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Mass Transfer
Presented By:
Poonam Y. Purkar M.Pharm
E.mail : pypurkar@gmail.com
Sir. Dr. M.S.Gosavi College of Pharmaceutical Education & Research.
Nasik.
Contents :
 Introduction
 Molecular Diffusion
 In Gases
 In Liquid
 Mass Transfer in turbulent & laminar flow
 Interphase Mass Transfer
 Two film theory
 Penetration theory
 Surface Renewal Theory
1/8/2018 2
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Introduction
 Transfer of material from one homogeneous phase to another
with or without phase change.
 Complex phenomenon occurs almost in all unit operations
Extraction – transfer of solute
Humidification – transfer of water molecule
Evaporation
Drying simultaneous heat & mass
Distillation transfer
 Occurs through different mechanisms such as molecular
diffusion, convection / bulk flow & turbulent mixing
1/8/2018 3
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Mass Transfer
 Movement of the molecule occurs due to
concentration gradient known as molecular diffusion.
Molecular
Diffusion
In Gases In Liquid
1/8/2018 4
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Molecular diffusion in gases:
partition
 Gas A moves towards chamber B and gas A towards chamber A.
 Concentration of A with distance towards chamber B & B
towards A, variation in concentration of component with
distance in the system called concentration gradient.
 Movement of molecule A or B occurs due to concentration
gradient known as molecular diffusion.
Gas A Gas B
dx
CA decreasing
CB decreasing
1/8/2018 5
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
 Fick’s law:
(negative sign, as concentration decreases with distance)
1/8/2018 6
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
For molecule A For molecule B
where,
DAB DBA = diffusivity of A in B & diffusivity of B in A respectively.
( cm2/sec)
NA & NB = rate of diffusion (gm.moles/ cm2/sec)
dX
dC
N
A
A 
dX
dC
DN
A
ABA 
dX
dC
DN
B
BAB 
Equimolecular Counter diffusion:
If molecular diffusion is the only mechanism of mass transfer then,
NA = -NB
Consider dPA and dPB are changes in partial pressure of A & B over element
dX. As we assumed that there is no bulk flow, we can say
For an ideal gas,
PAV = nA RT
where,
PA = partial vapor pressure
nA = no. of moles in volume V at temperature T.
R = gas constant
PA= CA RT ( as CA = nA/ V )
1/8/2018
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik 7
dX
dP
dX
dP BA

RT
P
C
A
A 
similarly for gas B
But for equimolecular counter diffusion NA = -NB, therefore,
(as DAB = DBA =D)
where,
PA1 & PA2 are partial pressures of A at distance X1 & X2
1/8/2018
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik 8
dX
dP
RT
D
N
BBA
B 
dX
dP
RT
D
N
AAB
A 
dX
dP
RT
D
dX
dP
RT
D
N
BBAAAB
A 

2
1
dX
dP
RT
D
N
A
A
X
X
12
AA
A
XX
PP
RT
D
N
12



Diffusion through stationary, non-diffusing
gas:
 Movement of molecules from liquid or film on drying solids,
occurs to a non-diffusing gas.
 Molecule A is moving from the surface to atmosphere due to
conc. gradient in partial pressure but B is not moving towards
the surface.
 Therefore, rate of mass transfer of A takes place by molecular
diffusion & bulk flow.
1/8/2018 9
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Molecular diffusion in liquids:
According to Fick’s law, for diffusion in liquid
For equimolar counter diffusion,
where,
CA1 & CA2 = concentration of A at point x1 & x2
Diffusivity of liquid are much lesser than diffusivity of gases.
e.g.
diffusivity of gaseous ethanol in air = 0.119 cm2/sec
diffusivity of liquid ethanol in water = 1 × 10-5 cm2/sec
1/8/2018 10
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
12
AA
A
XX
CC
DN
12



dX
dC
DN
A
A 
Mass transfer in turbulent & laminar flow:
 Explained by boundary layer or film theory
 when fluid flows adjacent to the surface forms the boundary
layer
 Considers two regions
 boundary layer
 bulk
• If bulk flows in laminar fashion – rate of mass transfer
depends given by molecular diffusion equation
• If fluid bulk is turbulent – mass transfer depends upon transfer
rate across the boundary layer.
1/8/2018 11
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
 Boundary layer consist of 3 sub layers
 Laminar sub layer adjacent to surface
 Buffer / transient sub layer
 Turbulent region towards the bulk of fluid.
 Turbulent layer : eddies move under inertial forces causing
mass transfer. The rate of mass transfer is high and conc.
gradient is low
 Buffer layer : combination of eddy and molecular diffusion
responsible for mass transfer
 Laminar sub layer : molecular diffusion is the only
mechanism of mass transfer. Concentration gradient is high
and rate of mass transfer is low.
 The rate of mass transfer can be estimated by considering a
film which offers the resistance equivalent to boundary layer.
1/8/2018
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik 12
1/8/2018
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik 13
Let,
PAi = partial pressure of A at surface
PAl = partial pressure of A at laminar sub layer
of thickness X
PAb = partial pressure of A at the edge of
boundary layer.
According to Fick’s law for diffusion,
X’ is not known , hence kg constant known as mass transfer coefficient is introduced.
We know, therefore
where, CAi & CAb concentration of A on either side of the film.
X'
P–P
entconc.gradi
bi AA

X'
P–P
.
RT
D bi AA
A N
 bi AAgA CC.k N
RT
P
C
A
A   bi AAgA CC.k N
Interphase Mass Transfer:
 Involves two phase mass transfer
e.g. distillation, liquid-liquid extraction.
 Different theories involved :
 Two film theory
 Penetration theory
 Surface Renewal theory
1/8/2018 14
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Two film theory
 Theory has been developed by Nernst, Lewis and Whitman.
 Postulates that two non-turbulent fictitious films are present
on either side of the interface between thw film
 Mass transfer across these films purely occurs molecular
diffusion.
 Total resistance for mass transfer is summation of resistance
of two films
1/8/2018 15
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
1/8/2018
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik 16
Let,
pAg = partial pressure of A in the bulk of gas
pAi = partial pressure of A in gas at the interface
CAi = concentration of A in liquid at interface
CAl = concentration of A in the bulk of liquid
kg & kl = mass transfer coefficients of individual
films of gas & liquid respectively
But difficult to know pAi and CAi.
Hence concept of overall mass transfer coefficient
is used.
pAe = gas phase partial pressure of A equilibrium
with conc. of A in the bulk of liquid (CAl)
CAe = conc. Of A in the liquid phase equillibrium
with partial pressure of A bulk gas (pAg )
KG and KL are overall mass transfer coefficient , by applying Fick’s law,
or
Equilibrium between two phases ,
pA = H CA + b
where, H & b are constant.
 eg AAGA KN pp   lAAeLA CCKN 
 By considering individual film transfer equations and overall
mass transfer equations, equilibrium equations can be developed
between overall and individual phase mass transfer coefficients
 If A is less soluble in liquid ( i.e. H is very large ) then
and process becomes liquid phase controlled.
 If A is highly soluble in liquid ( i.e. H is very low ) then KG ≈
kg and process is gas phase controlled.
 According to this theory, mass transfer is directly proportional
to molecular diffusivity of solute in the phase into which it is
going and inversely proportional to thickness of films
1/8/2018
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik 17
lk
H
k
1
K
1
gG

lk
1
Hk
1
HK
1
K
1
gGL

H
k
KG
l

Penetration theory:
 This theory proposed by Higbie
 considers unsteady state at interface
 Fluid eddies travel from bulk to interface by convection &
remain remain there for equal but limited period of time
 When eddies comes at interface, solute moves into it by
molecular diffusion & get penetrated into bulk when eddies
moves to bulk.
 According to this theory, rate of mass transfer directly
proportional to square root of molecular diffusion and
inversely proportional to exopsure time of eddies at interface.
1/8/2018 18
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Surface renewal theory:
 This theory proposed by Dankwort
 Each eddies gets equal exposure time at interface
 Continuous renewal of interface by fresh eddies which have
composition that of bulk
 Turbulent eddies remain at interface for time varying from 0
to ∞ and taken back into bulk phase by convection current.
 According to this theory, rate of mass transfer is directly
proportional to square root of molecular diffusivity.
1/8/2018 19
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik
Thank you
1/8/2018 20
Mrs. Poonam Purkar, GES'S
MSGCOPER, Nasik

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Mass transfer

  • 1. Mass Transfer Presented By: Poonam Y. Purkar M.Pharm E.mail : pypurkar@gmail.com Sir. Dr. M.S.Gosavi College of Pharmaceutical Education & Research. Nasik.
  • 2. Contents :  Introduction  Molecular Diffusion  In Gases  In Liquid  Mass Transfer in turbulent & laminar flow  Interphase Mass Transfer  Two film theory  Penetration theory  Surface Renewal Theory 1/8/2018 2 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 3. Introduction  Transfer of material from one homogeneous phase to another with or without phase change.  Complex phenomenon occurs almost in all unit operations Extraction – transfer of solute Humidification – transfer of water molecule Evaporation Drying simultaneous heat & mass Distillation transfer  Occurs through different mechanisms such as molecular diffusion, convection / bulk flow & turbulent mixing 1/8/2018 3 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 4. Mass Transfer  Movement of the molecule occurs due to concentration gradient known as molecular diffusion. Molecular Diffusion In Gases In Liquid 1/8/2018 4 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 5. Molecular diffusion in gases: partition  Gas A moves towards chamber B and gas A towards chamber A.  Concentration of A with distance towards chamber B & B towards A, variation in concentration of component with distance in the system called concentration gradient.  Movement of molecule A or B occurs due to concentration gradient known as molecular diffusion. Gas A Gas B dx CA decreasing CB decreasing 1/8/2018 5 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 6.  Fick’s law: (negative sign, as concentration decreases with distance) 1/8/2018 6 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik For molecule A For molecule B where, DAB DBA = diffusivity of A in B & diffusivity of B in A respectively. ( cm2/sec) NA & NB = rate of diffusion (gm.moles/ cm2/sec) dX dC N A A  dX dC DN A ABA  dX dC DN B BAB 
  • 7. Equimolecular Counter diffusion: If molecular diffusion is the only mechanism of mass transfer then, NA = -NB Consider dPA and dPB are changes in partial pressure of A & B over element dX. As we assumed that there is no bulk flow, we can say For an ideal gas, PAV = nA RT where, PA = partial vapor pressure nA = no. of moles in volume V at temperature T. R = gas constant PA= CA RT ( as CA = nA/ V ) 1/8/2018 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 7 dX dP dX dP BA  RT P C A A 
  • 8. similarly for gas B But for equimolecular counter diffusion NA = -NB, therefore, (as DAB = DBA =D) where, PA1 & PA2 are partial pressures of A at distance X1 & X2 1/8/2018 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 8 dX dP RT D N BBA B  dX dP RT D N AAB A  dX dP RT D dX dP RT D N BBAAAB A   2 1 dX dP RT D N A A X X 12 AA A XX PP RT D N 12   
  • 9. Diffusion through stationary, non-diffusing gas:  Movement of molecules from liquid or film on drying solids, occurs to a non-diffusing gas.  Molecule A is moving from the surface to atmosphere due to conc. gradient in partial pressure but B is not moving towards the surface.  Therefore, rate of mass transfer of A takes place by molecular diffusion & bulk flow. 1/8/2018 9 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 10. Molecular diffusion in liquids: According to Fick’s law, for diffusion in liquid For equimolar counter diffusion, where, CA1 & CA2 = concentration of A at point x1 & x2 Diffusivity of liquid are much lesser than diffusivity of gases. e.g. diffusivity of gaseous ethanol in air = 0.119 cm2/sec diffusivity of liquid ethanol in water = 1 × 10-5 cm2/sec 1/8/2018 10 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 12 AA A XX CC DN 12    dX dC DN A A 
  • 11. Mass transfer in turbulent & laminar flow:  Explained by boundary layer or film theory  when fluid flows adjacent to the surface forms the boundary layer  Considers two regions  boundary layer  bulk • If bulk flows in laminar fashion – rate of mass transfer depends given by molecular diffusion equation • If fluid bulk is turbulent – mass transfer depends upon transfer rate across the boundary layer. 1/8/2018 11 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 12.  Boundary layer consist of 3 sub layers  Laminar sub layer adjacent to surface  Buffer / transient sub layer  Turbulent region towards the bulk of fluid.  Turbulent layer : eddies move under inertial forces causing mass transfer. The rate of mass transfer is high and conc. gradient is low  Buffer layer : combination of eddy and molecular diffusion responsible for mass transfer  Laminar sub layer : molecular diffusion is the only mechanism of mass transfer. Concentration gradient is high and rate of mass transfer is low.  The rate of mass transfer can be estimated by considering a film which offers the resistance equivalent to boundary layer. 1/8/2018 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 12
  • 13. 1/8/2018 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 13 Let, PAi = partial pressure of A at surface PAl = partial pressure of A at laminar sub layer of thickness X PAb = partial pressure of A at the edge of boundary layer. According to Fick’s law for diffusion, X’ is not known , hence kg constant known as mass transfer coefficient is introduced. We know, therefore where, CAi & CAb concentration of A on either side of the film. X' P–P entconc.gradi bi AA  X' P–P . RT D bi AA A N  bi AAgA CC.k N RT P C A A   bi AAgA CC.k N
  • 14. Interphase Mass Transfer:  Involves two phase mass transfer e.g. distillation, liquid-liquid extraction.  Different theories involved :  Two film theory  Penetration theory  Surface Renewal theory 1/8/2018 14 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 15. Two film theory  Theory has been developed by Nernst, Lewis and Whitman.  Postulates that two non-turbulent fictitious films are present on either side of the interface between thw film  Mass transfer across these films purely occurs molecular diffusion.  Total resistance for mass transfer is summation of resistance of two films 1/8/2018 15 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 16. 1/8/2018 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 16 Let, pAg = partial pressure of A in the bulk of gas pAi = partial pressure of A in gas at the interface CAi = concentration of A in liquid at interface CAl = concentration of A in the bulk of liquid kg & kl = mass transfer coefficients of individual films of gas & liquid respectively But difficult to know pAi and CAi. Hence concept of overall mass transfer coefficient is used. pAe = gas phase partial pressure of A equilibrium with conc. of A in the bulk of liquid (CAl) CAe = conc. Of A in the liquid phase equillibrium with partial pressure of A bulk gas (pAg ) KG and KL are overall mass transfer coefficient , by applying Fick’s law, or Equilibrium between two phases , pA = H CA + b where, H & b are constant.  eg AAGA KN pp   lAAeLA CCKN 
  • 17.  By considering individual film transfer equations and overall mass transfer equations, equilibrium equations can be developed between overall and individual phase mass transfer coefficients  If A is less soluble in liquid ( i.e. H is very large ) then and process becomes liquid phase controlled.  If A is highly soluble in liquid ( i.e. H is very low ) then KG ≈ kg and process is gas phase controlled.  According to this theory, mass transfer is directly proportional to molecular diffusivity of solute in the phase into which it is going and inversely proportional to thickness of films 1/8/2018 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik 17 lk H k 1 K 1 gG  lk 1 Hk 1 HK 1 K 1 gGL  H k KG l 
  • 18. Penetration theory:  This theory proposed by Higbie  considers unsteady state at interface  Fluid eddies travel from bulk to interface by convection & remain remain there for equal but limited period of time  When eddies comes at interface, solute moves into it by molecular diffusion & get penetrated into bulk when eddies moves to bulk.  According to this theory, rate of mass transfer directly proportional to square root of molecular diffusion and inversely proportional to exopsure time of eddies at interface. 1/8/2018 18 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 19. Surface renewal theory:  This theory proposed by Dankwort  Each eddies gets equal exposure time at interface  Continuous renewal of interface by fresh eddies which have composition that of bulk  Turbulent eddies remain at interface for time varying from 0 to ∞ and taken back into bulk phase by convection current.  According to this theory, rate of mass transfer is directly proportional to square root of molecular diffusivity. 1/8/2018 19 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik
  • 20. Thank you 1/8/2018 20 Mrs. Poonam Purkar, GES'S MSGCOPER, Nasik