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MAGNETIC & ELECTROSTATIC
SEPARATION
SANDEEP
PATRE
Magnetic separation is the process of separating
components of mixtures by using magnets to attract
magnetic materials.
The process that is used for magnetic separation
detaches non-magnetic material with those who are
magnetic.
This technique is useful for not all, but few minerals
such as ferromagnetic (materials strongly affected
by magnetic fields) and paramagnetic (materials that
are less affected but the effect is A large diversity of
mechanical means are used to separate magnetic
materials.
TYPE
 Those which are used for dealing with wet
materials.
 Those methods used for treating dry
materials
Further Subdivided accordance's
with the types of machines used
(A) Those uses course feeds.
(B) Those employing feeds with high, low or
medium magnetic susceptibilities.
Third method of broadly
classifying magnetic machines
depend on the manner in which
the feed acted on by the magnets.
Two types
 HOLDING TYPE : Magnetic material is
directly picked up by the poles.
 PICK UP TYPE: Magnetic particles, are
picked up as the feed moves in a stream
close to the poles. The material does not
actually come in contact with the magnets
HOLDING MACHINES
DRUM SEPARATOR
The fed is dropped on the cylinder
through a hopper when the brass
drum is rotated, the magnetic
particles, adhering to the surface, are
released, as soon as ther are beyond
influence of the magnetic field. The
tailings and middling drop nearer,
whereas the concentrates leave the
drum last
Other types
Magnetic pulley separators:
Induced roll separator :
PICK UP TYPE
 BELT separator can be taken as type. The
machine consists of three essential units (1)
feeder hopper (2) feed belt and (3) take of
belt, with electromagnets. The material is
dropped on the feed belt (2) which passes
under the take up belt (3). The take off belt
during rotation picks up magnetic materials,
from the feed belt under magnetic influence
concentrates (C) and middlings (M).
Wetherill separator
Wet magnetic separation by
grondal drum machine
ELECTROSTATIC SEPARATION
Minerals and other materials are separated
electrostatically through the difference in degree of
electrical conductivity of the particles, however many
minerals, metallic and non-metallic, and other materials,
accumulate a surface frictional charge through rubbing
together in transit conveying or through coming into
contact with various metals and other surfaces while in
motion. This is well demonstrated when dry screening
many powders.The material which accumulates a
frictional static charge agglomerates and quickly plugs the
screen cloth.
Electrostatic separation has the following
advantages over any other processes :
1.The electrostatic forces work on the particles to be
separated only; they do not affect the medium in
which the particles are located.
2.The trajectories of the particles under the influence
of the electric field follow the electric field lines. The
electric field lines may be shaped to suit the particular
application.
3. The direction of electrostatic forces may be reversed
by either changing the polarity of the charge or the
direction of the external electrostatic field.
4. The electrostatic forces may be arranged to work in combination with
other forces such as gravitational or centrifugal forces.
5. The electrostatic separation forces are independent of the substrate
of the material on which the surface electric charge is generated.
They are determined solely by the product of electric field and
charge. In magnetic separators the forces are considerably greater,
yet such forces work on magnetic materials only. The electrostatic
forces do not differentiate between magnetic and non-magnetic
materials. The charged magnetic particle placed in an electric field
will be subjected to forces practically equal to those acting on a
similar particle made out of nonmagnetic material and charged with
the same charge.
Disadvantages:
1. Limitation of maximum mass that it can
effectively work upon.
2. The size of the material to be separated
should be very small which leads to the
increase of comminution cost
Electrostatic separation Equipment
Generally two types of equipment are
used for separation.
1. Drum type electrostatic separation unit:
This equipment consists of a rotating drum made of mild steel or
some other conducting material. An electrode assembly,
comprising of a brass tube in front of which is supported a length
of fine wire, spans the complete length of the roll, and is supplied
with a fully rectified DC Principle of Electrostatic Separation 24 A
combination of pinning and lifting effects can be created by using
a static electrode large enough to preclude corona discharge,
following the electrode. The conducting particles, which are flung
from the rotor, are attracted to this static electrode and the
compound process produces a very wide and distinct separation
between the conducting and non.-conducting particles
 . 2. Plate type electrostatic separation unit A plate or
screen type electrostatic separator is also used for
separation. This type of equipment mainly consists
of an oval type, high voltage electrode, which
induces the electric field. The material is fed through
a sloping, grounded plate under gravity. The
electrostatic field is effectively shorted through the
conducting particles, which are lifted towards the
charged electrode in order to decrease the energy
of the system.
Application Electrostatic separation is used
successfully for beneficiation of wide range of
minerals. Important examples are:
1. Beach sand beneficiation.
2. Beneficiation of coal.

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MAGNETIC & ELECTROSTATIC SEPARATION

  • 2. Magnetic separation is the process of separating components of mixtures by using magnets to attract magnetic materials. The process that is used for magnetic separation detaches non-magnetic material with those who are magnetic. This technique is useful for not all, but few minerals such as ferromagnetic (materials strongly affected by magnetic fields) and paramagnetic (materials that are less affected but the effect is A large diversity of mechanical means are used to separate magnetic materials.
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  • 4. TYPE  Those which are used for dealing with wet materials.  Those methods used for treating dry materials
  • 5. Further Subdivided accordance's with the types of machines used (A) Those uses course feeds. (B) Those employing feeds with high, low or medium magnetic susceptibilities.
  • 6. Third method of broadly classifying magnetic machines depend on the manner in which the feed acted on by the magnets.
  • 7. Two types  HOLDING TYPE : Magnetic material is directly picked up by the poles.  PICK UP TYPE: Magnetic particles, are picked up as the feed moves in a stream close to the poles. The material does not actually come in contact with the magnets
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  • 10. The fed is dropped on the cylinder through a hopper when the brass drum is rotated, the magnetic particles, adhering to the surface, are released, as soon as ther are beyond influence of the magnetic field. The tailings and middling drop nearer, whereas the concentrates leave the drum last
  • 13. PICK UP TYPE  BELT separator can be taken as type. The machine consists of three essential units (1) feeder hopper (2) feed belt and (3) take of belt, with electromagnets. The material is dropped on the feed belt (2) which passes under the take up belt (3). The take off belt during rotation picks up magnetic materials, from the feed belt under magnetic influence concentrates (C) and middlings (M).
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  • 16. Wet magnetic separation by grondal drum machine
  • 17. ELECTROSTATIC SEPARATION Minerals and other materials are separated electrostatically through the difference in degree of electrical conductivity of the particles, however many minerals, metallic and non-metallic, and other materials, accumulate a surface frictional charge through rubbing together in transit conveying or through coming into contact with various metals and other surfaces while in motion. This is well demonstrated when dry screening many powders.The material which accumulates a frictional static charge agglomerates and quickly plugs the screen cloth.
  • 18. Electrostatic separation has the following advantages over any other processes : 1.The electrostatic forces work on the particles to be separated only; they do not affect the medium in which the particles are located. 2.The trajectories of the particles under the influence of the electric field follow the electric field lines. The electric field lines may be shaped to suit the particular application. 3. The direction of electrostatic forces may be reversed by either changing the polarity of the charge or the direction of the external electrostatic field.
  • 19. 4. The electrostatic forces may be arranged to work in combination with other forces such as gravitational or centrifugal forces. 5. The electrostatic separation forces are independent of the substrate of the material on which the surface electric charge is generated. They are determined solely by the product of electric field and charge. In magnetic separators the forces are considerably greater, yet such forces work on magnetic materials only. The electrostatic forces do not differentiate between magnetic and non-magnetic materials. The charged magnetic particle placed in an electric field will be subjected to forces practically equal to those acting on a similar particle made out of nonmagnetic material and charged with the same charge.
  • 20. Disadvantages: 1. Limitation of maximum mass that it can effectively work upon. 2. The size of the material to be separated should be very small which leads to the increase of comminution cost
  • 21. Electrostatic separation Equipment Generally two types of equipment are used for separation. 1. Drum type electrostatic separation unit: This equipment consists of a rotating drum made of mild steel or some other conducting material. An electrode assembly, comprising of a brass tube in front of which is supported a length of fine wire, spans the complete length of the roll, and is supplied with a fully rectified DC Principle of Electrostatic Separation 24 A combination of pinning and lifting effects can be created by using a static electrode large enough to preclude corona discharge, following the electrode. The conducting particles, which are flung from the rotor, are attracted to this static electrode and the compound process produces a very wide and distinct separation between the conducting and non.-conducting particles
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  • 23.  . 2. Plate type electrostatic separation unit A plate or screen type electrostatic separator is also used for separation. This type of equipment mainly consists of an oval type, high voltage electrode, which induces the electric field. The material is fed through a sloping, grounded plate under gravity. The electrostatic field is effectively shorted through the conducting particles, which are lifted towards the charged electrode in order to decrease the energy of the system.
  • 24. Application Electrostatic separation is used successfully for beneficiation of wide range of minerals. Important examples are: 1. Beach sand beneficiation. 2. Beneficiation of coal.