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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 75
Solid Flooring by using Tremix Method-Literature Review
Neha Meshram1, Prof. Dilip Budlani 2
1Research Scholar, Civil Engineering, GNIT, Nagpur, Maharashtra, India,
2Assistant Professor, Civil Engineering, GNIT, Nagpur, Maharashtra, India,
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Water is the fundamental constituent of the solid.
As the water concrete proportion influence the quality of the
solid however for ground surface, the main PCC to be laid on
plinth and afterward tiles are conferred on PCC work for the
better appearance. In any case, if there should be an
occurrence of industry flooring, just PCC work to be done
however not tiles to be laid on floor. For thebetterappearance
of floor of the business assembling the vacuum dewatering
process is utilized from which the water is expelled from the
solid for the settle. This strategy is utilized in privatestructure
for the appearance reason just as for bear the heap like
strolling of individual, home apparatusesandsoonthiskindof
deck is utilized in section of quake safe structure which
continue the ground shaking vibration happen because of the
seismic tremor. The thickness of the deck is 200 to 300mm
which is utilized in chunk of 5 story constructing yet due to in
vibration that kind of section doesn't to be fell. This sort of
ground surface is affordable in light of the fact that the tiles
cost to be diminished.
Key Words: 5 story building, Vacuum Dewatering Process,
Tremix Method.
1. INTRODUCTION
Definition
“A vacuum dewatering solid deck/tremix strategy can be
characterized as "Vacuum Dewatered Flooring is an
exceptional kind of Flooring Technique to accomplish High
Strength, Longer Life, Better Finish and Faster Work. This
kind of floor is appropriate for high scraped spot and
substantial traffic development."
Vacuum dewatering solid ground surface and its advantage
A great solid floor orasphaltrequiresnotexclusivelytobe
level, yet it ought tolikewisehavehighwearobstruction,high
compressive quality, decreased shrinkage and least water
porousness.
The Vacuum Dewatered (VD) Flooring technique is a
framework for laying great solid floors with predominant
cost-adequacy. The way in to the utilization of this technique
is the dewatering of cement by vacuum process. Surplus
water from the solidisexpelledquickly,subsequenttosetting
and vibration, decreasing the water-concrete proportion to
an ideal level.
1) Adopting the VD flooring strategy encourages
utilization of cement with preferred functionality over what
is typically conceivable.
2) A brought waterdowntosolidifyproportionbecauseof
vacuum dewatering prompts improvement in every one of
the properties of solid like wear opposition, compressive
quality, less shrinkage and least water porousness.
3) Through the vacuum treatment, it is conceivable to
decrease the water content in the solid by 15-25% which
extraordinarily increment the compressive quality.
4) By bringing down the water-concrete proportion, the
propensity of shrinkage and consequent splitting is
extraordinarily diminished.
5) Since the water-concrete proportion is brought down
through vacuum dewatering, cement of high starting droop
can be utilized while pouring.
History of vacuum dewatering solid ground surface
The vacuum dewatering process, licensed in the United
States, about 50 years prior, has pulled in expanded
enthusiasm for ongoing years after a few Scandinavian firms
streamlined the hardware enough to make it down to earth
for practically any developer Vacuum dewatering is utilized
broadly all through Europe today, and in Sweden the
technique is utilized for40 to 50 percent of every single solid
floor. Essentially, the procedureimprovesquality,toughness,
and different properties of cement by lessening the water-
concrete proportion following the blend is set, generally in
floors and other flatwork.
Tremix or vacuum dewatering flooring is popularly
known in India, is actually Vacuum dewatering process of
concrete. It was originally invented by Tremix AB, Sweden
many years ago. This process was introduced in India by
Aquarius Technologiesin1987.In1991tostartproductionof
Vacuum System in India. It became so popular in India that
almost everybody related to concrete flooring industry, may
be manufacturers / contractors / consultants started calling
this process by the name of its inventor.
LITERATURE REVIEW
A. Need of Vacuum Dewatering Concrete Flooring
1) The blending water added to a solid blend surpasses
the measure of water required to completely hydrate the
concrete constituent.
2) The extra water works as a grease medium to permit
blending, setting, leveling and combination. In traditional
cementing practice, a significant test is the anticipation or
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 76
constraining of dissipation of blending water out of the
crisply put concrete.
3) The uncontrolled expulsion of water from the solid
network can bring about unfavorable impacts, for example,
plastic shrinkage splitting. Exorbitant seeping of cement can
adversely meddle with surface attributes, for example,
protection from wear. Consequently the strength and
administration life of the ground surface component is being
referred to. Cementinginzonespresentedtothecomponents,
explicitly in hot and blustery conditions presents much
greater levels of popularity so as to deliver quality, solid
cement.
B. Utilized by vacuum dewatering flooring strategy is…
1) This procedure is a way to productively expel
abundance water from recently set, compacted and leveled
solid surfaces. Vacuum treatment of cement has beenrefined
to exceptionally address cementing of huge uncovered
surfaces in blistering climate conditions. It renders a
practical, time-proficient compactionsystemtosolidthatcan
be set on a medium to high usefulness.
2) Vacuum treatment of cement dependent on Portland
concrete outcomes in a stamped increment in compressive
quality. By and large, compressive quality of vacuum
dewatering handled cement is 25-45% higher at 28 days
subsequent to throwing. Expanded flexural quality just as a
higher unique modulus of flexibility is estimated.
3) Vacuum dewateringsignificantlyimprovesthescraped
spot and effect opposition of the solid surface. The vacuum
dewatering brings about coarse total in the crisp blend being
attracted to the top surface a further contributing variable in
accomplishingwear-safesolidsurfacestheoutsideofvacuum
treated cement isliberated from pitting,asignificantthought
for scraped area obstruction and the conceivable
presentation to a consistent progression of fluid over the
part.
4) Durability contemplations incorporate the improved
impermeability, higher thickness, lower absorptiveness and
diminished shrinkage.
C. Vacuum dewatering strategy.
1) The vacuum dewatering process evacuates surplus water
present in the solid. This is finished utilizing the Vacuum
Equipment involving Suction Mat Top Cover, Filter cushions
and Vacuum Pump. The procedure begins following surface
vibration.
2) Filter cushions are set on the crisp solid leaving around 4
creeps of new cement uncovered on all sides. The Top Cover
is then set on the channel cushions and turned out till it
covers the pieces of uncovered cement on all sides. The Top
Cover is then associated with the vacuum siphon through a
suction hose and the siphon is begun.
3) Vacuum is promptly made between the channel cushions
and the top spread.Environmentalweightpacksthesolidand
the surplus water is crushedout.Thisprocedurebringsdown
the water content in the solid by 15-25%.
4) The dewatering activity takes roughly 1.5 - 2 minutes for
every centimeter thickness of the floor. The dewatered
concrete is compacted and dried to such a degree, that it is
conceivable to stroll on it without leaving any impressions.
This is the sign of cement being appropriatelydewateredand
prepared for wrapping up.
D. Focal points and Disadvantages
a) Advantages of vacuum dewatering solid ground
surface technique
1) Reduction in W/C proportion prompts early setting and
high quality.
2) This framework expelstheabundancewaterinthewakeof
pouring of the solid and in this manner a perfect water
concrete apportion can be accomplished
3) Increase in compressive quality of cement by 40-70%.
4) The surface hardness of the piece increments by 130%.
5) Water ingestion is diminished tremendously.
6) Minimum cleans.
7) Level floor, high evenness exactness.
8) Minimized break arrangement, Shrinkage diminished by
half.
9) Improved wear obstruction.
10) Elimination or minimization of extra time.
11) High and early quality, limit harm to recently cast floors.
12) Void-free& Denser cement.
b) Disadvantage of vacuum dewatering solid deck
technique
1) High starting expense.
2) Need prepared work for the vacuum dewatering process.
3) Need explicit hardware for vacuum dewatering like
vacuum siphon.
4) Need power utilization during dewatering process.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 77
CONCLUSION
From the writing audit and contextual analyses it is
presumed that, Vacuum dewatering process is significant
current development work with regards to economy, office,
present day innovation and solace. It is exceptionally helpful
for particular reason ventures like for the utilization of wear
house, stopping zone, mechanical ground surfacelikedeckof
enormouszone.Furthermore,thesedaysVacuumdewatering
process are effectively utilized in the development business
utilizing any cutting edge strategies and apparatuses.
REFERENCES
[1] Constructionofarigidpavementwithvacuumdewatering
Indian concrete journal volume 71 – page 13
[2] Dahl G., (1975), "Vacuum concrete", CBI Reports, 7: 75,
Part 1, 10 pp. (Swedish CementandConcreteResearchInst.,).
[3] Roy Chudley, Roger Greeno; Building Construction
Handbook, pp-676
[4] Tophan T. E., (2013), "Vacuum dewatered flooring in
durable construction", International Journal of Civil
Engineering Research Vol. 4, No 1.
[5] Murari Lal Gambhir; Concrete Technology: Theory and
Practice 14.4 vacuum concrete pp 4747&475
[6] Neville A. M., (2011), Properties of Concrete, 5th Edition,
Longman Sc and Tech Publishers.
[7] Vacuum dewatering flooring from
;http://www.slideshare.net/
[8] Vacuum dewatering system/tremix method from
Aquarius Technologies Private Limited,india
www.aquariustech.net
[9] Vacuum dewatering procedures Publication #C750290
Copyright © 1975, The Aberdeen Group

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 75 Solid Flooring by using Tremix Method-Literature Review Neha Meshram1, Prof. Dilip Budlani 2 1Research Scholar, Civil Engineering, GNIT, Nagpur, Maharashtra, India, 2Assistant Professor, Civil Engineering, GNIT, Nagpur, Maharashtra, India, ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Water is the fundamental constituent of the solid. As the water concrete proportion influence the quality of the solid however for ground surface, the main PCC to be laid on plinth and afterward tiles are conferred on PCC work for the better appearance. In any case, if there should be an occurrence of industry flooring, just PCC work to be done however not tiles to be laid on floor. For thebetterappearance of floor of the business assembling the vacuum dewatering process is utilized from which the water is expelled from the solid for the settle. This strategy is utilized in privatestructure for the appearance reason just as for bear the heap like strolling of individual, home apparatusesandsoonthiskindof deck is utilized in section of quake safe structure which continue the ground shaking vibration happen because of the seismic tremor. The thickness of the deck is 200 to 300mm which is utilized in chunk of 5 story constructing yet due to in vibration that kind of section doesn't to be fell. This sort of ground surface is affordable in light of the fact that the tiles cost to be diminished. Key Words: 5 story building, Vacuum Dewatering Process, Tremix Method. 1. INTRODUCTION Definition “A vacuum dewatering solid deck/tremix strategy can be characterized as "Vacuum Dewatered Flooring is an exceptional kind of Flooring Technique to accomplish High Strength, Longer Life, Better Finish and Faster Work. This kind of floor is appropriate for high scraped spot and substantial traffic development." Vacuum dewatering solid ground surface and its advantage A great solid floor orasphaltrequiresnotexclusivelytobe level, yet it ought tolikewisehavehighwearobstruction,high compressive quality, decreased shrinkage and least water porousness. The Vacuum Dewatered (VD) Flooring technique is a framework for laying great solid floors with predominant cost-adequacy. The way in to the utilization of this technique is the dewatering of cement by vacuum process. Surplus water from the solidisexpelledquickly,subsequenttosetting and vibration, decreasing the water-concrete proportion to an ideal level. 1) Adopting the VD flooring strategy encourages utilization of cement with preferred functionality over what is typically conceivable. 2) A brought waterdowntosolidifyproportionbecauseof vacuum dewatering prompts improvement in every one of the properties of solid like wear opposition, compressive quality, less shrinkage and least water porousness. 3) Through the vacuum treatment, it is conceivable to decrease the water content in the solid by 15-25% which extraordinarily increment the compressive quality. 4) By bringing down the water-concrete proportion, the propensity of shrinkage and consequent splitting is extraordinarily diminished. 5) Since the water-concrete proportion is brought down through vacuum dewatering, cement of high starting droop can be utilized while pouring. History of vacuum dewatering solid ground surface The vacuum dewatering process, licensed in the United States, about 50 years prior, has pulled in expanded enthusiasm for ongoing years after a few Scandinavian firms streamlined the hardware enough to make it down to earth for practically any developer Vacuum dewatering is utilized broadly all through Europe today, and in Sweden the technique is utilized for40 to 50 percent of every single solid floor. Essentially, the procedureimprovesquality,toughness, and different properties of cement by lessening the water- concrete proportion following the blend is set, generally in floors and other flatwork. Tremix or vacuum dewatering flooring is popularly known in India, is actually Vacuum dewatering process of concrete. It was originally invented by Tremix AB, Sweden many years ago. This process was introduced in India by Aquarius Technologiesin1987.In1991tostartproductionof Vacuum System in India. It became so popular in India that almost everybody related to concrete flooring industry, may be manufacturers / contractors / consultants started calling this process by the name of its inventor. LITERATURE REVIEW A. Need of Vacuum Dewatering Concrete Flooring 1) The blending water added to a solid blend surpasses the measure of water required to completely hydrate the concrete constituent. 2) The extra water works as a grease medium to permit blending, setting, leveling and combination. In traditional cementing practice, a significant test is the anticipation or
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 76 constraining of dissipation of blending water out of the crisply put concrete. 3) The uncontrolled expulsion of water from the solid network can bring about unfavorable impacts, for example, plastic shrinkage splitting. Exorbitant seeping of cement can adversely meddle with surface attributes, for example, protection from wear. Consequently the strength and administration life of the ground surface component is being referred to. Cementinginzonespresentedtothecomponents, explicitly in hot and blustery conditions presents much greater levels of popularity so as to deliver quality, solid cement. B. Utilized by vacuum dewatering flooring strategy is… 1) This procedure is a way to productively expel abundance water from recently set, compacted and leveled solid surfaces. Vacuum treatment of cement has beenrefined to exceptionally address cementing of huge uncovered surfaces in blistering climate conditions. It renders a practical, time-proficient compactionsystemtosolidthatcan be set on a medium to high usefulness. 2) Vacuum treatment of cement dependent on Portland concrete outcomes in a stamped increment in compressive quality. By and large, compressive quality of vacuum dewatering handled cement is 25-45% higher at 28 days subsequent to throwing. Expanded flexural quality just as a higher unique modulus of flexibility is estimated. 3) Vacuum dewateringsignificantlyimprovesthescraped spot and effect opposition of the solid surface. The vacuum dewatering brings about coarse total in the crisp blend being attracted to the top surface a further contributing variable in accomplishingwear-safesolidsurfacestheoutsideofvacuum treated cement isliberated from pitting,asignificantthought for scraped area obstruction and the conceivable presentation to a consistent progression of fluid over the part. 4) Durability contemplations incorporate the improved impermeability, higher thickness, lower absorptiveness and diminished shrinkage. C. Vacuum dewatering strategy. 1) The vacuum dewatering process evacuates surplus water present in the solid. This is finished utilizing the Vacuum Equipment involving Suction Mat Top Cover, Filter cushions and Vacuum Pump. The procedure begins following surface vibration. 2) Filter cushions are set on the crisp solid leaving around 4 creeps of new cement uncovered on all sides. The Top Cover is then set on the channel cushions and turned out till it covers the pieces of uncovered cement on all sides. The Top Cover is then associated with the vacuum siphon through a suction hose and the siphon is begun. 3) Vacuum is promptly made between the channel cushions and the top spread.Environmentalweightpacksthesolidand the surplus water is crushedout.Thisprocedurebringsdown the water content in the solid by 15-25%. 4) The dewatering activity takes roughly 1.5 - 2 minutes for every centimeter thickness of the floor. The dewatered concrete is compacted and dried to such a degree, that it is conceivable to stroll on it without leaving any impressions. This is the sign of cement being appropriatelydewateredand prepared for wrapping up. D. Focal points and Disadvantages a) Advantages of vacuum dewatering solid ground surface technique 1) Reduction in W/C proportion prompts early setting and high quality. 2) This framework expelstheabundancewaterinthewakeof pouring of the solid and in this manner a perfect water concrete apportion can be accomplished 3) Increase in compressive quality of cement by 40-70%. 4) The surface hardness of the piece increments by 130%. 5) Water ingestion is diminished tremendously. 6) Minimum cleans. 7) Level floor, high evenness exactness. 8) Minimized break arrangement, Shrinkage diminished by half. 9) Improved wear obstruction. 10) Elimination or minimization of extra time. 11) High and early quality, limit harm to recently cast floors. 12) Void-free& Denser cement. b) Disadvantage of vacuum dewatering solid deck technique 1) High starting expense. 2) Need prepared work for the vacuum dewatering process. 3) Need explicit hardware for vacuum dewatering like vacuum siphon. 4) Need power utilization during dewatering process.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 77 CONCLUSION From the writing audit and contextual analyses it is presumed that, Vacuum dewatering process is significant current development work with regards to economy, office, present day innovation and solace. It is exceptionally helpful for particular reason ventures like for the utilization of wear house, stopping zone, mechanical ground surfacelikedeckof enormouszone.Furthermore,thesedaysVacuumdewatering process are effectively utilized in the development business utilizing any cutting edge strategies and apparatuses. REFERENCES [1] Constructionofarigidpavementwithvacuumdewatering Indian concrete journal volume 71 – page 13 [2] Dahl G., (1975), "Vacuum concrete", CBI Reports, 7: 75, Part 1, 10 pp. (Swedish CementandConcreteResearchInst.,). [3] Roy Chudley, Roger Greeno; Building Construction Handbook, pp-676 [4] Tophan T. E., (2013), "Vacuum dewatered flooring in durable construction", International Journal of Civil Engineering Research Vol. 4, No 1. [5] Murari Lal Gambhir; Concrete Technology: Theory and Practice 14.4 vacuum concrete pp 4747&475 [6] Neville A. M., (2011), Properties of Concrete, 5th Edition, Longman Sc and Tech Publishers. [7] Vacuum dewatering flooring from ;http://www.slideshare.net/ [8] Vacuum dewatering system/tremix method from Aquarius Technologies Private Limited,india www.aquariustech.net [9] Vacuum dewatering procedures Publication #C750290 Copyright © 1975, The Aberdeen Group