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 Magnetic separator. 
 Working principle. 
 Construction. 
 Types and Industrial applications. 
 Safety parameters. 
 Question session.
A device in which a magnetic field is 
employed to remove magnetic materials 
from feed, or concentrate ore, or to 
selectively remove or separate 
constituent minerals.
1. Material is magnetic impurity is 
non magnetic. 
2. Material is non-magnetic impurity is 
magnetic.
 Materials with different magnetic movement 
experience different magnetic force. 
 Applicable law is FARADAY LAW OF 
ELECTROMAGNETISM
Feed hopper 
Magnetic pulley 
Conveyor Belt 
Magnetic 
Non-magnetic
 Size of magnetic particles. 
(tramp or fine particles) 
 Magnetic property of material to be 
removed. 
(ferro, para and diamagnetic) 
 Wet or dry feed.
 To remove fine irons from a large amount of 
material separation .Drum Magnets supply big 
working surface increasing the throughput rate 
of materials 
 Drum Magnetic Separators are applied in 
Sugar Mills, Cement, Food Processing, 
Fertilizer, Glass, Rubber Processing and 
Chemical Industries.
 Magnetic Pulleys are very easy to install and 
remove. 
 It is used for product purification of foodstuffs, 
Chemicals, Wood, Rubber, Glass, Cement, 
Sugar, Pharmaceuticals and other valuable 
products.
 It is used for removing the iron from non-magnetic 
material, which is present on the belt 
conveyor, vibrating conveyor and electric 
magnetic vibrating feeding machine
 Plate Magnets are installed to remove tramp 
irons from items found in Glass, Chemicals, 
Food, Plastics, Minerals and Textile Industry. 
 Plate Magnets save the precious equipment 
from tramp metals damaging .
 It is one of the oldest types of separators 
used to concentrate moderately magnetic 
ores. 
 The main advantage of the cross belt 
magnetic separator is that several types 
of magnetic products can be recovered in 
one pass
 Pipeline Liquid Magnets are used to purify 
products in liquid lines by removing irons 
particles or iron contamination. 
 Our designed Pipeline Magnets also protect the 
Pipelines, Pumps, Screens, Rollers and others 
from tramp irons damaging.
 Accurate Magnetic Hump is mainly designed 
for removing ferrous iron particles from 
pneumatic conveyor systems. 
 The Hump Magnet is applied where heavy and 
loose materials such as Textiles, Chemicals, 
Clay Products, Grain, Feed and sand are 
carried in Vertical, down gravity flow chutes.
 Permanent Suspended Magnets are useful to 
remove undesired metal from heavy burden 
depths of material, which is conveyed on fast 
moving cross belt. 
 These permanent suspended magnets with 
cross belt separators are equally effective on 
dry or wet, fine or coarse material for the 
application of separation
Magnetic Separation
Magnetic Separation
Magnetic Separation
Magnetic Separation

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Magnetic Separation

  • 1.
  • 2.  Magnetic separator.  Working principle.  Construction.  Types and Industrial applications.  Safety parameters.  Question session.
  • 3.
  • 4.
  • 5. A device in which a magnetic field is employed to remove magnetic materials from feed, or concentrate ore, or to selectively remove or separate constituent minerals.
  • 6. 1. Material is magnetic impurity is non magnetic. 2. Material is non-magnetic impurity is magnetic.
  • 7.  Materials with different magnetic movement experience different magnetic force.  Applicable law is FARADAY LAW OF ELECTROMAGNETISM
  • 8. Feed hopper Magnetic pulley Conveyor Belt Magnetic Non-magnetic
  • 9.
  • 10.  Size of magnetic particles. (tramp or fine particles)  Magnetic property of material to be removed. (ferro, para and diamagnetic)  Wet or dry feed.
  • 11.
  • 12.
  • 13.  To remove fine irons from a large amount of material separation .Drum Magnets supply big working surface increasing the throughput rate of materials  Drum Magnetic Separators are applied in Sugar Mills, Cement, Food Processing, Fertilizer, Glass, Rubber Processing and Chemical Industries.
  • 14.
  • 15.  Magnetic Pulleys are very easy to install and remove.  It is used for product purification of foodstuffs, Chemicals, Wood, Rubber, Glass, Cement, Sugar, Pharmaceuticals and other valuable products.
  • 16.
  • 17.  It is used for removing the iron from non-magnetic material, which is present on the belt conveyor, vibrating conveyor and electric magnetic vibrating feeding machine
  • 18.
  • 19.  Plate Magnets are installed to remove tramp irons from items found in Glass, Chemicals, Food, Plastics, Minerals and Textile Industry.  Plate Magnets save the precious equipment from tramp metals damaging .
  • 20.
  • 21.  It is one of the oldest types of separators used to concentrate moderately magnetic ores.  The main advantage of the cross belt magnetic separator is that several types of magnetic products can be recovered in one pass
  • 22.
  • 23.  Pipeline Liquid Magnets are used to purify products in liquid lines by removing irons particles or iron contamination.  Our designed Pipeline Magnets also protect the Pipelines, Pumps, Screens, Rollers and others from tramp irons damaging.
  • 24.
  • 25.  Accurate Magnetic Hump is mainly designed for removing ferrous iron particles from pneumatic conveyor systems.  The Hump Magnet is applied where heavy and loose materials such as Textiles, Chemicals, Clay Products, Grain, Feed and sand are carried in Vertical, down gravity flow chutes.
  • 26.
  • 27.  Permanent Suspended Magnets are useful to remove undesired metal from heavy burden depths of material, which is conveyed on fast moving cross belt.  These permanent suspended magnets with cross belt separators are equally effective on dry or wet, fine or coarse material for the application of separation

Editor's Notes

  1. Let us have quick overview of law that says
  2. In industry different magnetic separators are used but most commonly used ms isroll belt type ms. It consist of three major portions feed hopper,magnetic pulley and conveyor belt.. Feed is introduced within the system through feed hopper feed falls over the conveyor belt made of rubber material . This conveyor belt moves due to two magnetic pulleys , the one pulley at end portion is made copper and aluminum coil placed inside which is covered by some rare-earth material like iron aur bron the bearings are of stainless steel material. Electric current passes by the copper coil and electro magnetic field is produced .. At the end portion non magnetic material falls due to gravity and magnetic material moves aas long as electromagnetic sield is there
  3. Drum magnetic separators are probably the most widely used type of magnetic separation equipment. The basic design of all magnetic separators are same based upon permanent magnetic technology. High performance Drum Magnets are specially designed to per your specification to get the most effective and accurate method of metal recovery.
  4. Magnetic Pulleys are easy to install and remove. These are manufactured in various sizes for different types of conveyors.  Pulleys are easy to install and removeThese are manufactured in various sizes for different types of conveyors.    
  5. Our range of Overband Magnetic Separator is installed in conveyor belts and is used in diverse industrial applications Easy to install and maintain . Available in various dimensions to suit any width of conveyor, these are made from robust steel shell that make perfect for heavy industries such as quarries and others. Having deep magnetic field High in performance Does not require power supply
  6. Cross belt magnetic separator is example of dry high intensity magnetic separator
  7. Pipeline or Online Magnets extract the fine iron particles from all types of liquid during processing. These are easy to inspect and clean. Accurate Pipeline Magnet’s high intensity and high power Magnetic Rods/Sticks filter the flow after removing the small irons. These are easily installed and especially designed to your requirement. Its conditions are well polished.
  8. Hump Magnets having 2 Plate Magnets mounted in an equalized housing and are installed in vertical spouts. As product enters the housing it clashes directly on the face of the 1st Plate Magnet, travels through the offset angle of the housing and clashes directly on the face of the 2nd Plate Magnet. This shows excellent results of separation for high volume and poor flowing materials.