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PLC Applications for speed control of induction motor through VFD
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1221 PLC APPLICATIONS FOR SPEED CONTROL OF INDUCTION MOTOR THROUGH VFD Ms. N. M. Rao1, Vidya Gaikwad2, Prachi Kashid3 , Pavan Dandale4 1Assistant professor, Electrical Dept, AISSMS’S IOIT, Pune, India. 24th year student, Electrical Dept, AISSMS’S IOIT, Pune, India. 34th year student, Electrical Dept, AISSMS’S IOIT, Pune, India. 44th year student, Electrical Dept, AISSMS’S IOIT, Pune, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The paper is about controlling the speed of a three phase induction motor using variable frequency drive(VFD) through programmable logic controller(PLC). Programmable logic controller is an industrial controlling device and is used to automate machinesand factoryassembly lines. Main purpose of this paper is to automate the three phase induction motor by controlling the inputs to variable frequency drive through PLC and therefore as a result the inputs to the induction motor will be changed and thus the speed of induction motor will changed accordingly. VFD employed in this experiment is based on V/f method of speed control in which flux remain constant. Key Words: Variable frequency drive, Programmable logic controller, Induction motor, V/f method. 1.INTRODUCTION Three phase induction motors are mostly used AC motors in industry for various operations due to its low cost and simplicity. Many factories use PLCs in automation processes to diminish production cost and to increase quality and reliability. By implementinga monitoringandcontrol system for the speed of motor, the induction motor can be used in high performance variable speed application. Variable frequency drives are generally required because in many applications it is not desired to run the motor at same speed all the time due to surrounding circumstances. For example, a pump delivering cooling liquid supply may require peal load operation only for a requisite period of time and may require only much less amount during remaining time of day. VFD will allow the speed of the pump to run at a lower rate in such case thereby enabling energysaving benefits [1]. Speed control methods of induction motors Stator voltage control method used have many disadvantages such as it offers control over limited range, its use introduces harmonics content and thus reduces the input supply power factor and can be used for only low power drives like fan, blowers etc.[2] Stator current control method used have disadvantages such as low starting torque as compared to stator voltage control method. Stator frequency control method used have disadvantages such as at low frequencies reactance will be low leading to high motor currents, more losses and reduces efficiency, after saturation of magnetic circuit, motor parameters will changes leading to inaccurate speed-torque characteristics.[2] All the above mentioned methods of speed control have considerable disadvantages therefore V/f method of speed control is adopted which has advantages such as starting current decreases, however starting torque becomes more. 1.1 Variable frequency drive A variable frequency drive is used forapplications where speed control is important factor due to load changes wherein the speed needs to be increased or decreased accordingly. VFD reduces energy consumption and energy costs, extents equipment life and reduces maintenance cost. Figure 1: Block diagram of variable frequency drive 1.2 Programmable logic controller It is used in electrical system toimprovethereliabilityand efficiency of electrical equipment (electrical motor) inn automation processes. In this application PLC of Allen Bradley is used which communicate with VFD and in turn control the speed of induction motor. Main parts of PLC are
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1222 A. Processor – It is brain of PLC It execute various logical and control function Consist of number data processing equipment that facilitates I/O processing. B. Memory- Contains all the programs Hold all the data of PLC Coordinate I/O operation C. I/O Module- Provide a connections to the process that is to be controlled Figure no.2: Block diagram of PLC 2. EXPRIMENTAL WORK A. Experimental setup 1. The Allen-Bradley PowerFlex 4M AC drive is the smallest and most cost effective drive which provides powerful motor speed control in compact, space saving design OVERVIEW OF THE PROPOSED MECHANISM A. V/f method Variation in supply frequency leads to change in speed. Product of flux and supply frequency is directly proportional to the induced stator voltage. When stator drop consider zero then E≈V V α f ϕ If induction motor is to be operated at different frequencieswithpracticallyconstantvalueofpower factor, efficiency, a constant absolute slip, overload capacity and, then with the iron unsaturated, it is essential that the supply voltage V be varied with the change in frequency accordingly. Both output voltage and frequency vary as the speed if the automatic correction provided. Figure no.5: Torque speed characteristics of Induction Motor As induction motor follow the relation Tα V/f So for constant V/f ratio a constant torque can be achieved. However, this control scheme focus to ensure that any particular torque can be obtained at the same flux as operating at normal frequency and voltage. Ns=120f/p From above relation the induction motor speed can be changed by varying the frequency of given becausepolesare inbuilt and cannot contribute in speed control. So for constant V/f ratio torque developed is constant in entire operation. It is the only focus of this method Fig. shows the speed-torque characteristic of IM with V/f control. Figure no.3: Torque –speed characteristics with V/f control Figure no.4: Block diagram of complete setup Power Flex 4M AC is used in this experiment which is cost effective and smallest which provides powerful speed control.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1223 Table -1: VFD specifications used in experiment Motor rating 0.4 kw(.5 H.P) Output 3 phase,0-240 AC voltage range 0-230V Continuous AMP 2.3 A Overload Amp 3.45,60 sec The PLC used in this project is Allen Bradley Micro Logix 1400 series. The main parts of this PLC are CPU, power supply, output module and input module. Table-2: PLC specifications Number of I/O 20 inputs,12 outputs Power supply voltage 24 V DC Power supply inrush current 24 V DC,15 A for 20 ms Power consumption 60 W Table-3: Motor specifications KW 0.37(0.5 HP) RPM 2820 Frequency 50±5% Voltage 415±10% Ambient temperature 50˚C Ampere 1.1 Efficiency 88.6% Conduction of experiment Allen Bradley PLC ,Allen Bradley Power Flex 4M VFD, a 3 phase induction motor was connected for conduction of experiment in which for various values of input supply frequencies, the correspondingvaluesofmotorspeedinRPM were obtained as shown in table 4. Input supply frequency in Hz Motor speed in RPM 15 900 25 1410 30 1750 45 2500 3. CONCLUSIONS The present work describe a mechanismtomonitorVFD by PLC. A complete study of each and every equipment along with their specification is done. Software platform namely Allen Bradley ladder logic programming RS Linux is implemented. A 0.5 Hp 3-Phase Induction Motor was taken for experimental set-up offered various control modes of motor operation. A PLC program is made and verified in RS Linux software. Therefore, the control method discussed in this paper can be applied in every industry where 3 phase induction motor is used. REFERENCES [1] Rinchen Geongmit Dorjee, Monitoring and Control of Variable Frequency Drive Using PLC and SCADA .ISSN:2321-8169,International Journal on Recent and Innovation Trends in Computing and Communication,Volume : 2 Issue: 10. [2] Power electronics by P.S. BHIMRA, Third edition, khanna publication, ISBN No. 81-7409-056. [3] Ashfaq Husain (2002),”Electricmachines”byDhanpatRai publication co.(pvt)Ltd. Educational and Technical Publishers. [4] “Programmable Logic Controller Principles and Applications (2013 edition)” by John W. Webb, Ronald A. Reis by PHI Publishers.
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