December 2018 issue

Knitting industry requires consistent product quality, compatibility of materials, wear protection and scourability.
Klüber Madol 900 N series oils offers you consistent quality using special mineral base oils and additives, which ensures reliable wetting of the
friction points in your knitting machine, keep needle grooves clean and extend the needle life.
– Good wear protection, hence longer service life of stitch-forming elements
– Scourable with conventional washing liquors at low cost, reducing costs in wet processing
Bringing German technology closer to you.
Klüber Lubrication India Pvt. Ltd.
Toll free number: 1800 123 7686
Tel: +91 80 6690 1200 / marketing@in.klueber.com
www.klueber.com
your global specialist
Meet your global
specialist at DTG 2019
9th - 12th Jan, 2019.
ICCB, Dhaka,
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Needle and sinker oils for consistent product quality.

www.textilevaluechain.com46 March 2018

Specialty Yarns Twisting Yarns Texturing Yarns Mono Yarns
PET Chips Polyester Staple Fiber Fully Drawn Yarns (FDY) Air Tex Yarns
ZĞŐŝƐƚĞƌĞĚ KĸĐĞ
6th Floor, Deluxe House B/50,
Kī EĞǁ >ŝŶŬ ZŽĂĚ͕
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Ăǆ нϵϭͲϮϮͲϮϲϳϰϰϯϳϳ
Silvassa Plant
^ƵƌǀĞǇ EŽ͘ ϭϳϵͬϭͬϮ͕ ϭϳϵͬϭͬϰ
sŝůůĂŐĞ͗ ^ŝůŝ
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Daman Plant
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ĂĐŚŝŐĂŵ͕
ĂŵĂŶ ʹ ϯϵϲ ϮϭϬ
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,ĞĂĚ KĸĐĞ
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ZŝŶŐ ZŽĂĚ͕
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ŵĂŝů ͗ ĐŽƌƉŽƌĂƚĞΛƐŚƵďŚĂůĂŬƐŚŵŝ͘ĐŽŵ
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ŝƐ ƚŚĞ ůĂƚĞƐƚ ŝŶ ƚŚĞ ƐƚĂƚĞ ŽĨ Ăƌƚ͘
WƌŽĚƵĐƚ ĚĞǀĞůŽƉŵĞŶƚ
/ƚ ŝƐ Ă ĐŽŶƟŶƵŽƵƐ ƉƌŽĐĞƐƐ͘ ŽŵƉĂŶǇ ŚĂƐ ƐƵĐĐĞƐƐĨƵůůǇ ŝŶƚƌŽĚƵĐĞĚ ǀĂƌŝŽƵƐ ŐĂŵƵƚ ŽĨ ƉŽůǇĞƐƚĞƌ dz͕ dz͕ z͕ DŽŶŽ ƉƌŽĚƵĐƚƐ ǁŝƚŚ ĚŝīĞƌĞŶƚ ƌĂŶŐĞƐ ŽĨ ĚĞŶŝĞƌƐ ĨŽƌ
ŶĞǁ ĂŶĚ ŝŶŶŽǀĂƟǀĞ ĂƉƉůŝĐĂƟŽŶƐ ŝŶ ƚĞǆƟůĞƐͬ ŶŽŶͲ ƚĞǆƟůĞƐ ĂŶĚ ĨŽƌ ƐŽŵĞ ŝŶĚƵƐƚƌŝĂů ƉƵƌƉŽƐĞ͘
DĂƌŬĞƚ ĚĞǀĞůŽƉŵĞŶƚ
tĞ ĂƌĞ ƉĞŶĞƚƌĂƟŶŐ ŶĞǁ ŵĂƌŬĞƚ ĂĐƌŽƐƐ ƚŚĞ ŐůŽďĞ͘ ^ŽŵĞ ƌĞĐĞŶƚůǇ ĂĚĚĞĚ ŵĂƌŬĞƚƐ ĂƌĞ ƚŚŝŽƉŝĂ͕ WĞƌƵ͕ ŚŝůĞ͕ ŽůƵŵďŝĂ͕ h^ ͕ ŽƌĞĂ͕ sŝĞƚŶĂŵ͕ ZƵƐƐŝĂ ĞƚĐ͘ tĞ ĂƌĞ
ĞǆƉĂŶĚŝŶŐ ŽƵƌ ŐĞŽŐƌĂƉŚŝĐĂů ƐĐŽƉĞ ǁŝƚŚ ƌĞƐƉĞĐƚ ƚŽ ŶĞǁ ĂƌĞĂƐ ůŝŬĞ ĞůĂƌƵƐ͕ /ƚĂůǇ͕ :ĂƉĂŶ ĞƚĐ ĂŶĚ ƚŽ ŶĞǁ ĂƉƉůŝĐĂƟŽŶ ŽĨ ƉƌŽĚƵĐƚƐ͘
CORPORATE SOCIAL RESPONSIBILITY
^ŚƵďŚĂůĂŬƐŚŵŝ 'ƌŽƵƉ ŚĂƐ ĚĞĚŝĐĂƚĞĚ ƌĞƐŽƵƌĐĞƐ ĨŽƌ ƚŚĞ ƐŽĐŝĞƚǇ ĂŶĚ ƉƌŽŵŽƚĞƐ ǁĞůĨĂƌĞ ĂĐƟǀŝƟĞƐ ŝŶ ƚŚĞ ĂƌĞĂƐ ŽĨ ŚĞĂůƚŚ Θ ĞĚƵĐĂƟŽŶ͕ ĐŽŵŵƵŶŝƚǇ ĚĞǀĞůŽƉŵĞŶƚ
ĂŶĚ ĞŶǀŝƌŽŶŵĞŶƚ ƉƌŽƚĞĐƟŽŶ͘ ĐƌŽƐƐ Ăůů ŝƚƐ ŵĂŶƵĨĂĐƚƵƌŝŶŐ ƵŶŝƚƐ͕ ^ŚƵďŚĂůĂŬƐŚŵŝ ƌĞŐƵůĂƌůǇ ƵŶĚĞƌƚĂŬĞƐ ǁĞůĨĂƌĞ ĂĐƟǀŝƟĞƐ ĨŽƌ ŝƚƐ ŶĞŝŐŚďŽƌŝŶŐ ĐŽŵŵƵŶŝƚǇ ůĞĂĚŝŶŐ
ƚŽ ďĞƩĞƌ ĨĂĐŝůŝƟĞƐ ĨŽƌ ƚŚĞ ƐŽĐŝĞƚǇ͘ ĞůŽǁ ĂƌĞ ůŝƐƚĞĚ ƐŽŵĞ ŽĨ ŽƵƌ ^ŽĐŝĂů ZĞƐƉŽŶƐŝďŝůŝƚǇ ŝŶŝƟĂƟǀĞƐ͘

YARN STEAMING AUTOCLAVE
VERTICAL DYEING MACHINE (H.T.H.P.)YARN CONDITIONING PLANT
HORIZONTALTUBULAR DYEING MACHINES (H.T.H.P)
Address :-
Blue Moon Machines Mfg. Co.
Plot No. 201, 'F' Road No. 6, New INDS ESTATE, Udhna
Surat - 394 210 (Guj.) India.
Phone No. : + 91 261 2277973
Mobile No. : +91 9712911052
Keeping pace with time and technology, we strive to offer our customers with hi-tech machinery and latest equipment that assist them to enhance
their production capability and reduce their input cost. Incepted in the year 1968, we are an eminent manufacturer and exporter of cost effective
and high performing machineries
• Yarn Conditioning Plant
• Vertical Dyeing Machine (H.T.H.P.)
• Yarn Steaming Autoclave
• Horizontal Tubular Dyeing Machines (H.T.H.P)
• Autoclave For AAC Plant
• BOILERS
• Chemical Industries Machinery like Condenser , Heat Exchangers, Reactors, Vessels Tanks
• Continues Polyester Plant Machinery like Heat Exchangers, Reactors, Vessels Tanks
Godown Address: Post Box No. 1248, Road No. 12, M. G. Road,
Udhna Udyog Nagar, Udhna, Surat, Gujarat - 394210, India
Email : sales@bluemoonmachines.in
Web: www.bluemoonmachines.in
Contact Persons :
Mr. Mustan Moizbhai Kalavadwala : +91 98251 20452
Mr. Shabbir Moizbhai Kalavadwala : +91 97129 11052

15www.textilevaluechain.comDecember 2018
DECEMBER 2018CONTENT
COVER STORY
17- Sizing: The Heart Of Weaving By D.K.T.E Professors
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25- Sizing Faults its Causes
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INDUSTRY
Mr. Devchand Chheda : City Editor - Vyapar ( Jan mabhumi Group)
Mr. Manohar Samuel : President, Birla Cellulose, Grasim Industries
Mr. Shailendra Pandey : VP (Head – Sales and Marketing), Indian Rayon
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Mr. Avinash Mayekar : Consulting Editor
Dr. N.N. Mahapatra : Business Head (DYES),
Shree Pushkar Chemicals Fertilisers Ltd.
Mr. R.D. Udeshi : President- Polyester Chain,
Reliance Industries Ltd.
EDUCATION / RESEARCH
Mr. B.V. Doctor : HOD knitting, SASMIRA
Dr. Ela Dedhia : Associate Professor, Nirmala Niketan College
Dr. Mangesh D. Teli : Professor, Dean ICT
Mr. R.M. Shankar : Asst. Director, ATIRA
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16 www.textilevaluechain.com December 2018
‘‘
Industry feeling slow and steady growth…
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Ms. Jigna Shah
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EDITORTIAL

COVER STORY
Introduction
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Various stresses acting on warp during weaving
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forces.
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Object of sizing
Object of sizing is Increase the weavability of warp yarn
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COVER STORY
INNOVATIONS IN WEAVING MACHINES
A SCIENTIFIC APPROACH
Abstract
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tors.
Introduction
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I.) Innovations improving the Performance of the ma-
chine.
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1. Developments enhancing the Productivity:
A. Changing the media of weft transfer in looms:
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TYPES OF
LOOM (190
CM width)
LOOM
SPEED
(RPM)
EXPECTED
EFFICIENCY
(%)
TYPES OF
preparatory
MACHINES
COUNT SPEED
(MTS/
MIN)
BREAKS/100 MTS
AND 400 ENDS
(upto 50s Ne)
PRODUCTI
ON/
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(MTRS)
NON-AUTO
144 90
CONVENTION
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16S 1000 90 365
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AL WARPING
MACHINE
- 100 3 18,000
RAPIER
450 90
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MACHINE
- 450 2 24,100
AIR-JET
1000 90
SUPER SPEED
WARPING
MACHINE
- 800
to
1000
1 45500 @
900 MPM
SPEED

COVER STORY
Fig (1-a) Fig (1-b)
Fig (1-c)
B. Changing the design and shapes of the spares:
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Fig (2)
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the shuttle.
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1. Developments changed the media of control:
A. Mechanical to Electrical / Electronic:-
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WHUV RQ $LU MHW ORRPV FRQWUROOLQJ WKH SUHFLVH WLPLQJ VHW
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COVER STORY
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B. Mechanical to Hydraulic and
Pneumatic:-
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Fig (12)
C. Replacing the metallurgy of
the spares:-
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Fig (13)
D. Developments in Designs Motions:-
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III.) Innovations conserved Energy :
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COVER STORY
Table 2
POWER CONSUMPTION PER LOOM SHIFT OF 8 HOURS
TYPES OF LOOM (190 cms) POWER CONSUMPTION
PER LOOM SHIFT OF 8
HOURS (IN UNITS)
NON-AUTO
AUTO
$872 +Ζ*+ 63(('
352-(7Ζ/(
5$3Ζ(5
$Ζ5-(7 )25 $Ζ5 20-
35(6625 WR SRZ-
HU VDYLQJ LV SRVVLEOH GXH
WR UHFHQW GHYHORSPHQW LQ
YDULRXV DVSHFWV RI ORRP

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SRZHU FRQVXPHG E $LU -HW ORRP LV KLJKHVW GXH WR $LU
RPSUHVVRU WKH SURGXFWLRQ FRVW PHWHU RI WKH IDEULF
SURGXFHG RQ $LUMHW ORRP ZRUNV RXW WR EH YHU OHVV WKDQ
RWKHU WSHV RI ORRPV GXH WR IDFWRUV OLNH ORRP VSHHG
PDLQWHQDQFH DQG ODERXU FRVWV HWF
A.) Developments in Drive Systems / motions:-
R 6ROLG FDVW LURQ ORRP IUDPHV RI 6KXWWOHOHVV ORRPV DO-
ORZV WKH PRXQWLQJ RI (OHFWULF PRWRU RYHU WKH ORRP
WKXV WKH SXOO H[HUWHG E WKH PRWRU RQ WKH ORRP VKDIW
LV OHVV DV GULYLQJ LV DJDLQVW WKH FHQWUH RI JUDYLW :KLOH
WKDW FUHDWHG E WKH ȵRRU PRWRU RI WKH RQYHQWLRQDO
ORRP LV WRZDUGV WKH FHQWUH RI *UDYLW VR OHDGV WR
IUHTXHQW EUHDNDJHV RI WKH VKDIW 7KLV KDV DOVR HQDEOHG
WKH (OHFWULF PRWRU WR FRPH FORVH WR WKH ORRPV SXOOH
DQG KDV UHGXFHG WKH ORVV RI (QHUJ LQ WUDQVPLVVLRQ RI
GULYH
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WKHU WR 7UDSH]RLG EHOWV LQ VKXWWOHOHVV ORRPV ZKLFK
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R )ULFWLRQ GULYH WR ZDUSHU GUXP LV FRQYHUWHG WR GLUHFW
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B.) Developments in Designs / Shapes of spares:-
R +HDY PHWDO VOH ZLWK 5HHG FDS LV UHSODFHG E OLJKW
PHWDO DOOR SURȴOH VOH ZLWK HOLPLQDWLRQ RI 5HHG FDS
JLYLQJ PD[LPXP LQWHJULW DQG SHUIHFWO EDODQFH
R 3URȴOH UHHGV RQ $LU MHW ORRPV KDYH HOLPLQDWHG WKH UH-
TXLUHPHQW RI 5DSLHU JXLGHV RQ UHOD QR]]OHV
R 'XDO DLU WDQNV DW GL΍HUHQW DLU SUHVVXUHV DQG (OHFWURQLF
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SODFHG E JULSSHUV RI 5DSLHU ORRPV PDGH XS RI OLJKW
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IV.) Innovations brought down Cost of Maintenance
Labour: -
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WKH ODERXU FRVW LV JLYHQ LQ 7DEOH Ȃ EHORZ
TYPES OF
LOOM
(190 cms)
AVG. SAL-
ARY PER
WEAVER
PER
MONTH
(Rs.)
LABOUR
COST FOR
INSERT-
ING 10,000
PICKS (Rs.)
MAINTE-
NANCE COST
BPER LOOM
SHIFT (RS)
SPINDLES/
WINDER
NON-
AUTO
-
AUTO -
AUTO
+Ζ*+
SPEED
-
352-(-
7Ζ/(
-
5$3Ζ(5 -
$Ζ5-(7 -
25'Ζ1$5
:Ζ1'Ζ1*
S

56 3
63Ζ1'/(
6+Ζ)7 2)
+56

+Ζ*+
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56 '$
# +56
6+Ζ)7 56
'$
# +56
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- 56 63Ζ1-
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683(5
SPEED
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56 '$
# +56
6+Ζ)7 56
'$
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- 56 63Ζ1-
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COVER STORY
$OVR WKH PDLQWHQDQFH DQG ODERXU FRVW LV GLUHFWO UHODWHG WR
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GXUHV RI WKHLU DSSOLFDWLRQ
1. Developments in Designs / Systems: -
ȏ 0DMRU PRWLRQV RI WKH VKXWWOHOHVV ORRPV UXQ LQ WKH RLO
EDWKV HQFORVHG LQ WKH ORRP IUDPH WKXV UHGXFLQJ FOHDQLQJ
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Fig (14)
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fabric etc.
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LW FDQ EH VHHQ WKDW WKH TXDQWLW RI WKH OXEULFDQWV VDYHG
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ZLWK VSHFLDO IHDWXUHV
Table – 3
(The lubricant cost to be increased by 15 to 20% per for
the following machines)
V.) Innovations taking care of User Friendly and Envi-
ronment friendly aspects.
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WRR RXWVLGH WKH ORRP PDNHV VLPSOLFLW RI WKH RSHUDWRU
R 3URYLVLRQ RI VQDS ORFN DQG VFUHZV RQ WKH WRS RI VKHG-
GLQJ KDUQHVV RI $LU MHW ORRPV KDV PDGH WKH UHPRYDO GLV-
PDQWOLQJ RI WKH KDUQHVV YHU VLPSOH TXLFN DQG HDV ZKLOH
FKDQJLQJ WKH KHDOG IUDPHV E
MXVW ORFNLQJ DQG XQORFNLQJ WKH
GULYLQJ URGV DQG DGMXVWLQJ WKH
harness height just by turning
WKH VFUHZV ȴJ

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DQG EREELQV LV UHSODFHG E
$XWR GRɝQJ VVWHPV RQ
No.of
spindle/
M/c. (lacs)
Lubricant ConsumpƟon
Oil/Year (ltrs) Grease/Year (kg.)
Sizing
ConvenƟonal 0.084 1,51,200
(@ 18 lts./M/c.)
33,600
(@ 4 kg/m/c.)
2) MulƟ Cylinder 0.056 1,40,000
(@ 25 lts./M/c.)
35,000
(@ 6.25 Kg/m/c.)
3) Hi-tech High
Speed
0.001 2,200
(@ 22 lts./M/c.)
1,200
(@ 12 kg/m/c.)
Looms
ConvenƟonal Non-
auto
17.00 2,55,00,000
(@ 15 lts./Loom)
17,00,000
(@ 1 kg/loom)
2) Auto High Speed 2.30 57,50,000
(@ 25 lts./Loom)
69,00,000
(@ 30 Kg/loom)
ShuƩleless
a) ProjecƟle
0.15 13,50,000
(@ 90 lts./Loom)
b) Rapier 0.07 3,01,000
(@ 43 lts./Loom)
35,000
(@ 5 kg/loom)
c) Air-Jet 0.03 66,000
(@ 22 lts./Loom)
30,000
(@ 10 kg/loom)
Pirn Winding
1) Orthodox
ConvenƟonal
15.30 6,12,000
(@ 0.40 lts./spdls.)
Nil
2) Developed High
Speed
0.50 90,000
(@ 1.80 lts./ spdl)
15,000
(@ 0.30 Kg/spdl)
Cone Winding
1) ConvenƟonal 0.12 3,000
(@ 0.25 lts./spdls.)
2400
(@ 0.2 Kg/spdl)
2) Modern High
Speed
0.04 4,800
(@ 1.2 lts./ spdl)
2,000
(@ 0.5 Kg/spdl)
Warping
1) Cimmco Type
ConvenƟonal
0.19 4,75,000
(@ 25 lts./m/c.)
38000
(@ 2 Kg/m/c.)
2) High Speed 0.075 2,02,500
(@ 27 lts./m/c.)
37500
(@ 5 Kg/m/c.)
3) Super Speed 0.005 30,000
(@ 60 lts./m/c.)
1250
(@ 2½ Kg/m/c.)

COVER STORY
NEWS
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gears enable the changing of
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TEXFAIR 2019
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December 2018 issue

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