cost Value Matrix
Process Layout
Group Layout
Product Layout
Cost
Value
Group Layout
13. Activity Relationship Diagram
• To depict spatially the relationship between activities/processes/functions.
• Reflect the magnitude of material flow
• Pair of activities having greatest pair wise flow
• Pair of activities having smallest flow are of little importance
• Pair of activates having ‘A’ rating are adjacently located
• Pair having ‘x’ rating are located far apart
• Proximity is not the only way
• Communication – Video linking, intercoms
Rankings in terms of degree of
Nearness/Closeness necessary
A Absolutely essential
E Especially necessary
I Important
O Ordinary
U Unimportant
X Not desirable
14. Muther Grid
Rankings in terms of degree of
Nearness/Closeness necessary
A Absolutely essential
E Especially necessary
I Important
O Ordinary
U Unimportant
X Not desirable
16. Computerised 3D Solutions
1. CRAFT - Computerized Relative Allocation of Facilities Technique :
• The best known of the heuristics approaches
• It attempts to minimize materials-handling cost by calculating cost, pair-wise
interchanging departments, calculating more costs until a good solution is
obtained.
2. CORELAP - Computerized Relationship Layout Planning:
• It attempt to maximize a nearness rating within the facility dimension constraint
3. ALDEP -Automated Layout Design Program
• It evaluates two layouts
4. PREP - Plant Re-layout and Evaluation Package
• It analyzes multilevel structures and is based on actual footage traveled by
materials-handling