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DEPARTMENT OF PHARMACEUTICS
SHRI B. M. SHAH COLLEGE OF PHARMACEUTICAL EDUCATION AND REASERCH,
MODASA-2013

1
CONTENTS
Introduction
Classification
Advantages and Disadvantages
Raw Material Specifications
Departmental Layout of Liquid Manufacture
Quantitative Layout Of Liquid Preparation
Important Questions
References

2
INTRODUCTION
Liquid dosage form are one class of dosage form, which are
meant for either internal, external or parenteral use.
Liquid dosage forms are prepared by dissolving active
ingredients in an aqueous or non-aqueous solvent, by
suspending the drug or by incorporating the drug into one
of the two phases of an oil and water systems.

3
CLASSIFICATION
LIQUIDS

MONOPHASIC
ORAL
USE

BIPHASIC

EXTERNAL PARENTERAL SPECIAL LIQUID IN
USE
USE
LIQUID

SOLUTION
DRAUGHTS
DROPS
LINCTUSES
SYRUPS
ELIXIRS

Oral use
Used in Oral Used in other
cavity
than oral cavity EMULSION

SOLIDS IN
LIQUID

External use
LINIMENTS

Parenteral

Oral
SUSPENSION

External
LOTION
4
ADVANTAGES
1. Immediately available for absorption

2. Easy administration
3. They are most suitable dosage forms for infants, children, geriatric and
mentally disturbed patients.
4. Bitter and obnoxious drugs can be easily given in sweetened, colored and
flavored vehicles.
5. Doses can easily be varied as per the requirement of the patients.

DISADVANTAGES
1 . Less stable compare to solid dosage forms.
2. Liquid dosage forms are bulky and therefore inconvenient to carry, transport
and store.
3. Incompatibility is more in liquid dosage forms as compare to solid dosage
forms.
4. Patients have no accurate measuring device.
5. In case of accidental breakage of the container, it may result in loss of the
whole dosage forms.

5
Raw Material Specifications

6
DEPARTMENTAL LAYOUT OF LIQUID
MANUFACTURING

7
•An area requirement for installation of equipment minimum 30 m 2.
Arrival of
goods

Entrance for
visitors
QC

Entrance for
Workers

Offices

Shipment of
goods

Canteen
Gowning

Incoming
goods

Corridor

Shipping

Corridor
Corridor
Raw
Materials
&
Packaging
Storage

Weighing

Processing

Washing

Filling

Packaging

Finished
Products
Storage

Machine
Shop

Utilities and Services

Corridor
Waste Treatment

Material flow
People flow

8
QUANTITATIVE LAYOUT OF LIQUID PREPARATION

Making Liquid Syrup
Suppose, Plant Capacity:- 1,00,000boottles/day
For preparing:- 1,00,000 bottles (each containing 50ml of liquid syrup)
So, total syrup making:- 5000 L
Raw material Quantity:•Drugs:- 10 Kg
•Std granulated sugar:- 2750 Kg
•Other excipients:- 1000 Kg
•Purified water:- q.s

9
WASHING AREA

10sq.M

FILLING & SEALING 10sq.M

LABELING

20sq.M

PACKAGING

20sq.M

FINISHED PRODUCT
STORAGE AREA
OFFICE

30sq.M

C O R R I D O R

WASHING

WASHING
EQUIPMENT
STORAGE
AREA

10sq.M

EMPTY
BOTTLE
STORAGE
AREA

GOWNING ROOM
CHANGE ROOM

Q.C

OFFICE

Temp:-25˚C
If hygroscopic
Temp:-<25˚C
If sterile area
Temp:-18˚C

I.P.Q.C.
SEMI FINISHED STORE

Humidity:-40%
If hygroscopic
Humidity> 40%

MEDICINE PREPERATION AREA

30sq.M

RAW MATERIAL LIQUID &
API &
SOLVENT
EXCIPIENT

10sq.M
EXCISE DUTY

syrup

DISTILLATION
UNIT

10
IMPORTANT QUESTIONS
(GTU EXAMS)
1. Explain departmental layout with specific requirement
of equipments for oral liquid dosage forms. 05
2. How will you prepare qualitative and quantitative
departmental layout with equipments required for liquid
dosage forms? 05
3. Explain qualitative and quantitative deparmental layout
for liquid orals. 05 NOTE:-2 TIMES IN BOARD
11
REFERENCE

12
Thank you very much

stination ,
e
ss is not a d
Succe
a journey.
it’s
.
find a way
A will

13
Ph. No. :- +91-8460378336
Address:- 44, Assiyana Society;
Dugarvada Road,
Taluko & City : Modasa
State: Gujarat
Country: India
Email: sahil.pharm4@gmail.com
BEST OF LUCK TO ALL . . . . . . . . . . . . . .
14

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Oral liquid layout sahil

  • 1. DEPARTMENT OF PHARMACEUTICS SHRI B. M. SHAH COLLEGE OF PHARMACEUTICAL EDUCATION AND REASERCH, MODASA-2013 1
  • 2. CONTENTS Introduction Classification Advantages and Disadvantages Raw Material Specifications Departmental Layout of Liquid Manufacture Quantitative Layout Of Liquid Preparation Important Questions References 2
  • 3. INTRODUCTION Liquid dosage form are one class of dosage form, which are meant for either internal, external or parenteral use. Liquid dosage forms are prepared by dissolving active ingredients in an aqueous or non-aqueous solvent, by suspending the drug or by incorporating the drug into one of the two phases of an oil and water systems. 3
  • 4. CLASSIFICATION LIQUIDS MONOPHASIC ORAL USE BIPHASIC EXTERNAL PARENTERAL SPECIAL LIQUID IN USE USE LIQUID SOLUTION DRAUGHTS DROPS LINCTUSES SYRUPS ELIXIRS Oral use Used in Oral Used in other cavity than oral cavity EMULSION SOLIDS IN LIQUID External use LINIMENTS Parenteral Oral SUSPENSION External LOTION 4
  • 5. ADVANTAGES 1. Immediately available for absorption 2. Easy administration 3. They are most suitable dosage forms for infants, children, geriatric and mentally disturbed patients. 4. Bitter and obnoxious drugs can be easily given in sweetened, colored and flavored vehicles. 5. Doses can easily be varied as per the requirement of the patients. DISADVANTAGES 1 . Less stable compare to solid dosage forms. 2. Liquid dosage forms are bulky and therefore inconvenient to carry, transport and store. 3. Incompatibility is more in liquid dosage forms as compare to solid dosage forms. 4. Patients have no accurate measuring device. 5. In case of accidental breakage of the container, it may result in loss of the whole dosage forms. 5
  • 7. DEPARTMENTAL LAYOUT OF LIQUID MANUFACTURING 7
  • 8. •An area requirement for installation of equipment minimum 30 m 2. Arrival of goods Entrance for visitors QC Entrance for Workers Offices Shipment of goods Canteen Gowning Incoming goods Corridor Shipping Corridor Corridor Raw Materials & Packaging Storage Weighing Processing Washing Filling Packaging Finished Products Storage Machine Shop Utilities and Services Corridor Waste Treatment Material flow People flow 8
  • 9. QUANTITATIVE LAYOUT OF LIQUID PREPARATION Making Liquid Syrup Suppose, Plant Capacity:- 1,00,000boottles/day For preparing:- 1,00,000 bottles (each containing 50ml of liquid syrup) So, total syrup making:- 5000 L Raw material Quantity:•Drugs:- 10 Kg •Std granulated sugar:- 2750 Kg •Other excipients:- 1000 Kg •Purified water:- q.s 9
  • 10. WASHING AREA 10sq.M FILLING & SEALING 10sq.M LABELING 20sq.M PACKAGING 20sq.M FINISHED PRODUCT STORAGE AREA OFFICE 30sq.M C O R R I D O R WASHING WASHING EQUIPMENT STORAGE AREA 10sq.M EMPTY BOTTLE STORAGE AREA GOWNING ROOM CHANGE ROOM Q.C OFFICE Temp:-25˚C If hygroscopic Temp:-<25˚C If sterile area Temp:-18˚C I.P.Q.C. SEMI FINISHED STORE Humidity:-40% If hygroscopic Humidity> 40% MEDICINE PREPERATION AREA 30sq.M RAW MATERIAL LIQUID & API & SOLVENT EXCIPIENT 10sq.M EXCISE DUTY syrup DISTILLATION UNIT 10
  • 11. IMPORTANT QUESTIONS (GTU EXAMS) 1. Explain departmental layout with specific requirement of equipments for oral liquid dosage forms. 05 2. How will you prepare qualitative and quantitative departmental layout with equipments required for liquid dosage forms? 05 3. Explain qualitative and quantitative deparmental layout for liquid orals. 05 NOTE:-2 TIMES IN BOARD 11
  • 13. Thank you very much stination , e ss is not a d Succe a journey. it’s . find a way A will 13
  • 14. Ph. No. :- +91-8460378336 Address:- 44, Assiyana Society; Dugarvada Road, Taluko & City : Modasa State: Gujarat Country: India Email: sahil.pharm4@gmail.com BEST OF LUCK TO ALL . . . . . . . . . . . . . . 14