Physical & Functional Decomposition of a Manufactured Product And Implications on New Product Launch
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The document decomposes a ball point pen both physically and functionally into levels of assemblies and components. The physical decomposition breaks the pen down into a level 0 assembly and 7 subassemblies at level 1. The functional decomposition breaks down the pen's writing function into a level 0 assembly with 7 subassemblies at level 1. The document recommends this approach for determining parts lists, manufacturing processes, quality control plans, and continuous improvement initiatives. It provides contact information for the author as an expert who can help with new product development and manufacturing.
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More from Rahul Laxman Iyer MSE Mech Eng, EIT, LSSBB/TPS/Kaizen
Rahul Iyer
Rahul Iyer has been certified as a Green Belt Design for Six Sigma Hardware. He has developed technical expertise and application experience to effectively drive process excellence using Six Sigma. The certification was signed by Vincent Tuccillo, Vice President of Six Sigma, and Angela Scott, Aero Six Sigma Director on May 10, 2016.
Spaghetti Diagrams
Spaghetti Diagrams are not referring to pasta, spaghetti, or something Italian. It is a tool that is used in lean to graphically and physically illustrate wasted flow and motion. This presentation offers the basics of creating and using Spaghetti Diagrams to reduce waste and improve processes
Lean Thanksgiving
This document discusses how lean principles can be applied to Thanksgiving activities to reduce waste. It defines lean manufacturing as eliminating waste, overburden, and uneven workloads. The 7 types of waste are identified. Applying lean to Thanksgiving includes getting an accurate guest count to avoid overproduction, planning meals to reduce waiting times, avoiding excess inventory from holiday deals, and restricting visitors in the kitchen. The document closes by saying lean is customer-focused and emphasizes thanking friends and family.
What does six sigma really mean??
Six Sigma is a methodology that aims to reduce process variation and improve quality. It emphasizes using data and statistical analysis to make decisions and measure outcomes. There are two main methodologies: DMAIC for improving existing processes, and DFSS/DMADV for designing new processes. Key roles include Champions, Master Black Belts, Black Belts and Green Belts. A six sigma process is one that produces no more than 3.4 defects per million opportunities. While often used in large organizations, Six Sigma tools can also benefit small and medium enterprises when adapted appropriately. Some criticisms include that it lacks originality, relies too heavily on consultants, and could potentially stifle creativity.
Histogram
Histograms are one of the 7 basic tools of Quality. The following a presentation that I created that shows how to develop a histogram.
The Pareto Principle
As business seeks to improve processes, the concern that arises is where to focus. The Pareto Principle and the application of a Pareto Diagram is one technique that can be utilized to separate the vital few from all of the other noise in regard to data from a process.
Quality (Q), Cost (C), Delivery (D)---Q-C-D
Q-C-D is a management approach originally developed to help manufacturing companies. It is a methodology that is still used today. Lean Manufacturing, Six Sigma, Kaizen, and Toyota Production Systems (TPS) are all based upon the original Q-C-D methodology. All require data to make decisions.
Toyota Part Approval (PA) Process
In the automotive industry, and in Quality Assurance, we always hear about the Production Part Approval Process (PPAP). This is a dossier that is submitted as part of qualifying new parts and processes regarding to the manufacturing. It is interesting to note that the PPAP process, as defined by the Automotive Industry Action Group (AIAG) only really applies to what was traditionally the Detroit Big Three (GM, Ford, Chrysler), or to companies like John Deere and Company or Caterpillar. I am not explaining the AIAG PPAP process in this post, as it has been done previously in a previous slideshare cited below:
http://www.slideshare.net/JEETQA/ppap
Plan-Do-Check-Act (P-D-C-A)
This is a short presentation that I have created for explaining the iterative process for continuous improvement. It shows the Plan-Do-Check-Act (P-D-C-A) methodology that is standard practice in industry for process improvement and product improvement. This is a methodology used for developing anything from automobiles, to mobile phones, to software, and Information Technology.
What is Just In Time (JIT) Manufacturing?
Just-In-Time (JIT) Manufacturing is a methodology aimed at reducing flow times and response times. It originated from Toyota's production system and involves supplying components as needed through kanban cards. Components do not sit idle waiting for the next process. JIT has been applied in automotive assembly, computer assembly, and meal delivery systems. While often attributed to post-WWII Japan, some argue it originated in 1890s India with the Dubbawallah meal delivery system in Mumbai. JIT helps reduce waste through techniques applied from production to customers.
Recommendation from Former Employer in Tennessee
Recommendation from Former Employer in TennesseeRahul Laxman Iyer MSE Mech Eng, EIT, LSSBB/TPS/Kaizen
Recommendation from Former Employer in Tennessee. Company is Tepro Industries Inc (unit of Kinugawa Rubber Industrial Japan LTD). They are an automotive company, and Japanese owned (Nissan affiliate)Recommendation From Most Current Employer in Metro Phoenix
Recommendation From Most Current Employer in Metro PhoenixRahul Laxman Iyer MSE Mech Eng, EIT, LSSBB/TPS/Kaizen
Recommendation From Most Current Employer in Metro Phoenix. Company is Nammo Talley IncWhen Automobiles Go KaBoom!
Automobiles contain explosive devices called airbags that are required by law for safety. Airbags were invented in the 1950s in Germany and the US and were adopted by the automotive industry in the 1970s. Airbags use a chemical reaction to rapidly inflate when triggered by an impact sensor, helping to reduce injuries compared to seatbelts alone. The chemical reaction works in stages, first using sodium azide to generate nitrogen gas, then using potassium nitrate and sodium to generate more gas and form an alkaline silicate powder.
The Wayback Machine
This document discusses the history of timekeeping and scheduling. It explains that in the 1700s, each train station had its own clock and times were not standardized until 1884 when time zones were established. The document also discusses the importance of scheduling, using the example of building a house where foundations must be poured before walls are raised and walls raised before the roof is installed. Finally, it outlines some scheduling techniques such as using diagrams and notes that complex scheduling is primarily the job of a project manager.
Gage r&r part ii 082015
This document describes a practice exercise for conducting a dimensional gage repeatability and reproducibility (R&R) study. Three operators each took multiple measurements of a product using a caliper. The sample means, ranges, trial means, and part average were calculated. The R&R calculations were then performed to determine the percentage of total variation due to each source. Acceptability criteria are provided to determine if the gage passes and is useful for measurement.
Introduction to Gage R&R
This is an introduction to Gage R&R, a common technique in manufacturing to qualify gages in a process
Iyer resume
Rahul Iyer has over 15 years of experience in manufacturing engineering, project management, process improvement, and quality assurance. He holds a Master's degree in Mechanical Engineering and is a Six Sigma Black Belt. His experience includes roles at various companies leading process improvement projects, product development, and resolving issues to increase productivity and profits. He thrives in deadline-driven environments and has a demonstrated history of cost savings through data-driven process improvements.
Resume rahul iyer jan 2014 vietnam
Rahul Iyer has over 15 years of experience in project management, process improvement, quality engineering, and manufacturing. He has led numerous projects in industries such as aluminum casting, renewable energy equipment manufacturing, automotive component production, and more. Some of his responsibilities and accomplishments include:
- Managed over $3.5 million in capital projects and continuous improvement projects while working in aluminum casting.
- Led new product introduction projects and process improvement teams involving up to 25 people. Successfully launched 23 new products.
- Identified improvement opportunities through tools like value stream mapping and Six Sigma projects, resulting in hundreds of thousands of dollars in annual savings.
- Mentored and trained others in techniques like
Resume rahul iyer jan 2014 international
This document provides a summary of Rahul Laxman Iyer's experience and qualifications. He has over 15 years of experience in project management, process improvement, quality engineering, and manufacturing. Some of his responsibilities have included leading teams on new product launches and process improvement projects, developing work instructions and standard operating procedures, resolving quality issues, and developing suppliers. He has a background in mechanical engineering and is trained in Six Sigma and Lean methods.
More from Rahul Laxman Iyer MSE Mech Eng, EIT, LSSBB/TPS/Kaizen (19)
Recommendation From Most Current Employer in Metro Phoenix
Recommendation From Most Current Employer in Metro Phoenix
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Mechanical Engineering PROJECT REPORT ON SUMMER VOCATIONAL TRAINING
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Supermarket Management System Project Report.pdf
Supermarket management is a stand-alone J2EE using Eclipse Juno program.
This project contains all the necessary required information about maintaining
the supermarket billing system.
The core idea of this project to minimize the paper work and centralize the
data. Here all the communication is taken in secure manner. That is, in this
application the information will be stored in client itself. For further security the
data base is stored in the back-end oracle and so no intruders can access it.
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
原版一模一样【微信：741003700 】【(uofo毕业证书)美国俄勒冈大学毕业证成绩单】【微信：741003700 】学位证，留信认证（真实可查，永久存档）原件一模一样纸张工艺/offer、雅思、外壳等材料/诚信可靠,可直接看成品样本，帮您解决无法毕业带来的各种难题！外壳，原版制作，诚信可靠，可直接看成品样本。行业标杆！精益求精，诚心合作，真诚制作！多年品质 ,按需精细制作，24小时接单,全套进口原装设备。十五年致力于帮助留学生解决难题，包您满意。
本公司拥有海外各大学样板无数，能完美还原。
1:1完美还原海外各大学毕业材料上的工艺：水印，阴影底纹，钢印LOGO烫金烫银，LOGO烫金烫银复合重叠。文字图案浮雕、激光镭射、紫外荧光、温感、复印防伪等防伪工艺。材料咨询办理、认证咨询办理请加学历顾问Q/微741003700
【主营项目】
一.毕业证【q微741003700】成绩单、使馆认证、教育部认证、雅思托福成绩单、学生卡等！
二.真实使馆公证(即留学回国人员证明,不成功不收费)
三.真实教育部学历学位认证（教育部存档！教育部留服网站永久可查）
四.办理各国各大学文凭(一对一专业服务,可全程监控跟踪进度)
如果您处于以下几种情况：
◇在校期间，因各种原因未能顺利毕业……拿不到官方毕业证【q/微741003700】
◇面对父母的压力，希望尽快拿到；
◇不清楚认证流程以及材料该如何准备；
◇回国时间很长，忘记办理；
◇回国马上就要找工作，办给用人单位看；
◇企事业单位必须要求办理的
◇需要报考公务员、购买免税车、落转户口
◇申请留学生创业基金
留信网认证的作用:
1:该专业认证可证明留学生真实身份
2:同时对留学生所学专业登记给予评定
3:国家专业人才认证中心颁发入库证书
4:这个认证书并且可以归档倒地方
5:凡事获得留信网入网的信息将会逐步更新到个人身份内，将在公安局网内查询个人身份证信息后，同步读取人才网入库信息
6:个人职称评审加20分
7:个人信誉贷款加10分
8:在国家人才网主办的国家网络招聘大会中纳入资料，供国家高端企业选择人才
办理(uofo毕业证书)美国俄勒冈大学毕业证【微信：741003700 】外观非常简单，由纸质材料制成，上面印有校徽、校名、毕业生姓名、专业等信息。
办理(uofo毕业证书)美国俄勒冈大学毕业证【微信：741003700 】格式相对统一，各专业都有相应的模板。通常包括以下部分：
校徽：象征着学校的荣誉和传承。
校名:学校英文全称
授予学位：本部分将注明获得的具体学位名称。
毕业生姓名：这是最重要的信息之一，标志着该证书是由特定人员获得的。
颁发日期：这是毕业正式生效的时间，也代表着毕业生学业的结束。
其他信息：根据不同的专业和学位，可能会有一些特定的信息或章节。
办理(uofo毕业证书)美国俄勒冈大学毕业证【微信：741003700 】价值很高，需要妥善保管。一般来说，应放置在安全、干燥、防潮的地方，避免长时间暴露在阳光下。如需使用，最好使用复印件而不是原件，以免丢失。
综上所述，办理(uofo毕业证书)美国俄勒冈大学毕业证【微信：741003700 】是证明身份和学历的高价值文件。外观简单庄重，格式统一，包括重要的个人信息和发布日期。对持有人来说，妥善保管是非常重要的。
This study Examines the Effectiveness of Talent Procurement through the Imple...
In the world with high technology and fast
forward mindset recruiters are walking/showing interest
towards E-Recruitment. Present most of the HRs of
many companies are choosing E-Recruitment as the best
choice for recruitment. E-Recruitment is being done
through many online platforms like Linkedin, Naukri,
Instagram , Facebook etc. Now with high technology E-
Recruitment has gone through next level by using
Artificial Intelligence too.
Key Words : Talent Management, Talent Acquisition , E-
Recruitment , Artificial Intelligence Introduction
Effectiveness of Talent Acquisition through E-
Recruitment in this topic we will discuss about 4important
and interlinked topics which are
Impartiality as per ISO /IEC 17025:2017 Standard
This document provides basic guidelines for imparitallity requirement of ISO 17025. It defines in detial how it is met and wiudhwdih jdhsjdhwudjwkdbjwkdddddddddddkkkkkkkkkkkkkkkkkkkkkkkwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwioiiiiiiiiiiiii uwwwwwwwwwwwwwwwwhe wiqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq gbbbbbbbbbbbbb owdjjjjjjjjjjjjjjjjjjjj widhi owqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq uwdhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhwqiiiiiiiiiiiiiiiiiiiiiiiiiiiiw0pooooojjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj whhhhhhhhhhh wheeeeeeee wihieiiiiii wihe
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Digital Twins Computer Networking Paper Presentation.pptx
A Digital Twin in computer networking is a virtual representation of a physical network, used to simulate, analyze, and optimize network performance and reliability. It leverages real-time data to enhance network management, predict issues, and improve decision-making processes.
Assistant Engineer (Chemical) Interview Questions.pdf
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DESIGN AND MANUFACTURE OF CEILING BOARD USING SAWDUST AND WASTE CARTON MATERI...
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Call Girls Chennai +91-8824825030 Vip Call Girls Chennai
Call Girls Chennai +91-8824825030 Vip Call Girls Chennai
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
原版一模一样【微信：741003700 】【(爱大毕业证书)爱荷华大学毕业证成绩单】【微信：741003700 】学位证，留信认证（真实可查，永久存档）原件一模一样纸张工艺/offer、雅思、外壳等材料/诚信可靠,可直接看成品样本，帮您解决无法毕业带来的各种难题！外壳，原版制作，诚信可靠，可直接看成品样本。行业标杆！精益求精，诚心合作，真诚制作！多年品质 ,按需精细制作，24小时接单,全套进口原装设备。十五年致力于帮助留学生解决难题，包您满意。
本公司拥有海外各大学样板无数，能完美还原。
1:1完美还原海外各大学毕业材料上的工艺：水印，阴影底纹，钢印LOGO烫金烫银，LOGO烫金烫银复合重叠。文字图案浮雕、激光镭射、紫外荧光、温感、复印防伪等防伪工艺。材料咨询办理、认证咨询办理请加学历顾问Q/微741003700
【主营项目】
一.毕业证【q微741003700】成绩单、使馆认证、教育部认证、雅思托福成绩单、学生卡等！
二.真实使馆公证(即留学回国人员证明,不成功不收费)
三.真实教育部学历学位认证（教育部存档！教育部留服网站永久可查）
四.办理各国各大学文凭(一对一专业服务,可全程监控跟踪进度)
如果您处于以下几种情况：
◇在校期间，因各种原因未能顺利毕业……拿不到官方毕业证【q/微741003700】
◇面对父母的压力，希望尽快拿到；
◇不清楚认证流程以及材料该如何准备；
◇回国时间很长，忘记办理；
◇回国马上就要找工作，办给用人单位看；
◇企事业单位必须要求办理的
◇需要报考公务员、购买免税车、落转户口
◇申请留学生创业基金
留信网认证的作用:
1:该专业认证可证明留学生真实身份
2:同时对留学生所学专业登记给予评定
3:国家专业人才认证中心颁发入库证书
4:这个认证书并且可以归档倒地方
5:凡事获得留信网入网的信息将会逐步更新到个人身份内，将在公安局网内查询个人身份证信息后，同步读取人才网入库信息
6:个人职称评审加20分
7:个人信誉贷款加10分
8:在国家人才网主办的国家网络招聘大会中纳入资料，供国家高端企业选择人才
办理(爱大毕业证书)爱荷华大学毕业证【微信：741003700 】外观非常简单，由纸质材料制成，上面印有校徽、校名、毕业生姓名、专业等信息。
办理(爱大毕业证书)爱荷华大学毕业证【微信：741003700 】格式相对统一，各专业都有相应的模板。通常包括以下部分：
校徽：象征着学校的荣誉和传承。
校名:学校英文全称
授予学位：本部分将注明获得的具体学位名称。
毕业生姓名：这是最重要的信息之一，标志着该证书是由特定人员获得的。
颁发日期：这是毕业正式生效的时间，也代表着毕业生学业的结束。
其他信息：根据不同的专业和学位，可能会有一些特定的信息或章节。
办理(爱大毕业证书)爱荷华大学毕业证【微信：741003700 】价值很高，需要妥善保管。一般来说，应放置在安全、干燥、防潮的地方，避免长时间暴露在阳光下。如需使用，最好使用复印件而不是原件，以免丢失。
综上所述，办理(爱大毕业证书)爱荷华大学毕业证【微信：741003700 】是证明身份和学历的高价值文件。外观简单庄重，格式统一，包括重要的个人信息和发布日期。对持有人来说，妥善保管是非常重要的。
Sri Guru Hargobind Ji - Bandi Chor Guru.pdf
Sri Guru Hargobind Ji (19 June 1595 - 3 March 1644) is revered as the Sixth Nanak.
• On 25 May 1606 Guru Arjan nominated his son Sri Hargobind Ji as his successor. Shortly
afterwards, Guru Arjan was arrested, tortured and killed by order of the Mogul Emperor
Jahangir.
• Guru Hargobind's succession ceremony took place on 24 June 1606. He was barely
eleven years old when he became 6th Guru.
• As ordered by Guru Arjan Dev Ji, he put on two swords, one indicated his spiritual
authority (PIRI) and the other, his temporal authority (MIRI). He thus for the first time
initiated military tradition in the Sikh faith to resist religious persecution, protect
people’s freedom and independence to practice religion by choice. He transformed
Sikhs to be Saints and Soldier.
• He had a long tenure as Guru, lasting 37 years, 9 months and 3 days
Height and depth gauge linear metrology.pdf
Height gauges may also be used to measure the height of an object by using the underside of the scriber as the datum. The datum may be permanently fixed or the height gauge may have provision to adjust the scale, this is done by sliding the scale vertically along the body of the height gauge by turning a fine feed screw at the top of the gauge; then with the scriber set to the same level as the base, the scale can be matched to it. This adjustment allows different scribers or probes to be used, as well as adjusting for any errors in a damaged or resharpened probe.
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原版一模一样【微信：741003700 】【(uoft毕业证书)加拿大多伦多大学毕业证成绩单】【微信：741003700 】学位证，留信认证（真实可查，永久存档）原件一模一样纸张工艺/offer、雅思、外壳等材料/诚信可靠,可直接看成品样本，帮您解决无法毕业带来的各种难题！外壳，原版制作，诚信可靠，可直接看成品样本。行业标杆！精益求精，诚心合作，真诚制作！多年品质 ,按需精细制作，24小时接单,全套进口原装设备。十五年致力于帮助留学生解决难题，包您满意。
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Physical & Functional Decomposition of a Manufactured Product And Implications on New Product Launch
- 1. Physical & Functional Decomposition Of A Manufactured Product Rahul Iyer, ASQ-CQE Tel: 623-570-2848 Email: rahulduong@cox.net Mesa AZ USA 10/25/2015
- 2. Product In Question (Ball Point Pen)
- 3. Physical Decomposition of Product Level 0--Assy Ball Point Pen Assembly ID 1 2 3 4 5 6 7 Level 1--Sub- Assy Ink Refill Sub Assy Conical Shaped Bearing Holder Grip Barrel Actuator Clip Spring ID A B C Level 2-- Components Plastic Cylinder Ball Point Ink
- 4. Functional Decomposition of Product Level 0--Assy Writing By Hand On Paper ID 1 2 3 4 5 6 7 Level 1--Sub- Assy Hold Ink For Writing Bearing Surface; Align Ball Point Allow User to Hold Pen Protect Ink-- Storage Extend/ Retract Ball Point For Writing Hold Pen Securely In Pocket (Storage) Keep Ball Point Extended or Retracted When Pen Is Actuated A B C Level 2- Comp- o-nents Seal The Ink; Keep Ink From Leaking Dis- pense Ink Ad- here To Pa- per
- 5. Summary & Moving Forward Product may have been simplistic, but this is the approach one can take when: Determining a BOM (Flat BOM & Indented Bom) Make & Buy Items For an Assembly Costing and Adding Labor Routing For Manufacturing & Assembly Developing Process Maps, D-FMEA / P-FMEA, Process Control Plans, and Work Instructions Specification and Acquisition of Capital Equipment For Assembly Quality Control Items (Checklists, Gages, Measurement Techniques, Etc) Determination of Key Process Indicators (KPI's) Setting the baseline for Continuous Improvement Initiatives (Quality, Cost, Delivery)
- 6. Why Contact Me!!! 13 years experience in Manufacturing, Quality, Project Management, Continuous Improvement, and New Product Introduction/Launch (1999-Present) Master of Science in Engineering (Mechanical Engineering, Dec 2002) ASQ Certified Quality Engineer (Dec 2014 – Dec 2017) I anticipate receiving my Project Management Professional (PMP) in April 2016
- 7. Call Me!! I want you to be able to launch and manufacture good, performing, high quality, and profitable product!! Call Me! I Want To Help You!