Lubricants are fluids introduced between moving parts to reduce friction, heat, and wear. Lubrication functions include reducing friction, wear, corrosion, and improving machine efficiency. Good lubricants have high boiling points, viscosity, oxidation resistance and thermal stability. Lubrication types include thick film hydrodynamic, thin film boundary, and extreme pressure lubrication. Lubricants are classified as liquid, semi-solid, or solid and their properties like viscosity, viscosity index, and flash point determine their performance and applications.
Lubrication is one of the main preventative maintenance activities.
Lubricants have a wide range of properties that impact their physical and chemical properties Knowing about these properties is important in determining which lubricant is best for which situation.
Oil analysis identifies early signs of contamination, fluid degradation and abnormal wear before they cause costly and permanent damage to equipment.
Lubrication is one of the main preventative maintenance activities.
Lubricants have a wide range of properties that impact their physical and chemical properties Knowing about these properties is important in determining which lubricant is best for which situation.
Oil analysis identifies early signs of contamination, fluid degradation and abnormal wear before they cause costly and permanent damage to equipment.
Need of lubricant
Resistance to the motion (Friction) is created when there is relative motion between two surfaces
Introduction
Classification of lubricants
Characteristics of lubricant
Types of lubrication
Function of lubricant
Application of lubricants
Biblography
This presentation contains detailed classification of Lubricants on the basis of raw material, usages and viscosity( Monograde oils and Multigrade oils). This presentation will be more helpful to students and researchers by understanding lubricants in details.
One of the most important things an operator can do for his machinery is to make sure it is properly lubricated. So what is a lubricant and how does it affect operations when used properly? In this webinar we will answer these questions and more by covering the fundamentals of lubrication. During this webinar we will discuss how a lubricant works to remove friction, the physical and chemical properties of the lubricant, and the many functions of a lubricant.
Need of lubricant
Resistance to the motion (Friction) is created when there is relative motion between two surfaces
Introduction
Classification of lubricants
Characteristics of lubricant
Types of lubrication
Function of lubricant
Application of lubricants
Biblography
This presentation contains detailed classification of Lubricants on the basis of raw material, usages and viscosity( Monograde oils and Multigrade oils). This presentation will be more helpful to students and researchers by understanding lubricants in details.
One of the most important things an operator can do for his machinery is to make sure it is properly lubricated. So what is a lubricant and how does it affect operations when used properly? In this webinar we will answer these questions and more by covering the fundamentals of lubrication. During this webinar we will discuss how a lubricant works to remove friction, the physical and chemical properties of the lubricant, and the many functions of a lubricant.
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2. Fluid which is introduced in between
moving parts in order to reduce the
friction, generated heat & wear and tear of
machine parts are called Lubricants.
This process of introducing lubricant is
called Lubrication.
Functions of lubricants :
• a) Reduces the frictional resistance.
b) Reduces wear & tear, surface
deformation
1. c) Acts as a coolant
2. d) Provides protection against corrosion
3. e) Acts as a seal in some cases
4. f) Improves the efficiency of the machine
3. A good lubricating oil should
have:
• High boiling point
• Adequate Viscosity
• Low freezing point
• High oxidation resist
• Non Corrosive properties
• Good thermal stability
4. Types Of
Lubrications
Thick Film
or Thin Film
or Extreme
Fluid Film Pressure
or Boundary Lubrication
hydrodynamic Lubrication
Lubrication
5. • This is also called Hydrodynamic or
fluid film lubrication.
• Two sliding metal surfaces are
separated from each o other by a thick
film of fluid ( 1000 A thick).
• The coefficient of friction in such cases
is as low as 0.001 to 0.03
• Lubricants used : Hydrocarbon Oils.
• Provided in delicate instruments such
as watches, clocks, light machines like
sewing machines, scientific
instruments etc.
6. • This lubrication is also called Boundary
Lubrication.
• Its used for high load conditions.
• Very thin film of the lubricant is
adsorbed on the surface by physical or
chemical forces or both.
• The coefficient of friction is 0.05 to 0.15
• Lubricants used for boundary
lubrication should have high viscosity
index, resistance to heat and oxidation,
good oiliness.
• Examples are Organic oils, Vegetable
oils, Graphite and MoS2, Mineral Oils
etc.
7. • This lubrication is for very high
press/temp/speed sliding surfaces.
• Extreme pressure additives are used
along with the lubricants.
• Chemicals used are compounds of
Cl, S & P.
• These additives form solid surface
films of Cl, S & P.
• High melting point metal
compounds are good lubricants.
• E.g. graphite is used for drawing
wires made up of mild steel.
9. • It’s a measure of a fluid’s resistance to flow.
• Viscosity of the lubricating oil determines its performance under
operating conditions.
• A low viscosity oil is thin and flows easily .
• A high viscosity oil is thick and flows slowly.
• As oil heats up it becomes more
viscous (Becomes thin)
• Too low viscosity of the liquid > Lubricant film cannot be maintained
between the moving surfaces > Excessive wear.
• Too high viscosity of the liquid > Excessive friction.
• Selected Lubricant must be proper viscous.
• Viscosity is usually expressed in centipoise or centistoke.
10. Viscosity Index :
• It is “Avg. decrease in viscosity of oil per degree rise in temp between 1000F &
2100F.”
• Viscosity of liquids decreases with increasing temperature.
• The rate at which viscosity of a lubricant changes with temperature is
measured by a scale called Viscosity Index.
• Silicones, polyglycol ethers, Diesters or triesters have high Viscosity Index.
Determination of Viscosity Index :
• First the viscosity of the oil under test is determined at 100°F & 210°F. Let
it be U and V respectively.
• Then viscosity of Pennsylvanian oil is determined. Let it be VH.
• Then viscosity of Gulf oil is determined. Let it be VL
L
viscosity Index = VL- U x 100 U
H
VL- VH Viscosity
V.I. = 100 (Pennsylvanian oils.)
V.I. = Zero (Naphthanic-base gulf oils) 100OF 200
Temp
Higher the V.I, lesser is the variation of viscosity with change in
temperature.Thus, a good lubricating oil should possess high V.I.
11. • Iodine number is the number of Gms equivalent of iodine to amount of ICl
absorbed by 100gm of oil.
• Each oil has its specific Iodine Number.
• So Iodine Number determines the extent of contamination of oil.
• Low Iodine Number is desirable in oils.
Some oils and their Iodine Numbers are given below :
Iodine Number Oil Example
>150 Drying oil Linseed oil, tung oil
100-150 Semidrying oil Castor oil , Soyabean oil
<100 Non-Drying oil Coconut oil, Olive oil
12. • Aniline point is the Min temp at which oil is miscible with equal amt of
aniline
• Aniline Point is a measure of aromatic content of the lubricating oil.
• Low Aniline Point oil have high aromatic content which attacks rubber
seals.
• Higher Aniline point means low %age of hydrocarbons (desirable).
• Thus Aniline Point is used as an indication of possible deterioration of
rubber sealing etc.
Determination of Aniline Point :
Aniline + Homogeneous
sample oil Heated in Test tube solution
(equal)
Cooled
Cloudiness
The temperature at which separation of the two phases (Aniline + oil) takes place
is the Aniline Point.
13. • Emulsification is the property of water to get mixed with water easily.
• Emulsions can be oil in water emulsion or water in oil emulsion.
• A good lubricating oil should form such an emulsion with water which breaks
easily. This property is called demulsification.
• The time in seconds in which a given volume of oil and water separates out in
distinct layers is called steam demulsification number.
• A good lubricating oil should have lower demulsification number.
• Quicker the oil separates out from the emulsion formed, better is the lubricating
oil.
• In cutting oils the higher the emulsification number, better the oil is.
This is because the emulsion acts as a coolant as well as a lubricant.
14. • Flash Point is the min temp at which the lubricant vaporizes that ignite for a
momwhen tiny flame is brought near.
• Fire Point is the Min temp at which the lubricant’s vapours burn constantly for 5
seconds when tiny flame is brought near.
• Fire point = flashpoint+5 to 400C.
• Both should be higher than the max temp of country (for transportation)
• If flash point < 140°F = Flammable liquids
And if flash point > 140°F =Combustible liquids.
The flash and fire points are generally determined by
using Pensky-Marten’s apparatus.
•Oil under examination is filled in the oil cup up to the
mark and heated by the air bath by a burner.
•Stirrer is worked b/n tests at a rate of about 1 – 2 rev/sec.
•Heat is applied so as to raise the oil temp by about
5c/min.
•The temp at which distinct flash appeared in side the oil
cup is recorded as flashpoint.
•The heating is continued to record the fire point.
15. • Drop Point is the Temperature at
which grease passes from the semi-
solid to the liquid state. So, it
determines the upper temp limit for
the applicability of grease.
Determination :
• Beaker is heated.
• Temperature is raised.
• Grease sample passes from a semi-
solid to a fluid state.
• Temp at which its first drop falls from
the opening is recorded as drop-point.
16. • Cloud Point is the temp at which the lubricant becomes cloudy or hazy when
cooled.
• Pour Point is the temp at which the lubricant just ceases to flow when cooled.
• Both indicates suitability of lubricant in cold conditions and thus must be low.
• Pour point of wax can be lowered by dewaxing or adding suitable pour point
depressant.
• Pour point of an oil can be lowered by lowering the viscosity of the oil which is
achieved by removing the viscous constituent of the oil.
• Lubricating oils used in capillary feed systems should have low cloud points,
otherwise impurities will clog the capillary.
• A high pour point leads to the solidification of the lubricant that may cause
jamming of the machine.
17. • Neutralization Point determines Acidity or Alkalinity of oil.
• Acidity/Acid value/Acid number is mgs of KOH required to neutralize acid in 1
gm of oil.
• Alkalinity/Base value/Base number is mgs of acid required to neutralize all bases
in 1 gm oil.
• As Neutralization Point of oil increases, age of oil decreases.
18. • It’s the mgs of KOH required to saponify 1 gm of oil.
• Saponification is hydrolysis of an Easter with KOH to give alcohol and Na/K salt of
acid.
• Mineral oils do not react with KOH and are not saponifiable.
• Vegetable and animal oils have very high saponification values.
Significance
• Saponification value helps us to ascertain whether the oil under reference is
mineral or vegetable oil or a compounded oil.
• Each oil has its specific Soaponification Number.
Deviation from it indicates the extent of adulteration of oil.
