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Ferrous Metals Production & Applications

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Erdi Karaçal

The document discusses different methods for producing ferrous metals and alloys, including blast furnaces, electric furnaces, and the basic-oxygen process. It also covers continuous casting of steel and nonferrous metals. Different types of steels are discussed, like carbon steels, alloy steels, stainless steels, and tool and die steels. Their various properties and applications are presented.

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Chapter 5 Ferrous Metals and Alloys: Production, General Properties, and Applications Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Blast Furnace Figure 5.1 Schematic illustration of a blast furnace. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Electric Furnaces Figure 5.2 Schematic illustrations of types of electric furnaces: (a) direct arc, (b) indirect arc, and (c) induction. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Basic-oxygen Process Figure 5.3 Schematic illustration showing (a) charging, (b) melting, and (c) pouring of molten iron in a basic-oxygen process. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. Casting Figure 5.4 (a) The continuous-casting process for steel. Typically, the solidified metal descends at a speed of 25 mm/s (1 in./s). Note that the platform is about 20m (65ft.) above ground level. Source: Metalcaster’s Reference and Guide, American Foundrymen’s Society. (b) Continuous strip casting of nonferrous metal strip. Source: Courtesy of Hazelett.
Carbon and Alloy Steel Applications Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Mechanical Properties of Carbon and Alloy Steels Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
AISI Designation of Steel Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Properties and Applications of Annealed Stainless Steels Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Tool and Die Steels Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Tool and Die Steel Traits Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Tool and Die Materials Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

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Ferrous Metals Production & Applications

  • 1. Chapter 5 Ferrous Metals and Alloys: Production, General Properties, and Applications Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 2. Blast Furnace Figure 5.1 Schematic illustration of a blast furnace. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 3. Electric Furnaces Figure 5.2 Schematic illustrations of types of electric furnaces: (a) direct arc, (b) indirect arc, and (c) induction. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 4. Basic-oxygen Process Figure 5.3 Schematic illustration showing (a) charging, (b) melting, and (c) pouring of molten iron in a basic-oxygen process. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 5. Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. Casting Figure 5.4 (a) The continuous-casting process for steel. Typically, the solidified metal descends at a speed of 25 mm/s (1 in./s). Note that the platform is about 20m (65ft.) above ground level. Source: Metalcaster’s Reference and Guide, American Foundrymen’s Society. (b) Continuous strip casting of nonferrous metal strip. Source: Courtesy of Hazelett.
  • 6. Carbon and Alloy Steel Applications Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 7. Mechanical Properties of Carbon and Alloy Steels Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 8. AISI Designation of Steel Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 9. Properties and Applications of Annealed Stainless Steels Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 10. Tool and Die Steels Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 11. Tool and Die Steel Traits Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
  • 12. Tool and Die Materials Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.