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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5539
Replacement of River Sand by Crushed Sand and its Effect on Concrete
Parameters
Mohd Arham Siddiqui
Technical Officer, Civil Engineering Division, Nuclear Fuel Complex, Kota Project
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – In concrete, aggregates are inert filler material
which plays the vital role on its compressive strength and
workability. Scarcity of river sand affecting the construction
industry on vital scale, to avoid this alternate approach has
been taken to replace the natural sand with crushed or
manufactured sand. The aim of research work istoinvestigate
the effect on compressive strength as well as workability of
concrete when river sand was replaced by crushed sand and
up to which extent replacement of river sand is significant in
accordance with standards and observed that beyond 70%
replacement of river sand compressive strength is not
increased and slump value crosses the specified control limit.
Key Words: Compressive,Concrete,Crushed,Replacement,
Slump,Strength,Workability
1. INTRODUCTION
Concrete is a composite material composed of fine and
coarse aggregate bondedtogetherwithwaterinproportions
that hardens over time. Aggregates are generally thought of
as inert filler within a concrete mix, but a closer look reveals
the major role and influence aggregate plays in the
properties of both fresh and hardened concrete. Changes in
gradation, maximum size, unit weight, and moisturecontent
can all alter the character and performance of your concrete
mix. Generally river sand used as fine aggregate in concrete
but due to administrative reason sand mining is restricted
and scarcity of sand arises which effects the construction
project sites and also financial aspect. To cope up the
production shortage of river sand quarry dust and crushed
sand used as alternative of river sand in concrete
construction industry, such as building materials, road
development materials, aggregates, bricks, and tiles.
Utilization of quarry dust in concrete is recommended
particularly in regions where sand is not easily available
(Dehwah [1]). The suitability of quarry dust as a sand
replacement material shows that the mechanical properties
are improved and also elastic modulus. The compressive
strength achieved optimum by replacing fineaggregatewith
quarry dust in ratio of 60 : 40 as done by Hmaid Mir and
further Ukpata and Ephraim [3] identified the flexural and
tensile strength properties compared with those for normal
concrete. Hence, concrete proportion of lateritic sand and
quarry dust can be used for construction provided the
mixture of lateritic sand content is reserved below 50%.
Both flexural strength and tensile strength are increased
with increase in lateritic content and Kronlof [4] found that
that fine aggregate powder sharply reduces the water
requirement in super plasticised concrete and increased
strength at constant workability due to improved particle
packing. Better workability is observed due to a consistent
mix and increased durability because of decreased porosity
The present research work mainly deals with the influence
of different replacement proportion of sand with crushed
stone dust on the compressive strength and workability of
concrete.
1.1 Concrete material and its properties
Cement: Portland Pozzolana cement fly ash (20% flyash)
based is used and tests was conducted as per IS 4031-
1988.The properties of cement is shown in Table1
Table -1: Properties of Cement
S.No Test Result ACCEPTANCE
CRITERIA AS PER
IS 1489 (PART 1):
2015
1 Fineness 0.7% 10% max
2 Initial setting
time
130 min 30 min
3 Final setting
time
215 min 600 minutes max
4 Soundness test 0.55% 10% max
5 Strength test (at
28 days)
56.7 MPa 33 MPa min
Couse Aggregate and Fine Aggregate: Source of aggregate
is excavated hard rock of sandstone. The single sized 20mm
and 10mm aggregates are graded in 55:45 ratios
respectively to obtain a graded aggregate of 20mm nominal
size confirming to standards. The fineaggregateisriversand
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5540
crushed sand meeting the gradation requirement of zone-II
as per IS: 383-2016 having Fineness Modulus of 2.59 and
further ratio of river sand and crushed sand has been
altered. These other properties of aggregates refer to the
mechanical properties of aggregaterequiredtoconfirm with
IS: 383-2016. The test is performed as per the IS: 2386 –
1963 and properties is shown in table 2.
Table -2: Properties of Aggregates
S.No Test Result ACCEPTANCE
CRITERIA AS
PER IS 1489-
2015
1 Combined flakiness
and elongation
10.5% 40%
2 Crushing value 16.5% 30%
3 Aggregate Impact
value
21.5% 45%
4 Aggregate abrasion
value
26.7% 50%
1.2 Site trial mix design (Control Sample)
Concrete mix design of M 25 grade of concrete was done at
site in accordance with IS: 10262:2009 and ingredient
details and strength is illustrated in Table 3
Table -3: Mix Design Ingredients
Grade of Concrete M25
Water-Cement Ratio 0.47
Cement (Kg) 333
River Sand (Kg) 810
Crushed Sand (Kg) 0
Coarse Aggregate (Kg) 572
Fine Aggregate (Kg) 468
Water ( Litres) 156
Plasticizer (Kg) 2
Slump Value (mm) 100
Compressive Strength in 28 days
(Mpa)
31.32
1.2 Casting and testing of concrete cubes
Concrete cubes of size 150mm x 150mm x 150mm is casted
as per Indian Standard IS: 516-1959 and concrete
compressive strength is evaluated as per IS: 516-1959 and
further slump of green concrete is also evaluated as per IS:
1199-1959.
2. EXPERIMENTAL PROCEDURE AND DATA
The test has been conducted in accordance with IS code to
evaluate the compressive strength of concrete and its
workability at every incremental percentagereplacement of
river sand with crushed sand by keeping all other factors
constant like water-cement ratio, plasticizer, coarse
aggregate and results of the same is illustrated in Table 4
and obtained values graph of compressive strength and
workability with respect to percentage replacement of river
sand by manufactured sand is plotted accordingly to study
the effect on workability and on compressive strength as
shown in Figure 1, Figure 2 and Figure 3
Figure -1: Compressive Strength v/s River Sand
Replacement
0
20
40
60
80
100
120
140
160
180
0 50 100 150
SlumpValueinmm
% Replacement of River Sand
Slump Value w.r.t % Replacement of
River Sand
Contro
l
Sample
Slump
Value
Figure -2: Slump Value v/s River Sand Replacement
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5541
0
20
40
60
80
100
120
140
160
180
-5 0 5 10
SlumpValueinmm
% Increasein Strength in Mpa
% Strength Increase v/s Slump Value
Slump Value
Control Limit
Figure -3: Variation of % Strength and Slump Value
3. CONCLUSION
It has been observed that compressive strength of concrete
has been increased up to 6% when sandreplacedbycrushed
sand in totality and subsequently slump value is also
increases. It has been also observed that on 70%
replacement of river sand, compressive strength ofconcrete
has increased up to 5.94% and slump value iswith incontrol
limit as specified in IS 4926 and on further replacement of
sand is not having much effect on compressive strength but
subsequently increases the workability of concrete.
REFERENCES
[1] Hmaid Mir, “Improved concrete propertiesusingquarry
dust as replacement for natural sand,” International
Journal of Engineering Research and Development, vol.
11, no. 3, pp. 46–52, 2015
[2] H. A. F. Dehwah, “Corrosion resistance of self-
compacting concrete incorporating quarrydust powder,
silica fume and fly ash,” Construction and Building
Materials, vol. 37, pp. 277–282, 2012.
[3] J. O. Ukpata and M. E. Ephraim, “Flexural and tensile
strength properties of concrete using lateristic sandand
quarry dust,” ARPN Journal of Engineering and Applied
Sciences, vol. 7, pp. 324–331, 2012.
[4] KRONLOF. Effect of very fine aggregate on concrete
aggregate strength. Finland: Tenchnical researchcentre
of Finland. 1994.
[5] IS 456-2000

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IRJET- Replacement of River Sand by Crushed Sand and its Effect on Concrete Parameters

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5539 Replacement of River Sand by Crushed Sand and its Effect on Concrete Parameters Mohd Arham Siddiqui Technical Officer, Civil Engineering Division, Nuclear Fuel Complex, Kota Project ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – In concrete, aggregates are inert filler material which plays the vital role on its compressive strength and workability. Scarcity of river sand affecting the construction industry on vital scale, to avoid this alternate approach has been taken to replace the natural sand with crushed or manufactured sand. The aim of research work istoinvestigate the effect on compressive strength as well as workability of concrete when river sand was replaced by crushed sand and up to which extent replacement of river sand is significant in accordance with standards and observed that beyond 70% replacement of river sand compressive strength is not increased and slump value crosses the specified control limit. Key Words: Compressive,Concrete,Crushed,Replacement, Slump,Strength,Workability 1. INTRODUCTION Concrete is a composite material composed of fine and coarse aggregate bondedtogetherwithwaterinproportions that hardens over time. Aggregates are generally thought of as inert filler within a concrete mix, but a closer look reveals the major role and influence aggregate plays in the properties of both fresh and hardened concrete. Changes in gradation, maximum size, unit weight, and moisturecontent can all alter the character and performance of your concrete mix. Generally river sand used as fine aggregate in concrete but due to administrative reason sand mining is restricted and scarcity of sand arises which effects the construction project sites and also financial aspect. To cope up the production shortage of river sand quarry dust and crushed sand used as alternative of river sand in concrete construction industry, such as building materials, road development materials, aggregates, bricks, and tiles. Utilization of quarry dust in concrete is recommended particularly in regions where sand is not easily available (Dehwah [1]). The suitability of quarry dust as a sand replacement material shows that the mechanical properties are improved and also elastic modulus. The compressive strength achieved optimum by replacing fineaggregatewith quarry dust in ratio of 60 : 40 as done by Hmaid Mir and further Ukpata and Ephraim [3] identified the flexural and tensile strength properties compared with those for normal concrete. Hence, concrete proportion of lateritic sand and quarry dust can be used for construction provided the mixture of lateritic sand content is reserved below 50%. Both flexural strength and tensile strength are increased with increase in lateritic content and Kronlof [4] found that that fine aggregate powder sharply reduces the water requirement in super plasticised concrete and increased strength at constant workability due to improved particle packing. Better workability is observed due to a consistent mix and increased durability because of decreased porosity The present research work mainly deals with the influence of different replacement proportion of sand with crushed stone dust on the compressive strength and workability of concrete. 1.1 Concrete material and its properties Cement: Portland Pozzolana cement fly ash (20% flyash) based is used and tests was conducted as per IS 4031- 1988.The properties of cement is shown in Table1 Table -1: Properties of Cement S.No Test Result ACCEPTANCE CRITERIA AS PER IS 1489 (PART 1): 2015 1 Fineness 0.7% 10% max 2 Initial setting time 130 min 30 min 3 Final setting time 215 min 600 minutes max 4 Soundness test 0.55% 10% max 5 Strength test (at 28 days) 56.7 MPa 33 MPa min Couse Aggregate and Fine Aggregate: Source of aggregate is excavated hard rock of sandstone. The single sized 20mm and 10mm aggregates are graded in 55:45 ratios respectively to obtain a graded aggregate of 20mm nominal size confirming to standards. The fineaggregateisriversand
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5540 crushed sand meeting the gradation requirement of zone-II as per IS: 383-2016 having Fineness Modulus of 2.59 and further ratio of river sand and crushed sand has been altered. These other properties of aggregates refer to the mechanical properties of aggregaterequiredtoconfirm with IS: 383-2016. The test is performed as per the IS: 2386 – 1963 and properties is shown in table 2. Table -2: Properties of Aggregates S.No Test Result ACCEPTANCE CRITERIA AS PER IS 1489- 2015 1 Combined flakiness and elongation 10.5% 40% 2 Crushing value 16.5% 30% 3 Aggregate Impact value 21.5% 45% 4 Aggregate abrasion value 26.7% 50% 1.2 Site trial mix design (Control Sample) Concrete mix design of M 25 grade of concrete was done at site in accordance with IS: 10262:2009 and ingredient details and strength is illustrated in Table 3 Table -3: Mix Design Ingredients Grade of Concrete M25 Water-Cement Ratio 0.47 Cement (Kg) 333 River Sand (Kg) 810 Crushed Sand (Kg) 0 Coarse Aggregate (Kg) 572 Fine Aggregate (Kg) 468 Water ( Litres) 156 Plasticizer (Kg) 2 Slump Value (mm) 100 Compressive Strength in 28 days (Mpa) 31.32 1.2 Casting and testing of concrete cubes Concrete cubes of size 150mm x 150mm x 150mm is casted as per Indian Standard IS: 516-1959 and concrete compressive strength is evaluated as per IS: 516-1959 and further slump of green concrete is also evaluated as per IS: 1199-1959. 2. EXPERIMENTAL PROCEDURE AND DATA The test has been conducted in accordance with IS code to evaluate the compressive strength of concrete and its workability at every incremental percentagereplacement of river sand with crushed sand by keeping all other factors constant like water-cement ratio, plasticizer, coarse aggregate and results of the same is illustrated in Table 4 and obtained values graph of compressive strength and workability with respect to percentage replacement of river sand by manufactured sand is plotted accordingly to study the effect on workability and on compressive strength as shown in Figure 1, Figure 2 and Figure 3 Figure -1: Compressive Strength v/s River Sand Replacement 0 20 40 60 80 100 120 140 160 180 0 50 100 150 SlumpValueinmm % Replacement of River Sand Slump Value w.r.t % Replacement of River Sand Contro l Sample Slump Value Figure -2: Slump Value v/s River Sand Replacement
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5541 0 20 40 60 80 100 120 140 160 180 -5 0 5 10 SlumpValueinmm % Increasein Strength in Mpa % Strength Increase v/s Slump Value Slump Value Control Limit Figure -3: Variation of % Strength and Slump Value 3. CONCLUSION It has been observed that compressive strength of concrete has been increased up to 6% when sandreplacedbycrushed sand in totality and subsequently slump value is also increases. It has been also observed that on 70% replacement of river sand, compressive strength ofconcrete has increased up to 5.94% and slump value iswith incontrol limit as specified in IS 4926 and on further replacement of sand is not having much effect on compressive strength but subsequently increases the workability of concrete. REFERENCES [1] Hmaid Mir, “Improved concrete propertiesusingquarry dust as replacement for natural sand,” International Journal of Engineering Research and Development, vol. 11, no. 3, pp. 46–52, 2015 [2] H. A. F. Dehwah, “Corrosion resistance of self- compacting concrete incorporating quarrydust powder, silica fume and fly ash,” Construction and Building Materials, vol. 37, pp. 277–282, 2012. [3] J. O. Ukpata and M. E. Ephraim, “Flexural and tensile strength properties of concrete using lateristic sandand quarry dust,” ARPN Journal of Engineering and Applied Sciences, vol. 7, pp. 324–331, 2012. [4] KRONLOF. Effect of very fine aggregate on concrete aggregate strength. Finland: Tenchnical researchcentre of Finland. 1994. [5] IS 456-2000