The document discusses milling machines and milling processes. It describes different types of milling cutters used for various milling operations like peripheral milling, face milling and end milling. Terminology for milling cutters is defined. Special cutters used for operations like straddle milling, form milling, slotting and slitting are also mentioned. An example calculation is provided to determine material removal rate, power, torque and cutting time for a slab milling operation.
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26. Milling Cutters and Milling Operations
Figure 24.2 Some basic types of milling cutters and milling operations. (a) Peripheral milling. (b) Face
milling. (c) End milling. (d) Ball-end mill with indexable coated-carbide inserts machining a cavity in a
die block. (e) Milling a sculptured surface with an end mill, using a five-axis numerical control machine.
Source: (d) Courtesy of Iscar. (e) Courtesy of The Ingersoll Milling Machine Co.
28. • EXAMPLE Material-removal Rate, Power, Torque, and
Cutting Time in Slab Milling
• A slab-milling operation is being carried out on a 300-mm-long,
100-mm-wide annealed mild-steel block at a feed f = 0.25
mrn/tooth and a depth of cut d = 3.0 mm. The cutter is D = 50 mm
in diameter, has 20 straight teeth, rotates at N = 100 rpm, and, by
definition, is wider than the block to be machined, Calculate the
material-removal rate, estimate the power and torque required for
this operation, and calculate the cutting time.
• Solution:
Milling and Milling Machines
Milling operations: Slab milling
Milling Parameters
From table 21.2 U=3 W.S/mm3
32. Cutters
Figure 24.11 Cutters for (a) straddle milling, (b) form
milling, (c) slotting, and (d) slitting with a milling cutter.
a. Straddle: more cutters are
used to machine two parallel
surfaces on the workpiece
b. Form milling produces
curved profiles using cutters
that have specially shaped
teeth
Slotting and slitting operations
are performed with circular
cutters. [T-slot cutters,