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Ch40 design selection
The document contains summaries and figures from the textbook "Manufacturing, Engineering & Technology, Fifth Edition" relating to product design and process selection. It includes information on the relative costs of repair at different product stages, average product lifespans, commercially available material shapes, manufacturing capabilities, tolerances, surface finishes, production times, and costs for different manufacturing processes and machinery.
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Ch40 design selection
- 1. Chapter 40 ProductDesign and Process Selection in a Competitive Environment Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 2. References to TextbookTopics Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 3. Relative Cost ofRepair at Stages of Product Development and Sale Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 4. Average Life Expectancyfor Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. Various Products
- 5. Commercially Available Shapesof Materials Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 6. Cost per UnitVolume for Wrought Metals and Polymers Relative to Cost of Carbon Steel Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 7. Approximate Ranges ofScrap Produced in Various Manufacturing Processes Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 8. Example: Material Changesin Transport Aircraft Figure 40.1 Advanced materials in the Lockheed C-5A transport aircraft. (Note: FRP is fiber-reinforced plastic.) Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 9. Manufacturing Capabilities forMinimum Part Dimensions Figure 40.2 Manufacturing process capabilities for minimum part dimensions. Source: After J. A. Schey. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 10. Dimensional Tolerances and Surface Finish Figure 40.3 A plot of achievable tolerance versus surface roughness for assorted manufacturing operations. The dashed lines indicate cost factors where an increase in precision corresponding to the separations of two neighboring lines gives an increase in cost for a given process (for a factor of two). Source: M. F. Ashby, Materials Selection in Design. Butterworth-Heineman, 1999. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 11. Dependence of ManufacturingCost on Dimensional Tolerances Figure 40.4 Dependence of manufacturing cost on dimensional tolerances. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 12. Production Time asa Function of Surface Finish Figure 40.5 Relative production time as a function of surface finish produced by various manufacturing processes. (See also Fig. 26.34.) Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 13. General Characteristics ofManufacturing Processes for Various Metals and Alloys Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 14. Methods of Makinga Part Figure 40.6 Various methods of making a simple part: (a) casting or powder metallurgy, (b) forging or upsetting, (c) extrusion, (d) machining, and (e) joining two pieces Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 15. Two Methods ofMaking Dish-Shaped Sheet-Metal Part Figure 40.7 Two methods of making a dish-shaped sheet-metal part: (a) pressworking using a male and female die, (b) explosive forming using one die only. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
- 16. Relative Costs for Machinery and Equipment Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.