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DRYERS and DRYING PROCESS
Drying  An operation in which a liquid, usually water, is removed from a wet solid in equipment termed a dryer.
Dryers Spray dryer Oven dryer Freeze dryer Vacuum dryer Rotary dryer Drum dryer
I. Spray dryer a device used in spray drying can dry a product very quickly compared to other methods of drying
Spray dryer
Spray drying a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray
Spray drying process ATOMIZATION HEATED GAS STREAM SEPARATION
A=Solution or suspension to be dried in B=Atomization gas in 1= Drying gas in, 2=Heating of drying gas 3=Spraying of solution or suspension 4=Drying chamber 5=Part between drying chamber and cyclone 6=Cyclone 7=Drying gas is taken away 8=Collection vessel of product, arrows mean that this is co-current lab-spray dryer
Applications (Spray drying) Food: milk powder, coffee, tea, eggs, cereal, spices, flavorings Pharmaceutical: antibiotics, medical ingredients, additives Industrial: paint pigments, ceramic materials, catalyst supports
II. Oven dryer/ kiln A kiln is a thermally insulated chamber, or oven, in which a controlled temperature regime is produced
Oven drying A drying oven is a device for applying low heat over a long time to a variety of objects for a variety of purposes
Oven drying process
Applications (Oven drying) toilet bowls, sewer pipe, tiles, and glassand porcelain.  manufacture of chlorine gas curing of rubber and plastics
III. Freeze dryer A device used for freeze drying The result is a product that can be stored at room temperature for years without spoilage, or packed in limited storage spaces and reconstituted with water later
Freeze drying also known as lyophilisation is a dehydrationprocess typically used to preservea perishable material or make the material more convenient for transport.
Freeze drying process Cooling  Vacuum chamber sublimation
Applications (Freeze drying) Pharmaceutical companies often use freeze-drying to increase the shelf life of products Food: instant coffee, astronaut food, freeze- dried fruits, cereals Technological industry: freeze-drying is often reserved for materials that are heat-sensitive, such as proteins, enzymes, microorganisms, and blood plasma
IV. Vacuum dryer can be used for delicate materials and save up significant energy quantities due to lower drying temperatures
Vacuum drying Vacuum drying is a process in which materials are dried in a reduced pressure environment, which lowers the heat needed for rapid drying. It does not take place in a true vacuum, despite the name
Vacuum drying process
Applications ( Vacuum drying) commonly used for drying thick hard wood and other materials
V. Rotary dryer A rotary dryer is a device that uses rotation, gravity and warm gasses to dry a material
Rotary drying A direct heated dryer uses the combustion gases generated by the heater mixed with an artificially heated gas. This second gas is nearly always common air, but it can be any inert gas.
Rotary drying process
Applications (Rotary drying) A rotary dryer is a device that uses rotation, gravity and warm gasses to dry a material. These driers range from small household clothes dryers to large industrial systems. Regardless of their size, the majority of rotary dryers work the same way.
VI. Drum dryer adrum dryer is a rotating cylinder that uses steam or hot air to heat feedstockand reduce the moisture content during a manufacturing process
Drum drying Depending upon the products it will be processing, a drum dryer is typically made from cast iron or stainless steel. The length of time the feedstock remains on the drum depends on the original moisture content and the desired ending moisture content
Drum drying process
Application (Drum drying) Powdered milk, starches, breakfast cereals, baby food, instant mashed potatoes

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Dryers

  • 2. Drying  An operation in which a liquid, usually water, is removed from a wet solid in equipment termed a dryer.
  • 3. Dryers Spray dryer Oven dryer Freeze dryer Vacuum dryer Rotary dryer Drum dryer
  • 4. I. Spray dryer a device used in spray drying can dry a product very quickly compared to other methods of drying
  • 6. Spray drying a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray
  • 7. Spray drying process ATOMIZATION HEATED GAS STREAM SEPARATION
  • 8. A=Solution or suspension to be dried in B=Atomization gas in 1= Drying gas in, 2=Heating of drying gas 3=Spraying of solution or suspension 4=Drying chamber 5=Part between drying chamber and cyclone 6=Cyclone 7=Drying gas is taken away 8=Collection vessel of product, arrows mean that this is co-current lab-spray dryer
  • 9. Applications (Spray drying) Food: milk powder, coffee, tea, eggs, cereal, spices, flavorings Pharmaceutical: antibiotics, medical ingredients, additives Industrial: paint pigments, ceramic materials, catalyst supports
  • 10. II. Oven dryer/ kiln A kiln is a thermally insulated chamber, or oven, in which a controlled temperature regime is produced
  • 11. Oven drying A drying oven is a device for applying low heat over a long time to a variety of objects for a variety of purposes
  • 13. Applications (Oven drying) toilet bowls, sewer pipe, tiles, and glassand porcelain. manufacture of chlorine gas curing of rubber and plastics
  • 14. III. Freeze dryer A device used for freeze drying The result is a product that can be stored at room temperature for years without spoilage, or packed in limited storage spaces and reconstituted with water later
  • 15. Freeze drying also known as lyophilisation is a dehydrationprocess typically used to preservea perishable material or make the material more convenient for transport.
  • 16. Freeze drying process Cooling Vacuum chamber sublimation
  • 17. Applications (Freeze drying) Pharmaceutical companies often use freeze-drying to increase the shelf life of products Food: instant coffee, astronaut food, freeze- dried fruits, cereals Technological industry: freeze-drying is often reserved for materials that are heat-sensitive, such as proteins, enzymes, microorganisms, and blood plasma
  • 18. IV. Vacuum dryer can be used for delicate materials and save up significant energy quantities due to lower drying temperatures
  • 19. Vacuum drying Vacuum drying is a process in which materials are dried in a reduced pressure environment, which lowers the heat needed for rapid drying. It does not take place in a true vacuum, despite the name
  • 21. Applications ( Vacuum drying) commonly used for drying thick hard wood and other materials
  • 22. V. Rotary dryer A rotary dryer is a device that uses rotation, gravity and warm gasses to dry a material
  • 23. Rotary drying A direct heated dryer uses the combustion gases generated by the heater mixed with an artificially heated gas. This second gas is nearly always common air, but it can be any inert gas.
  • 25. Applications (Rotary drying) A rotary dryer is a device that uses rotation, gravity and warm gasses to dry a material. These driers range from small household clothes dryers to large industrial systems. Regardless of their size, the majority of rotary dryers work the same way.
  • 26. VI. Drum dryer adrum dryer is a rotating cylinder that uses steam or hot air to heat feedstockand reduce the moisture content during a manufacturing process
  • 27. Drum drying Depending upon the products it will be processing, a drum dryer is typically made from cast iron or stainless steel. The length of time the feedstock remains on the drum depends on the original moisture content and the desired ending moisture content
  • 29. Application (Drum drying) Powdered milk, starches, breakfast cereals, baby food, instant mashed potatoes