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Liquid Orals Layout & Design

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The liquid oral manufacturing plant is designed to be operated by one operator and one helper, saving on precious man-power costs. Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.

Published in: Health & Medicine, Business

Liquid Orals Layout & Design

  1. 1. LIQUID ORALS PRESENTED BY- ANWAR MUNJEWAR M.PHARM(QUALITY ASSURANCE TECHNIQUES) ALLANA COLLEGE OF PHARMACY, PUNE-01
  2. 2. CONTENTS:  INTRODUCTION  METHOD OF PREPARATION  PROCESSING FLOW CHART  FACILITY DESIGN  DESIGN ASPECTS  MAN POWER REQUIRMENT  LAYOUT
  3. 3. INTRODUCTION  Preparation in Liquid forms either clear solutions, suspension or emulsions.  Sugar Syrup – Base or Vehicle in Medicament.  Ingredients Used – Colours, Flavours, Preservatives etc.
  4. 4. GENERAL METHOD OF PREPARATION  Preparation of Sugar Syrup with preservatives.  Addition of other ingredients and dissolving; medicinal substance and colour.  Cooled up to 35° C.  Addition of Flavour.  Volume make as per the design.  Flittered and finished product is stored
  5. 5. PROCESSING FLOW CHART Day Store Liquid Preparation Bottle Washing Bottle Filling and Sealing InspectionLabelling Packaging In-process Storage
  6. 6. FACILITY DESIGN  FOR SMALL SCALE :  3000Lit/shift or 30,000 bottles/shift  1500kg sugar + other material per shift  1 Batch of 3000Lit/shift  Equipment Details  Weighing Balance  Sifter  Mfg. Vessels for syrup  Storage vessels  Bottle washing, sealing and labelling machine  Conveyor belts
  7. 7. DESIGN ASPECTS STANDARD LAYOUT FOR LIQUID ORALS
  8. 8. MAN POWER REQUIRMENTS Sr. No. Name of Work Station Large Scale Small Scale 1. Day Store 2 1 2. Liquid preparation room 4 1 3. Bottle Cleaning 4(2x2) 2 4. Bottle filling & sealing 4(2x2) 2 5. Bottle Inspection 4(2x2) 1 6. Bottle Recovery 2(1x2) 1 7. Bottle Labelling 2(1x2) 1 8. Online Packaging 20(10x2) 6 Total 44 15 No. Of Persons
  9. 9. LAYOUT TYPICAL LAYOUT FOR SINGLE LINE LIQUID ORALS DEPARTMENT
  10. 10. THANK YOU !

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