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Mineral Processing:
Crusher and Crushing
by
Hassan Z. Harraz
hharraz2006@yahoo.com
Ancient and Modern
Local Quality and High quality
Intranational and Country/Hand made
•DOI: 10.13140/RG.2.2.13982.36167
Mineral Processing
For
Metallic Minerals (Ore)
❖Mineral processing combines a series of distinct unit operations.
❖The flowsheet shows diagrammatically the sequence of unit operations in the
plant.
1) COMMINUTION /LIBERATION:
Crushing Ore and Minerals
5
6
1) Comminution/ Liberation :
1) Comminution /Liberation:
8
1) Comminution/ Liberation :
10
11
Secondary and Tertiary Crushing Circuits
12
1) Comminution/ Liberation :
Crushing
Primary Crusher
15
Primary Crusher
16
Example Crusher Selection Table by http://construction.sandvik.com/
17
Crusher Selection Guide
How to make your crushers efficiency
18
Stone Crushers
19
i) Jaw Crusher
20
Jaw crusher working
principles
i) Jaw Crusher
21
i) Jaw Crusher
22
Types of Jaw Crushers
23
i) Jaw Crusher
24
Jaw Crusher, Hydra-Jaw-700x475
25
Jaw Crusher Working Principle
26
Single Toggle Jaw Crusher Diagram
27
Jaw Crusher Diagram and Spare Parts
28
C6x Series Jaw Crusher
29
Jaw Crushers
30
Jaw Mobile Crushing Station
31
Application: Sand quarry, mining, coal mining, concrete mixing station, dry mortar,
power plant desulfurization, quartz sand, etc
Primary Jaw Plants/ Jaw Mobile Crushing Station
32
Mobile Jaw Crusher
qj241-mobile-jaw-crusher-555px-1503083308-rszww880mh250-90
Mobile Jaw Crusher
with Belt Conveyors
‫إستخدام‬‫الكسارات‬‫المتحركة‬‫علي‬‫كاتينة‬‫اكثر‬‫مرونة‬‫و‬‫يقلل‬‫التكاليف‬
‫علي‬‫المدي‬‫البعيد‬
Primary Jaw Crusher Plants/ Mobile Jaw Crusher
The Basic Difference Between a
Gyratory and Jaw Crushers are:
36
ii) Cone Crusher
37
Cone crusher
ii) Cone Crusher
38
Mantle (movable cone) and
concave (fixed cone)
ii) Cone Crusher
39
Surface moisture of material
Types of Cone Crushers
40
Simmons Cone Crusher
41
Gyratory Cone Crusher
42
Gyratory Cone Crusher
Single-cylinder VS Multi-cylinder
Hydraulic Cone Crusher
43
Single-cylinder VS Multi-cylinder Hydraulic Cone Crusher
44
Gyratory Crusher
45
Cone Crusher
Cone and Impact Crushers
46
Mobile Cone Crusher / Cone Crushing Plants
47
iii) Impact Crusher
48
Impact Crushers
49
Mobile Impact Crusher / Impact Crushing Plants
Horizontal Shaft Impactors
The Prisec™ crusher range can be configured to operate in application areas
such as quarrying and recycling, in either primary or secondary crushing mode.
Sandvik’s patented design gives you amazing adaptability, ensuring you keep
pace with ever-changing production requirements.
Mobile Impact Crusher
Vertical Shaft Impactors
Sandvik is a well established market leader in autogenous VSI crushing. The
CV200 series offers producers economical and reliable crushing solutions that
will result in significant reductions in maintenance with improved health &
safety considerations.
Mobile Impact Crusher
Hammer Mill
53
Hammer Crushers
54
Hammer Mill
55
Sandvik CM420 Hammer Mills
56
European Hammer Mill
• Application: Calcium carbonate grinding processing, gypsum powder processing,
power plant desulfurization, non-metallic ore milling, coal powder preparation, etc
57
Mill Complex
Bingham Canyon Mill
Mill Control Room
58
Ball Mill
Ball Mill
Ball Mill
61
Ball Mill
62
Mobile Crusher Plant
63
VPE-mobile-jaw-crusher-plant-700x394
Jaw Mobile Crushing Station
• Application: Sand quarry, mining, coal mining, concrete
mixing station, dry mortar, power plant desulfurization, quartz
sand, etc
64
Raymond Mill
• Application: Calcium carbonate grinding processing, gypsum powder processing,
power plant desulfurization, non-metallic ore milling, coal powder preparation, etc
65
Pebble Crusher
66
Local/Hand Made Crushers
67
Old Jaw Crusher, El Sid Gold Mine-Egypt
Sir Bakis Milling, El Gidami Gold Mine-Egypt
68
Stone mill
69
https://www.facebook.com/mohamedimam.imam
Pandol mill
70
https://www.facebook.com/mohamedimam.imam
Baramil mill
Country or Hand made
71
https://www.facebook.com/mohamedimam.imam
Stamp Mill
Um Garaiyat
Gold Mine,
Egypt
72
Crusher in an Egyptian Phosphate Mine
‫مصر‬ ‫فى‬ ‫الفوسفات‬ ‫مناجم‬ ‫احد‬ ‫فى‬ ‫كسارة‬
73
Ancient Egyptian Crusher
74
Arab times gold mill
76
77
78
iv) Sanding Making Machine
79
Stone Crushers
80
BEST STONE MANUFACTURERS
81
Stone Crushers
82
Stone Crushers
83
Mobile Impact Crusher
qi442-mobile-impact-crusher-003-555px-242509706-rszw-90
Mobile Impact Crusher
2) SIZING
87
Classification Equipment
Multi-deck Screen Banna Screen
Bar Screen
Grizzly Screen
F5x Series Vibrating Feeder
• Application: Sand and stone aggregate, metal mine, metallurgy, coal mine,
mineral processing, building materials, chemical industry, abrasive, renewable
resource utilization and other industries
90
93
Follow me on Social Media
http://facebook.com/hzharraz
http://www.slideshare.net/hzharraz
https://www.linkedin.com/in/hassan-harraz-3172b235

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Crusher; Crushing; and Classification Equipment