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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5981
Design and Implementation of PWM Rectifier with Power Factor
Control
R. Santhoshkumar1, Dr. P. Maruthupandi2
1ME-Power Electronics and Drives, Department of Electrical and Electronics Engineering, Government College of
Technology, Coimbatore, Tamil nadu, India
2Assistant Professor, Department of Electrical and Electronics Engineering, Government College of Technology,
Coimbatore, Tamil nadu, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - This paper analyzes the principle of the PWM
rectifier, with a variable unity power factor control method of
the PWM rectifier. Controller used closed-loop PI control,
which inner uses single-phase input current control method
controlled by power factor and controls the output DCvoltage
of rectifier. Voltage phase detection methods proposed could
eliminate the affection of the voltage harmonics on phase
detection accuracy. The results of the simulation and
experiment verify the feasibleness and effectiveness of the
tactic.
Keywords — PWM, rectifier, power factor control, filter,
current control, closed loop control.
I.INTRODUCTION
Since the rectifier consisted of the thyristor is easy
to control and reliable, it is widely used in the industry.
However, the input current control of this rectifier contains
many harmonics, which has become the main source of the
grid. In addition, this rectifier also about has a low power
factor. PWM rectifier not produced to harmonicson thegrid,
the input power factor has been controlled and the output
DC voltage can be adjusted, is
A high-performance power factor control. In this
paper, a PWM rectifier is studied, whichfocusduetovariable
power factor control method. The result of the simulation
and experiment shown in the feasibility and effectiveness of
the method [1].
II. PWM RECTIFIER WITH POWER FACTOR CONTROL
Figure 1 shows the structure of the PWM rectifier.
The single-phase voltages. L is that the support filtering
inductance of the AC aspect voltage. R is the equivalent
resistance of the system. C is the support capacitance of the
DC side voltage [2].
When the load force
LN is zero or less than the DC
voltage across the capacitor, the DC sideisapurelyresistive
load and the rectifier operates in the rectifier mode.
When the load force
LN is greater than the DC voltage
across the capacitor, the rectifier operatesinactiveinverter
mode.
Fig-1: The structure of the PWM rectifier
Figure 2 shows the direct power management
methodology diagram of the PWM rectifier. Controller used
double closed- loop PI management, that inner uses single-
phase input currentmanagement methodologycontrolledby
power issue and outer controls the output DC voltage of
rectifier, to control the power of the rectifier [3].
Fig-2: The direct power control method block diagram of
the PWM rectifier
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5982
The closed loop control of boost converter involves the
comparison of the reference current with the input current
to obtain the desired wave shape of current at theinputside
of the rectifier.
Fig-3: Circuit diagram of closed loop control
This control method of the control system is
implemented as follows:
1) Detection of the instantaneous fundamentalcomponentof
the voltage and current. Using the second-order
Butterworth digital filtering algorithmic program of
equation 1, the amplitude, part and frequency
characteristics of this filter is shown in figure 4.
Fig-4: The amplitude, phase and frequency characteristics
of Butterworth band-pass filter
From which we can see, amplitude of the fundamental
component part of the signal doesn't decay, the phase does
not shift, that on the idea of guaranteeing filters the DC
element of the input signal and high harmonics [4].
2) Calculate the instantaneous active power and reactive
power. get the input active power andreactive powervia.
the calculation of equation 1 and equation 2
p = Ua * Ia +Ub * Ib (1)
q = (Ua+Ub) / √3 (2)
3) For reactive power q, the use of the inner PI control
algorithm makes the input reactive power of the rectifier
is zero, which achieve the unity power factor input. The
diagram to attain the inner PI management rule is shown
in Figure 5.
Fig-5: The open loop PI controller of power factor
4) For the DC voltage across the capacitor, useoftheouter PI
control algorithm and adjust theoutputDCvoltageacross
the capacitor of the rectifier, thus control the output
power. The diagram to attain the outer PI management
formula is shown in Figure 6 [4].
Fig-6: The closed loop PI controller of power
5) Obtain the real-time phase of the grid. The three-phase
basic voltage got in Step 1 will obtain the period of time
section data of the grid by mistreatment formula 3,
formula 4 and formula 5 [5].
(3)
(4)
The output of the PWM signal. Switch the output current
reference worth of rectifier to the shift time of every switch
device [5].
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5983
III. THE SIMULATION OF PWM RECTIFIER SYSTEM AND
ITS POWER FACTOR CONTROL
Fig-7: Simulink model with subsystems
The Simulink model was created for the design parameters
and the output was captured in order to get the desired
output. The Simulink model includes the following sections,
the input rectifier, boost converter, reference current
generation and the PI controller. Shown in fig 7.
The Simulink model for the prototype consists of
subsystems.
Fig-8: Controller Subsystem
The controller subsystem consists of the power factor
must be improved at the input stage.
Fig-9: Reference current generation
The major idea of the reference current generation
is to create a logic which would eventually generate a
current like that of the input current with respect to that of
an input voltage.
The reference current can be calculated by for this
expression:
Input source voltage is given by,
, (5)
This Vs is normalized and rectified to obtain,
This equation is the normalized
and rectified source voltage waveform,definesthereference
current wave shape. The amplitude is determined by the
output power. If Po is the output power, then
; (6)
Assuming 100% efficiency of the boost converter,
(7)
This determines the
amplitude of the reference current wave shape.
The reference current is given as,
(8)
This rectifier is followed by the boost
converter which is involved in the process of current
shaping. The current in the inductor is adjusted by adjusting
the duty cycle of the MOSFET.
Fine tuning of the control is given by the PI
controller and the output is compared with the triangular
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5984
wave in order to generate the output pulses for the gate
driving circuit
IV.SIMULATION RESULTS
The results at every step of the Simulink model has
been recorded and the obtained results are as per
expectations. Figure.10 depicts the input current waveform
without a controller whose wave shape must becorrectedin
order to obtain a unity power factor.
After the application of the reference current
generation logic the reference current generatedhasbeen in
accordance with the input current of the rectifier which is
the desired output. Figure 11. shows the obtained reference
current.
Fig-10: Input Current waveform without controller
One point to be noted is that the reference current
generated is based on the output voltage and current of the
boost converter. Also, logic involves the use of the power
requirement of the applicationdesired.Inordertoobtain the
better-closed loop control, the output voltage, current, and
the power requirement must be known.
Fig-11: Reference current generated
The boost converter acts as a major part in PFC
where the inductor controls the current from the rectifier
and eventually the unity power factor is obtained. The
various parameters of the Boost converter were designed
using the simulation of the boost converter is designed.
Fig-12: Output from the boost converter
The output constant value of the PI controller is compared
with the triangular wave and the result is a square wave
which is used as a pulse to drive the MOSFET.
Fig-13: Pulse to the MOSFET with controller
With the pulse as in figure 13, the MOSFET is driven and
the duty cycle of the pulse is varied according to the error
generated and the power factor is brought close to unity
which is shown in figure 14.
Fig-14: Closed loop control output
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5985
The major objective of the closed-loopcontrol isthe
improvement of power factor to about unity to reduce the
THD in the input side of the converter.Everysensorused has
a scaling factor in order to obtain the correct output. In that
sense, the voltage sensor works on the principle of voltage
divider circuit and the dividing resistance is taken as the
scaling factor. Likewise, for the current sensor, the current
obtained in terms of voltage is converted into the current
with the help of the scaling factor as specified in the
datasheet.
Fig-15: Comparison Of Power Factor
The comparison of power factor obtained in hardware is
given in table 1.
Table-1: comparison of Power factor
Open Loop Control Closed Loop Control
0.6667 0.9997
Hence, it could be inferred that the major objective
of power factor correction has been achieved to a major
extent with closed loop control.
V.CONCLUSION
Thus, the development of the boost converter
topology to improve the source power factor for an AC-DC
converter(rectifier) has been designed. The simulation
model, design and control logic of the boost power factor
correction converter have been incorporated. The inductor
in the boost converter is very much advantageous for this
development wherein the inductoritselfhelpsinshaping the
current, rather than other converters where an additional
switching circuit is necessary. There is also a better
reduction of harmonics in comparison with the front end.
Also, since the inductor at the boost converter causes low
inductor ripple and other distortions, the basic objective of
the project is satisfied. Also, the other objectiveslikethat ofa
driver circuit design and PI control have been fulfilled.
REFERENCES
[1] Devan Junesco, Shahad AL-Youif , “Passive Filter
Design Proposed For Harmonic Extenuation”,
International Journal Of Engineering And
Technology,vol:7,pp 75-84,2013
[2] A.InbaRexy, R.Seyezhai, “A Comparative Study of
Active PowerFactorCorrectionAC-DCConvertersfor
Electric Vehicle Applications”, ARPN Journal of
Engineering and Applied Sciences, Vol 8, No 9, PP
727-732, Sep 2013.
[3] I.SudhakarBabu, Dr.G.V.Siva Krishna Rao, “Active
Power Factor Correction Using Boost Converter”,
International Journal of Science,Engineering and
Technology Research(IJSETR), Vol 3, PP 2755-2759,
Oct 2015.
[4] HitenPahilwani, “Power Factor Correction Using
Boost Converter”, International Journal of
Application or Innovation in Engineering and
Management(IJAIEM), Vol 4, PP 134-140,Aug 2015.
[5] D.S.Chen, J.S.Lai , “Power Factor Correction using
Boost Converter Operating at CCM-DCM Mode”,
Proc.IEEESoutheastcon, Vol.93, PP.6-13.

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IRJET- Design and Implementation of PWM Rectifier with Power Factor Control

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5981 Design and Implementation of PWM Rectifier with Power Factor Control R. Santhoshkumar1, Dr. P. Maruthupandi2 1ME-Power Electronics and Drives, Department of Electrical and Electronics Engineering, Government College of Technology, Coimbatore, Tamil nadu, India 2Assistant Professor, Department of Electrical and Electronics Engineering, Government College of Technology, Coimbatore, Tamil nadu, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - This paper analyzes the principle of the PWM rectifier, with a variable unity power factor control method of the PWM rectifier. Controller used closed-loop PI control, which inner uses single-phase input current control method controlled by power factor and controls the output DCvoltage of rectifier. Voltage phase detection methods proposed could eliminate the affection of the voltage harmonics on phase detection accuracy. The results of the simulation and experiment verify the feasibleness and effectiveness of the tactic. Keywords — PWM, rectifier, power factor control, filter, current control, closed loop control. I.INTRODUCTION Since the rectifier consisted of the thyristor is easy to control and reliable, it is widely used in the industry. However, the input current control of this rectifier contains many harmonics, which has become the main source of the grid. In addition, this rectifier also about has a low power factor. PWM rectifier not produced to harmonicson thegrid, the input power factor has been controlled and the output DC voltage can be adjusted, is A high-performance power factor control. In this paper, a PWM rectifier is studied, whichfocusduetovariable power factor control method. The result of the simulation and experiment shown in the feasibility and effectiveness of the method [1]. II. PWM RECTIFIER WITH POWER FACTOR CONTROL Figure 1 shows the structure of the PWM rectifier. The single-phase voltages. L is that the support filtering inductance of the AC aspect voltage. R is the equivalent resistance of the system. C is the support capacitance of the DC side voltage [2]. When the load force LN is zero or less than the DC voltage across the capacitor, the DC sideisapurelyresistive load and the rectifier operates in the rectifier mode. When the load force LN is greater than the DC voltage across the capacitor, the rectifier operatesinactiveinverter mode. Fig-1: The structure of the PWM rectifier Figure 2 shows the direct power management methodology diagram of the PWM rectifier. Controller used double closed- loop PI management, that inner uses single- phase input currentmanagement methodologycontrolledby power issue and outer controls the output DC voltage of rectifier, to control the power of the rectifier [3]. Fig-2: The direct power control method block diagram of the PWM rectifier
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5982 The closed loop control of boost converter involves the comparison of the reference current with the input current to obtain the desired wave shape of current at theinputside of the rectifier. Fig-3: Circuit diagram of closed loop control This control method of the control system is implemented as follows: 1) Detection of the instantaneous fundamentalcomponentof the voltage and current. Using the second-order Butterworth digital filtering algorithmic program of equation 1, the amplitude, part and frequency characteristics of this filter is shown in figure 4. Fig-4: The amplitude, phase and frequency characteristics of Butterworth band-pass filter From which we can see, amplitude of the fundamental component part of the signal doesn't decay, the phase does not shift, that on the idea of guaranteeing filters the DC element of the input signal and high harmonics [4]. 2) Calculate the instantaneous active power and reactive power. get the input active power andreactive powervia. the calculation of equation 1 and equation 2 p = Ua * Ia +Ub * Ib (1) q = (Ua+Ub) / √3 (2) 3) For reactive power q, the use of the inner PI control algorithm makes the input reactive power of the rectifier is zero, which achieve the unity power factor input. The diagram to attain the inner PI management rule is shown in Figure 5. Fig-5: The open loop PI controller of power factor 4) For the DC voltage across the capacitor, useoftheouter PI control algorithm and adjust theoutputDCvoltageacross the capacitor of the rectifier, thus control the output power. The diagram to attain the outer PI management formula is shown in Figure 6 [4]. Fig-6: The closed loop PI controller of power 5) Obtain the real-time phase of the grid. The three-phase basic voltage got in Step 1 will obtain the period of time section data of the grid by mistreatment formula 3, formula 4 and formula 5 [5]. (3) (4) The output of the PWM signal. Switch the output current reference worth of rectifier to the shift time of every switch device [5].
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5983 III. THE SIMULATION OF PWM RECTIFIER SYSTEM AND ITS POWER FACTOR CONTROL Fig-7: Simulink model with subsystems The Simulink model was created for the design parameters and the output was captured in order to get the desired output. The Simulink model includes the following sections, the input rectifier, boost converter, reference current generation and the PI controller. Shown in fig 7. The Simulink model for the prototype consists of subsystems. Fig-8: Controller Subsystem The controller subsystem consists of the power factor must be improved at the input stage. Fig-9: Reference current generation The major idea of the reference current generation is to create a logic which would eventually generate a current like that of the input current with respect to that of an input voltage. The reference current can be calculated by for this expression: Input source voltage is given by, , (5) This Vs is normalized and rectified to obtain, This equation is the normalized and rectified source voltage waveform,definesthereference current wave shape. The amplitude is determined by the output power. If Po is the output power, then ; (6) Assuming 100% efficiency of the boost converter, (7) This determines the amplitude of the reference current wave shape. The reference current is given as, (8) This rectifier is followed by the boost converter which is involved in the process of current shaping. The current in the inductor is adjusted by adjusting the duty cycle of the MOSFET. Fine tuning of the control is given by the PI controller and the output is compared with the triangular
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5984 wave in order to generate the output pulses for the gate driving circuit IV.SIMULATION RESULTS The results at every step of the Simulink model has been recorded and the obtained results are as per expectations. Figure.10 depicts the input current waveform without a controller whose wave shape must becorrectedin order to obtain a unity power factor. After the application of the reference current generation logic the reference current generatedhasbeen in accordance with the input current of the rectifier which is the desired output. Figure 11. shows the obtained reference current. Fig-10: Input Current waveform without controller One point to be noted is that the reference current generated is based on the output voltage and current of the boost converter. Also, logic involves the use of the power requirement of the applicationdesired.Inordertoobtain the better-closed loop control, the output voltage, current, and the power requirement must be known. Fig-11: Reference current generated The boost converter acts as a major part in PFC where the inductor controls the current from the rectifier and eventually the unity power factor is obtained. The various parameters of the Boost converter were designed using the simulation of the boost converter is designed. Fig-12: Output from the boost converter The output constant value of the PI controller is compared with the triangular wave and the result is a square wave which is used as a pulse to drive the MOSFET. Fig-13: Pulse to the MOSFET with controller With the pulse as in figure 13, the MOSFET is driven and the duty cycle of the pulse is varied according to the error generated and the power factor is brought close to unity which is shown in figure 14. Fig-14: Closed loop control output
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 5985 The major objective of the closed-loopcontrol isthe improvement of power factor to about unity to reduce the THD in the input side of the converter.Everysensorused has a scaling factor in order to obtain the correct output. In that sense, the voltage sensor works on the principle of voltage divider circuit and the dividing resistance is taken as the scaling factor. Likewise, for the current sensor, the current obtained in terms of voltage is converted into the current with the help of the scaling factor as specified in the datasheet. Fig-15: Comparison Of Power Factor The comparison of power factor obtained in hardware is given in table 1. Table-1: comparison of Power factor Open Loop Control Closed Loop Control 0.6667 0.9997 Hence, it could be inferred that the major objective of power factor correction has been achieved to a major extent with closed loop control. V.CONCLUSION Thus, the development of the boost converter topology to improve the source power factor for an AC-DC converter(rectifier) has been designed. The simulation model, design and control logic of the boost power factor correction converter have been incorporated. The inductor in the boost converter is very much advantageous for this development wherein the inductoritselfhelpsinshaping the current, rather than other converters where an additional switching circuit is necessary. There is also a better reduction of harmonics in comparison with the front end. Also, since the inductor at the boost converter causes low inductor ripple and other distortions, the basic objective of the project is satisfied. Also, the other objectiveslikethat ofa driver circuit design and PI control have been fulfilled. REFERENCES [1] Devan Junesco, Shahad AL-Youif , “Passive Filter Design Proposed For Harmonic Extenuation”, International Journal Of Engineering And Technology,vol:7,pp 75-84,2013 [2] A.InbaRexy, R.Seyezhai, “A Comparative Study of Active PowerFactorCorrectionAC-DCConvertersfor Electric Vehicle Applications”, ARPN Journal of Engineering and Applied Sciences, Vol 8, No 9, PP 727-732, Sep 2013. [3] I.SudhakarBabu, Dr.G.V.Siva Krishna Rao, “Active Power Factor Correction Using Boost Converter”, International Journal of Science,Engineering and Technology Research(IJSETR), Vol 3, PP 2755-2759, Oct 2015. [4] HitenPahilwani, “Power Factor Correction Using Boost Converter”, International Journal of Application or Innovation in Engineering and Management(IJAIEM), Vol 4, PP 134-140,Aug 2015. [5] D.S.Chen, J.S.Lai , “Power Factor Correction using Boost Converter Operating at CCM-DCM Mode”, Proc.IEEESoutheastcon, Vol.93, PP.6-13.