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Material Balance
Review of the knowledge
Answer from students
• Define Matter ?
• What are different forms of matter?
Definitions
• Matter is any thing which can occupy some
space and have mass.
• Quantity of matter in a substance is
determined by its mass (Kilogram etc)
• Different forms of matter are solids , liquid,
gas.
Law of Conservation of Mass
• Mass can neither be created
nor destroyed, However it can
be converted from one form
into another.
Mass in = Mass Out
• Material Balance is the balancing on all
materials which are added to a reactor and all
materials which are evolved/emitted.
REACTOR
Mass
In Mass
OUT
• In a reaction Material added to a reactor and
is either converted into a product, waste, by
product or accumulated in the reactor.
• Therefor this can be written in the form of
equation as follows
• Mass of Reactants =
Mass accumulated + Mass as By product + Mass as Waste + Mass of product
• If no material is wasted then
• Mass of Feed = Mass of Product
• F = P
REACTOR
Feed
F
Product
P
• For the Figure below
• Feed F = Product P + Waste W
• F=P+W
REACTOR
Feed
F Product
P
WASTE
F = BP+W+P
F
P
Waste
ByProduct
BP
Question 1
• Consider a reactor, in which 300 Kilograms of a
medicine is produced from 400 Kilograms of raw
materials, Calculate the waste from the reactor.
Answer :Feed = 400Kg, Product= 300 kg, Waste = ?
• F = P+W
• 400 = 300 + W
• W = 400-300 = 100
• So Answer = waste is 100 kilograms
Question no 2
• By products from a reaction as of above
question weighs equal to 45 kilogram, Find
the waste, all other quantities are same.
• Answer: F=400, P=300, BP=45, W=?
• F=W+P+BP
• W=F-P-BP

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Material balance

  • 2. Review of the knowledge Answer from students • Define Matter ? • What are different forms of matter?
  • 3. Definitions • Matter is any thing which can occupy some space and have mass. • Quantity of matter in a substance is determined by its mass (Kilogram etc) • Different forms of matter are solids , liquid, gas.
  • 4. Law of Conservation of Mass • Mass can neither be created nor destroyed, However it can be converted from one form into another.
  • 5. Mass in = Mass Out • Material Balance is the balancing on all materials which are added to a reactor and all materials which are evolved/emitted. REACTOR Mass In Mass OUT
  • 6. • In a reaction Material added to a reactor and is either converted into a product, waste, by product or accumulated in the reactor. • Therefor this can be written in the form of equation as follows • Mass of Reactants = Mass accumulated + Mass as By product + Mass as Waste + Mass of product
  • 7. • If no material is wasted then • Mass of Feed = Mass of Product • F = P REACTOR Feed F Product P
  • 8. • For the Figure below • Feed F = Product P + Waste W • F=P+W REACTOR Feed F Product P WASTE
  • 10. Question 1 • Consider a reactor, in which 300 Kilograms of a medicine is produced from 400 Kilograms of raw materials, Calculate the waste from the reactor. Answer :Feed = 400Kg, Product= 300 kg, Waste = ? • F = P+W • 400 = 300 + W • W = 400-300 = 100 • So Answer = waste is 100 kilograms
  • 11. Question no 2 • By products from a reaction as of above question weighs equal to 45 kilogram, Find the waste, all other quantities are same. • Answer: F=400, P=300, BP=45, W=? • F=W+P+BP • W=F-P-BP