DRYERS and DRYING PROCESS
Drying An operation in which a liquid, usually water, is removed from a wet solid in equipment termed a dryer.
DryersSpray dryerOven dryerFreeze dryerVacuum dryerRotary dryerDrum dryer
I. Spray dryera device used in spray dryingcan dry a product very quickly compared to other methods of drying
Spray dryer
Spray dryinga method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gasuse some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray
Spray drying processATOMIZATIONHEATED GAS STREAMSEPARATION
A=Solution or suspension to be dried inB=Atomization gas in1= Drying gas in,2=Heating of drying gas3=Spraying of solution or suspension4=Drying chamber5=Part between drying chamber and cyclone6=Cyclone7=Drying gas is taken away8=Collection vessel of product, arrows mean that this is co-current lab-spray dryer
Applications (Spray drying)Food: milk powder, coffee, tea, eggs, cereal, spices, flavoringsPharmaceutical: antibiotics, medical ingredients, additivesIndustrial: paint pigments, ceramic materials, catalyst supports
II. Oven dryer/ kilnA kiln is a thermally insulated chamber, or oven, in which a controlled temperature regime is produced
Oven dryingA drying oven is a device for applying low heat over a long time to a variety of objects for a variety of purposes
Oven drying process
Applications (Oven drying)toilet bowls, sewer pipe, tiles, and glassand porcelain. manufacture of chlorine gascuring of rubber and plastics
III. Freeze dryerA device used for freeze dryingThe result is a product that can be stored at room temperature for years without spoilage, or packed in limited storage spaces and reconstituted with water later
Freeze dryingalso known as lyophilisationis a dehydrationprocess typically used to preservea perishable material or make the material more convenient for transport.
Freeze drying processCooling Vacuum chambersublimation
Applications (Freeze drying)Pharmaceutical companies often use freeze-drying to increase the shelf life of productsFood: instant coffee, astronaut food, freeze- dried fruits, cerealsTechnological industry: freeze-drying is often reserved for materials that are heat-sensitive, such as proteins, enzymes, microorganisms, and blood plasma
IV. Vacuum dryercan be used for delicate materials and save up significant energy quantities due to lower drying temperatures
Vacuum dryingVacuum drying is a process in which materials are dried in a reduced pressure environment, which lowers the heat needed for rapid drying. It does not take place in a true vacuum, despite the name
Vacuum drying process
Applications ( Vacuum drying)commonly used for drying thick hard wood and other materials
V. Rotary dryerA rotary dryer is a device that uses rotation, gravity and warm gasses to dry a material
Rotary dryingA direct heated dryer uses the combustion gases generated by the heater mixed with an artificially heated gas. This second gas is nearly always common air, but it can be any inert gas.
Rotary drying process
Applications (Rotary drying)A rotary dryer is a device that uses rotation, gravity and warm gasses to dry a material. These driers range from small household clothes dryers to large industrial systems. Regardless of their size, the majority of rotary dryers work the same way.
VI. Drum dryeradrum dryer is a rotating cylinder that uses steam or hot air to heat feedstockand reduce the moisture content during a manufacturing process
Drum dryingDepending upon the products it will be processing, a drum dryer is typically made from cast iron or stainless steel. The length of time the feedstock remains on the drum depends on the original moisture content and the desired ending moisture content
Drum drying process
Application (Drum drying)Powdered milk, starches, breakfast cereals, baby food, instant mashed potatoes

Dryers

  • 1.
  • 2.
    Drying An operation inwhich a liquid, usually water, is removed from a wet solid in equipment termed a dryer.
  • 3.
    DryersSpray dryerOven dryerFreezedryerVacuum dryerRotary dryerDrum dryer
  • 4.
    I. Spray dryeradevice used in spray dryingcan dry a product very quickly compared to other methods of drying
  • 5.
  • 6.
    Spray dryinga methodof producing a dry powder from a liquid or slurry by rapidly drying with a hot gasuse some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray
  • 7.
  • 8.
    A=Solution or suspensionto be dried inB=Atomization gas in1= Drying gas in,2=Heating of drying gas3=Spraying of solution or suspension4=Drying chamber5=Part between drying chamber and cyclone6=Cyclone7=Drying gas is taken away8=Collection vessel of product, arrows mean that this is co-current lab-spray dryer
  • 9.
    Applications (Spray drying)Food: milkpowder, coffee, tea, eggs, cereal, spices, flavoringsPharmaceutical: antibiotics, medical ingredients, additivesIndustrial: paint pigments, ceramic materials, catalyst supports
  • 10.
    II. Oven dryer/kilnA kiln is a thermally insulated chamber, or oven, in which a controlled temperature regime is produced
  • 11.
    Oven dryingA dryingoven is a device for applying low heat over a long time to a variety of objects for a variety of purposes
  • 12.
  • 13.
    Applications (Oven drying)toiletbowls, sewer pipe, tiles, and glassand porcelain. manufacture of chlorine gascuring of rubber and plastics
  • 14.
    III. Freeze dryerAdevice used for freeze dryingThe result is a product that can be stored at room temperature for years without spoilage, or packed in limited storage spaces and reconstituted with water later
  • 15.
    Freeze dryingalso knownas lyophilisationis a dehydrationprocess typically used to preservea perishable material or make the material more convenient for transport.
  • 16.
    Freeze drying processCoolingVacuum chambersublimation
  • 17.
    Applications (Freeze drying)Pharmaceuticalcompanies often use freeze-drying to increase the shelf life of productsFood: instant coffee, astronaut food, freeze- dried fruits, cerealsTechnological industry: freeze-drying is often reserved for materials that are heat-sensitive, such as proteins, enzymes, microorganisms, and blood plasma
  • 18.
    IV. Vacuum dryercanbe used for delicate materials and save up significant energy quantities due to lower drying temperatures
  • 19.
    Vacuum dryingVacuum dryingis a process in which materials are dried in a reduced pressure environment, which lowers the heat needed for rapid drying. It does not take place in a true vacuum, despite the name
  • 20.
  • 21.
    Applications ( Vacuumdrying)commonly used for drying thick hard wood and other materials
  • 22.
    V. Rotary dryerArotary dryer is a device that uses rotation, gravity and warm gasses to dry a material
  • 23.
    Rotary dryingA directheated dryer uses the combustion gases generated by the heater mixed with an artificially heated gas. This second gas is nearly always common air, but it can be any inert gas.
  • 24.
  • 25.
    Applications (Rotary drying)Arotary dryer is a device that uses rotation, gravity and warm gasses to dry a material. These driers range from small household clothes dryers to large industrial systems. Regardless of their size, the majority of rotary dryers work the same way.
  • 26.
    VI. Drum dryeradrum dryer isa rotating cylinder that uses steam or hot air to heat feedstockand reduce the moisture content during a manufacturing process
  • 27.
    Drum dryingDepending uponthe products it will be processing, a drum dryer is typically made from cast iron or stainless steel. The length of time the feedstock remains on the drum depends on the original moisture content and the desired ending moisture content
  • 28.
  • 29.
    Application (Drum drying)Powderedmilk, starches, breakfast cereals, baby food, instant mashed potatoes