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© OECD/IEA 2013
2013 CCS Roadmap: Key findings
 CCS is a critical component in a portfolio of low-carbon energy
technologies, contributing 14% of the cumulative emissions
reductions between 2015 and 2050 compared with business as
usual.
 The individual component technologies are generally well
understood. The largest challenge is the integration of
component technologies into large-scale demonstration projects.
 Incentive frameworks are urgently needed to deliver upwards of
30 operating CCS projects by 2020.
 CCS is not only about electricity generation: 45% of captured CO2
comes from industrial applications between 2015 and 2050.
 The largest deployment of CCS will need to occur in non-OECD
countries, 70% by 2050. China alone accounts for 1/3 of the
global total of captured CO2 between 2015 and 2050.
 The urgency of CCS deployment is only increasing. This decade is
critical in developing favourable conditions for long-term CCS
deployment.
CCS is the only large-scale mitigation option for many industrial sectors.
Tracking Clean energy Progress report 2013, industry-CCS annex
1996
Sleipner
1Mt/y CO2
1998
2000
2002
2004
2006
2008
Weyburn
2.5 Mt/y CO2
Snohvit
0.7Mt/y CO2
2010
2012
2014
2016
2018
In-Salah
1.2 Mt/y CO2
160km sub
sea pipeline350km overland
pipeline
Gorgon
4Mt/y CO2
Lula
0.7Mt/y CO2
ThyssenKrupp Steel Europe
Workshop CCS IEAGHG / VDEh
8. - 9. November
Prof. Dr. Gunnar Still
15
2 Coke Plant Batt
3 Hot Rolling,
3 Cold Rolling,
div. Annealing
etc.
2 BOF Shops
4 Blast Furnaces
6 Power Plants
Coal
Coke
CO2
CO2
CO2
CO2
CO2
external
BF Top Gas
30%
48%
11%
~2% ~9%
<0-1%
1%
0,1%
9%
74%4%
Carbon in
liquid phase
Coal-
injection
BOFgasCokeovengas
x%
y%
CO2-emissions
Absolut Part /t-CO2
CO2-source
% Carbon Input
ThyssenKrupp Steel Europe – Main CO2-Emitters
(schematically)
up to 20 mio t CO2 p.a.
Challenges & Opportunities of CCS in the Iron & Steel Industry, IEA-GHG, Düsseldorf, 8-9 November
2011
16
Coal & sustainable biomass Natural gas Electricity
Revamped BF Greenfield Revamped DR Greenfield
ULCOS-BF HIsarna ULCORED ULCOWIN
ULCOLYSIS
Pilot tests (1.5 t/h)
Demonstration
under way
Pilot plant (8 t/h)
start-up 2010
Pilot plant (1 t/h) to
be erected in 2013?
Laboratory
The 4 process routes
563 Nm3
900oC
Raw Materials
BF Slag
CO2 Capture &
Compression Plant
OBF Process Gas
Fired Heaters
Hot Metal
Natural Gas
OBF Process Gas
OBF-PG to
Steel Works
PCI Coal
Oxygen
OBF Top
Gas
1000 kg
1470oC
Carbon Dioxide
152 kg
235 kg
Flue Gas
Top Gas Cleaning
352 Nm3
BF Dust
BF Sludge
Air
15 kg
4 kg
253 Nm3
205 Nm3
41oC
332 Nm3 18 Nm3
938 Nm3
1385 Nm3
867 kg
171 Nm3
Coke 253 kg
Sinter 1096 kg (70%)
Pellets 353 kg (22%)
Lump 125 kg (8%)
Limestone 6 kg
Quartzite 3 kg
Steam
2.0 GJ
DRR: 11%
FT: 2140oC
TGT: 170oC
HM Si: 0.5%
HM C:4.7%
OBF Screen
Undersize
21 kg
Nitrogen
5 Nm3
Nitrogen
5 Nm3
CO2 avoided $56/t
(based on average coking coal price of ~$175/t)
By firing H2 fuel instead of
NG/light HC, CO2 Capture of
~90% could be achievable
for options #1 and #2.
• Repsol SMR Plant (67,000 Nm3/h H2)
• Operational since 2002
• ~60,000 TPD of CO2 captured via
MDEA from syngas for food market
Picture from Air Products
Data from CONCAWE 2011
Contact me at: john.gale@ieaghg.org
Website:
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John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

  • 1.
  • 2. © OECD/IEA 2013 2013 CCS Roadmap: Key findings  CCS is a critical component in a portfolio of low-carbon energy technologies, contributing 14% of the cumulative emissions reductions between 2015 and 2050 compared with business as usual.  The individual component technologies are generally well understood. The largest challenge is the integration of component technologies into large-scale demonstration projects.  Incentive frameworks are urgently needed to deliver upwards of 30 operating CCS projects by 2020.  CCS is not only about electricity generation: 45% of captured CO2 comes from industrial applications between 2015 and 2050.  The largest deployment of CCS will need to occur in non-OECD countries, 70% by 2050. China alone accounts for 1/3 of the global total of captured CO2 between 2015 and 2050.  The urgency of CCS deployment is only increasing. This decade is critical in developing favourable conditions for long-term CCS deployment.
  • 3. CCS is the only large-scale mitigation option for many industrial sectors. Tracking Clean energy Progress report 2013, industry-CCS annex
  • 4.
  • 5. 1996 Sleipner 1Mt/y CO2 1998 2000 2002 2004 2006 2008 Weyburn 2.5 Mt/y CO2 Snohvit 0.7Mt/y CO2 2010 2012 2014 2016 2018 In-Salah 1.2 Mt/y CO2 160km sub sea pipeline350km overland pipeline Gorgon 4Mt/y CO2 Lula 0.7Mt/y CO2
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15. ThyssenKrupp Steel Europe Workshop CCS IEAGHG / VDEh 8. - 9. November Prof. Dr. Gunnar Still 15 2 Coke Plant Batt 3 Hot Rolling, 3 Cold Rolling, div. Annealing etc. 2 BOF Shops 4 Blast Furnaces 6 Power Plants Coal Coke CO2 CO2 CO2 CO2 CO2 external BF Top Gas 30% 48% 11% ~2% ~9% <0-1% 1% 0,1% 9% 74%4% Carbon in liquid phase Coal- injection BOFgasCokeovengas x% y% CO2-emissions Absolut Part /t-CO2 CO2-source % Carbon Input ThyssenKrupp Steel Europe – Main CO2-Emitters (schematically) up to 20 mio t CO2 p.a.
  • 16. Challenges & Opportunities of CCS in the Iron & Steel Industry, IEA-GHG, Düsseldorf, 8-9 November 2011 16 Coal & sustainable biomass Natural gas Electricity Revamped BF Greenfield Revamped DR Greenfield ULCOS-BF HIsarna ULCORED ULCOWIN ULCOLYSIS Pilot tests (1.5 t/h) Demonstration under way Pilot plant (8 t/h) start-up 2010 Pilot plant (1 t/h) to be erected in 2013? Laboratory The 4 process routes
  • 17. 563 Nm3 900oC Raw Materials BF Slag CO2 Capture & Compression Plant OBF Process Gas Fired Heaters Hot Metal Natural Gas OBF Process Gas OBF-PG to Steel Works PCI Coal Oxygen OBF Top Gas 1000 kg 1470oC Carbon Dioxide 152 kg 235 kg Flue Gas Top Gas Cleaning 352 Nm3 BF Dust BF Sludge Air 15 kg 4 kg 253 Nm3 205 Nm3 41oC 332 Nm3 18 Nm3 938 Nm3 1385 Nm3 867 kg 171 Nm3 Coke 253 kg Sinter 1096 kg (70%) Pellets 353 kg (22%) Lump 125 kg (8%) Limestone 6 kg Quartzite 3 kg Steam 2.0 GJ DRR: 11% FT: 2140oC TGT: 170oC HM Si: 0.5% HM C:4.7% OBF Screen Undersize 21 kg Nitrogen 5 Nm3 Nitrogen 5 Nm3 CO2 avoided $56/t (based on average coking coal price of ~$175/t)
  • 18. By firing H2 fuel instead of NG/light HC, CO2 Capture of ~90% could be achievable for options #1 and #2.
  • 19.
  • 20. • Repsol SMR Plant (67,000 Nm3/h H2) • Operational since 2002 • ~60,000 TPD of CO2 captured via MDEA from syngas for food market Picture from Air Products
  • 22.
  • 23.
  • 24. Contact me at: john.gale@ieaghg.org Website: LinkedIn: Twitter: Facebook: