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VOLUME 11 l ISSUE NO. 1 l RS 100 l PAGES 108
ISSN NO : 2278-8972 l RNI NO : MAHENG/2012/43707
www.textilevaluechain.in
JANUARY 2023 POST INDIA ITME 2022
1 1 t h
A N N I V E R S A R Y S P E C I A L I S S U E
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TEX
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IS .
E T
D V
O
B G
Y
R
S
B
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O
T
T
E
X
PSCP
Approved Supply Chain Vendors
Truetzschler Blowroom Line
LMW Ring Frame
Uster AFIS - HVI
UT-5
“A” RANK
High Tenacity
Near Virgin Polyester Staple Fibre
For Yarns & Non Wovens
Denier 1 to 25 Cut 25 to 102 MM
connect@jbecotex.com
www.jbecotex.com
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R
100% DYEING GUARANTEE
Barcode, Sample & Reports
JANUARY 2023
6 www.textilevaluechain.in
CONTENT
COVER STORY :
Automation in Textile Industry - 10
LMW’s Mr. Sankar M on New Launches at India ITME ’22 - 13
Future of Textile Machinery Market: Mr. Anandkumar - 17
B-Tex’s Auto-Cut-Pack system by Mr. Bhupinder Singh – 20
Yamuna’s new launches at India ITME ’22 - 23
COVER: VATSAL EXPORTS - 1
GATE FOLD: RSB - 2-3
FRONT INSIDE: JB ECOTEX - 4
BACK INSIDE: RAYSIL - 107
BACK: RAYMOND - 108
EVENT CALENDAR - 90
ADVERTISER INDEX :
SITEX 23 :
Live saree jacquard weaving at Staubli’s booth - 43
INDUSTRY UPDATE :
Texcom Invests in Bruckner power frame stenter - 44
Truetzschler card clothing expands its site in Neubulach - 47
KappAhl partners with TruceTrace - 49
Marzoli Announces Its ambitious roadmap - 50
REVIEW PAPER :
Study on Health Problems of sewing machine operators - 69
Extraction and use of Natural Dyes – 75
GOVERNMENT INITIATIVES :
Muzaffarpur Bag Cluster - 79
MARKET REPORT :
Home Textile - 83
Natural, MMF, Nonwovens - 85
Textile and Apparels - 87
International Textile Industry Statistics - 88
A Glimpse of CEO Conclave - 26
SA Pharmachem : Best Initiatives in Pollution Control Technology - 29
Present & Future in Textile Printing: SPG Prints - 32
Empowering Textiles of India - 35
Check the Latest Innovations in ITME ’22 - 39
POST ITME 22 :
Latest Trends for Spring Season by Reshamandi - 53
TREND FORECAST :
Marketing: An Essential tool for successful business ventures - 61
INTERVIEW: EDUCATIONIST :
PicConnect: Connecting the Textile Industry! - 55
Latest Innovation in Sustainable dyeing - 57
SpectraVision by Datacolor - 59
INNOVATION CORNER :
How to become an apparel consultant - 64
SKILL DEVELOPMENT :
Sustainability in Textile Industry and strategic innovation - 66
SUSTAINABLE DEVELOPMENT :
Curtain Raiser for Technotex 2023 - 92
10th
Intex India - 95
HGH India 2022 - 98
ISCMA Annual Get-together - 100
Sustainable Dynamics in Fashion: Dr. Ulhas Nimkar – 102
POST EVENT UPDATE :
B-Tex - 5
Niva Exports - 7
Yash Machines – 9
Real Prince – 12
Zydex - 16
Balaji Santoni - 19
Yarn Fair - 22
DTG - 25
ITMA Milan – 28
Unitech Texmech – 31
Omax – 34
Uster - 38
TechTextil - 41
Wellknown – 42
D. Badami Fashion – 46
KEN India – 48
Texfab Industries – 54
Art Yarn - 56
Datacolor – 60
Saurer – 68
Cosmo – 74
Alliance Fibre – 78
ATE Processing – 82
Ramkrishna Cotspin – 86
Shahlon Silk – 91
Swissmem – 94
Staubli – 97
Chintamani Export – 99
GSCS – 101
SSPL - 103
Bhairav plant - 104
Domotex - 105
Technotex - 106
7
JANUARY 2023
www.textilevaluechain.in
JANUARY 2023
8 www.textilevaluechain.in
Automation in Textile Industry
and a Review of
India ITME 2022!
Automation has become an increasingly important topic in
the textile industry in recent years, as manufacturers look
for ways to streamline their operations and increase
efficiency. The use of advanced technology, such as
robotics and artificial intelligence, has allowed companies
to automate various tasks, from material handling to
quality control.
One key event that highlights the importance of
automation in the textile industry is the India
International Textile Machinery Exhibition (ITME), which is
held every four years. The 2022 edition was special
because it was happening after six years due to COVID-19.
The use of automation in the textile industry has numerous
benefits. For one, it can help to improve the accuracy and
consistency of various processes, such as dyeing, printing,
and finishing. This can lead to higher quality products and
reduced waste, which is good for both the environment
and the bottom line.
In addition, automation can help to reduce the need for
manual labour, which can be physically demanding and
potentially hazardous. It can also help to improve working
conditions, as employees are able to work with less strain
and stress.
However, it is important to note that automation also brings
challenges, such as the potential for job displacement. It is
important for companies to consider the impact on their
workforce and to ensure that employees are trained in the
skills needed for the jobs of the future.
The use of automation in the textile industry has the
potential to bring significant benefits, both for
manufacturers and for the environment. As the industry
continues to evolve, it will be important for companies to
carefully consider the role of automation and how it can be
used to enhance efficiency and sustainability.
Hrushikesh Takbhate
EDITORIAL TEAM
EDITOR AND PUBLISHER
Ms. Jigna Shah
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accurate information. The views expressed in the
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Textile Value Chain
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Fabric Rewinding Machines
Fabric Folding Machines
Slitting & Cutting Solutions
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JANUARY 2023
10 www.textilevaluechain.in
AUTOMATION In Textile Industry:
A Comprehensive Overview
Automation in textile machinery has been a topic of
significant interest in India in recent years, as textile
manufacturers seek to increase efficiency and reduce
costs in a highly competitive industry. Automation in
the textile industry refers to the use of technology and
machines to perform tasks that were previously done
by humans. This includes everything from spinning
and weaving to finishing and packaging. Automation
has brought about many changes to the textile
industry, and there are both advantages and
disadvantages to consider.
One of the primary benefits of automation in the
textile industry is increased efficiency. Automated
systems are able to operate at a much faster pace
than manual labour, which allows manufacturers to
increase their production capacity and reduce the
time required to complete tasks. This can lead to
significant cost savings, as manufacturers can produce
more goods in less time, while also reducing the need
for labour.
In addition to increased efficiency, automation can
also improve the quality of textile products.
Automated systems are able to operate with greater
precision and consistency than manual labour, which
can help to reduce defects and improve the overall
quality of the finished product. This can be
particularly beneficial in the textile industry, where
even minor defects can have a significant impact on
the quality of the final product.
Another benefit of automation in the textile industry
is improved safety. Automated systems can reduce the
risk of injury to workers, as they are not required to
perform tasks that may be physically demanding or
hazardous. This can help to improve working
conditions and create a safer environment for
employees.
There are several key technologies that are driving the
adoption of automation in the textile industry in
India. One of the most significant is robotic
automation, which allows manufacturers to automate
a wide range of tasks, including material handling,
cutting, and sewing. Robotic automation can be
particularly useful in the textile industry, as it allows
manufacturers to handle large volumes of material
and complete tasks with high levels of precision and
consistency.
Another important technology in the automation of
the textile industry is machine learning, which allows
machines to learn and adapt to new tasks and
environments over time. This can help to improve the
efficiency and effectiveness of automated systems, as
they are able to learn from their mistakes and
continually improve their performance.
In addition to these technologies, there are also a
number of other tools and systems that are being
used to automate the textile industry in India. These
include computer-aided design (CAD) systems, which
allow manufacturers to design and test new products
using computer simulations, and advanced sensors
and monitoring systems, which can help to improve
the efficiency and accuracy of automated systems.
Overall, automation in the textile industry in India is
providing a range of benefits to manufacturers,
including increased efficiency, improved quality, and
enhanced safety. With the continued development
and adoption of new technologies, it is likely that
automation will play an even larger role in the textile
industry in the future.
COVER STORY
BY TVC TEAM
11
JANUARY 2023
www.textilevaluechain.in
However, there are also some disadvantages to
automation in the textile industry. One of the main
concerns is the potential for job loss. As machines take
over certain tasks, there may be a need for fewer
human workers. This can lead to unemployment and a
decline in the number of jobs available in the industry.
In addition, some workers may be concerned about
the potential for machines to eventually replace them
entirely.
Another disadvantage of automation in the textile
industry is the cost. While automation can lead to cost
savings in the long run, the initial investment in
technology and machinery can be expensive. This can
be a barrier for smaller companies or those with
limited financial resources. In addition, there may be
ongoing costs associated with maintaining and
repairing the machinery, as well as training workers to
use it.
Automation in the textile industry can also have
negative environmental impacts. While some
automation technologies can be more energy-
efficient than their human counterparts, the
production and disposal of machines can contribute
to pollution and waste. In addition, automation may
lead to a greater reliance on fossil fuels, as machines
often require electricity to operate.
Automation has brought about significant innovation
in the textile industry, impacting every aspect of
production from spinning and weaving to processing
and garmenting. This has allowed manufacturers to
increase efficiency, improve quality, and enhance
safety in the industry. However, the fast fashion world
has created a paradox for the textile industry as
consumers demand both fast and high - quality
products.
In order to meet these demands, automation
has become increasingly important in the textile
industry. Automated systems are able to operate at
a faster pace, with greater precision and consistency,
which can help to produce high - quality products
quickly. However, this also requires a shift towards a
more tech-savvy workforce, as workers need to be
able to handle and operate these automated
machines.
While automation can help to meet the demands of
fast fashion consumers, it is important for companies
to also consider the needs of those who prioritize
quality over speed. This can be achieved through the
use of advanced technologies such as machine
learning, which allows machines to adapt and improve
their performance over time, and through the
implementation of strict quality control measures.
In conclusion, automation in the textile industry has
both advantages and disadvantages. On the one
hand, it can increase efficiency and productivity,
improve safety, and lead to improved working
conditions for employees. On the other hand, it can
lead to job loss, be expensive to implement, and have
negative environmental impacts. Companies and
policymakers must carefully consider the potential
trade-offs of automation in order to make informed
decisions about its use in the textile industry.
13
JANUARY 2023
www.textilevaluechain.in
Tell us something about the new innovations by LMW
for the India ITME 2022
In the India ITME exhibition, which is being held after
six years of gap. we have brought in new technology
under the banner of 4S. 4S stands for Smart Solutions
for Spinning Success, as all our machines are SMART
and are built to ensure success and sustainability of
our customers the products on the display include.
Ringframe with RAP (Ringframe Auto Piecing), which
is automatic piecing and connected to the link
coner, which is indigenously developed by us in order
to serve customers from start to end; i.e. from raw
fibre processing to packaged yarn.
What key areas you would recommend for start-ups
to be successful in the industry?
I would only recommend one or two key points. The
first thing is the facility of inhouse R & D, and that’s
going to play a critical role with respect to the start-
ups and the inhouse R & D is the one which would be
vital for success. Subsequently the modern
manufacturing facility that would enable them to
roll out the product with the complete ownership of
process. If these two are right, I don’t see any reason
for any start-ups to have any hiccup, and they would
only prosper in the field whichever they embark on.
I’m sure there are many examples of start-ups who
have been successful this way. We’ve been successful.
I think I would only like to advise all the start-ups to
emulate this formula and that would enable them to
be successful.
Why LMW choose to showcase its new launches in
India ITME 2022 and what are its plan for global
market?
At LMW, we are always striving to propel success and
growth of Indian business ecosystem. Our
global success does not steer our focus away from
needs of Indian customers. The products which we
have showcased are built on new technology
indigenously developed by us and that’s why we
would prefer all our new launches are done in India
and some of the technology which are adaptable to
the global market, we would take over there and then
showcase it for our customers in the global market.
In INDIA ITME 2022, LMW launched five new
machines and one new user interface system and new
service called LMW PACE for life cycle services, let’s
have a look at each machinery and what are the
features they came equipped with.
The LMW Auto Leveller Draw Frame LDF3 2S is a
high-performance machine that is designed to deliver
maximum efficiency and productivity. One of its
standout features is its impressive delivery speed of
up to 1100 mpm, which ensures that the machine can
keep up with even the most demanding production
schedules. In addition to its speed, the LDF3 2S also
boasts a 4 over 3 loaded drafting system with a
pressure bar, which helps to ensure that the machine
produces a consistent and high-quality output.
The LMW Lakshmi Auto Winder LAW 60 is a highly
advanced machine that is designed to deliver optimal
efficiency and productivity in yarn processing
applications. One of its standout features is its ability
to process a wide range of counts, from 16’s to 10’s
Ne, which makes it highly versatile and suitable for use
in a variety of different settings. In addition, the LAW
LMW Launches Five New Feature Packed Machines, IoT Enabled Real-Time
Monitoring System And A New Customer Engagement Programme Called
‘PACE’ For Life Cycle Support At India ITME 2022
Mr. Sankar M., the President of Textile Machinery
division of Lakshmi Machine Works Ltd, in the
exclusive interview with Textile Value Chain at India
ITME 2022, spoke at length on the new launches by
LMW at the show and the tips to succeed for
start-ups in the industry. Mr. Sankar M
President
Lakshmi Machine Works Ltd.
COVER STORY
JANUARY 2023
12 www.textilevaluechain.in
JANUARY 2023
14 www.textilevaluechain.in
Tell us something about the new innovations by LMW
for the India ITME 2022
In the India ITME exhibition, which is being held after
six years of gap. we have brought in new technology
under the banner of 4S. 4S stands for Smart Solutions
for Spinning Success, as all our machines are SMART
and are built to ensure success and sustainability of
our customers the products on the display include.
Ringframe with RAP (Ringframe Auto Piecing), which
is automatic piecing and connected to the link
coner, which is indigenously developed by us in order
to serve customers from start to end; i.e. from raw
fibre processing to packaged yarn.
What key areas you would recommend for start-ups
to be successful in the industry?
I would only recommend one or two key points. The
first thing is the facility of inhouse R & D, and that’s
going to play a critical role with respect to the start-
ups and the inhouse R & D is the one which would be
vital for success. Subsequently the modern
manufacturing facility that would enable them to
roll out the product with the complete ownership of
process. If these two are right, I don’t see any reason
for any start-ups to have any hiccup, and they would
only prosper in the field whichever they embark on.
I’m sure there are many examples of start-ups who
have been successful this way. We’ve been successful.
I think I would only like to advise all the start-ups to
emulate this formula and that would enable them to
be successful.
Why LMW choose to showcase its new launches in
India ITME 2022 and what are its plan for global
market?
At LMW, we are always striving to propel success and
growth of Indian business ecosystem. Our
global success does not steer our focus away from
needs of Indian customers. The products which we
have showcased are built on new technology
indigenously developed by us and that’s why we would
prefer all our new launches are done in India and some
of the technology which are adaptable to the global
market, we would take over there and then showcase
it for our customers in the global market.
In INDIA ITME 2022, LMW launched five new
machines and one new user interface system and new
service called LMW PACE for life cycle services, let’s
have a look at each machinery and what are the
features they came equipped with.
The LMW Auto Leveller Draw Frame LDF3 2S is a
high-performance machine that is designed to deliver
maximum efficiency and productivity. One of its
standout features is its impressive delivery speed of
up to 1100 mpm, which ensures that the machine can
keep up with even the most demanding production
schedules. In addition to its speed, the LDF3 2S also
boasts a 4 over 3 loaded drafting system with a
pressure bar, which helps to ensure that the machine
produces a consistent and high-quality output.
The LMW Lakshmi Auto Winder LAW 60 is a highly
advanced machine that is designed to deliver optimal
efficiency and productivity in yarn processing
applications. One of its standout features is its ability
to process a wide range of counts, from 16’s to 10’s Ne,
which makes it highly versatile and suitable for use in
a variety of different settings. In addition, the LAW 60
features a doffer with Fuzzy logic for efficient
package removal, which helps to ensure that the
machine produces a high-quality output with minimal
waste. The winding head start feature is also a useful
feature that helps to ensure that the machine gets up
to speed quickly and smoothly, further enhancing its
efficiency and performance.
The CARD LC636 S CDS and FIX FIL CAN Changer is a
highly advanced machine that is designed to deliver
optimal efficiency and productivity in carding
applications. One of its standout features is its
impressive production rate, with the ability to
produce up to 250kg/hr, making it an ideal choice for
use in high-volume manufacturing environments. The
machine also has a working width of 1500 mm, which
allows it to handle a wide range of material sizes and
types. In addition, the CARD LC636 S CDS and FIX FIL
CAN Changer features a swingable delivery duct for
15
JANUARY 2023
www.textilevaluechain.in
easy access, which is a patented design that helps to
improve the machine’s overall efficiency and ease of
use. The brass clip with improved flat (patent applied)
is another useful feature that helps to ensure that the
machine produces a high-quality output with minimal
waste.
The Ring frame Auto Piecing (RAP) is a highly
advanced machine that is designed to deliver
optimal efficiency and productivity in ring
spinning applications. One of its standout
features is its impressive piecing cycle time, with an
average time of just 35 seconds, which helps to ensure
that the machine can keep up with even the most
demanding production schedules. In addition, the
RAP captures the broken end from the package in a
unique way without lifting the package, thereby
eliminating any contamination on the cop outer
surface. This helps to enhance and retain the quality
of the yarn, which is an important consideration for
many yarn processing applications.
The Lakshmi Jet Spinning - LJS9 is a highly advanced
machine that is designed to deliver optimal efficiency
and productivity in spinning and yarn processing
applications. One of its standout features is its seed
yarn piecing system, which helps to enhance the
yarn joining quality and improve the overall
consistency of the output. The LJS9 also has a lower
footprint of up to 40% due to its double-sided
concept, which makes it an ideal choice for
use in environments where space is limited. In
addition, the machine is easy to operate and
maintain, with a user - friendly interface and simple
maintenance requirements.
Apart from the above-mentioned machines, LMW also
launched SPIN CONNCET their new monitoring and control
system.
SPIN CONNECT is a revolutionary web-based monitoring
and control system that is designed to provide an all-in-one
solution for managing spinning mills. With its advanced
digital capabilities, SPIN CONNECT connects all machinery
and provides real - time information on production,
quality, maintenance, and more, all in a single window. This
allows the management team, technical team, and
operators to monitor and manage the spinning mill with
ease, optimizing processes and effectively utilizing
resources to save costs and increase profits. The system’s
comprehensive features make it an invaluable tool for
improving the overall efficiency and performance of
spinning mills. Overall, SPIN CONNECT is a reliable and
effective system that is well-suited for use in a variety of
spinning and yarn processing applications
.
The system also has a range of additional features,
including Bale Management, Online Quality Module, Fancy
Yarn Pattern Generation, and Condition Monitoring
Module, which help to further optimize the performance
and efficiency of spinning mills. One of the standout
features of SPIN CONNECT is its ability to capture drive
data, including KW, A, Nm, and Rpm, which can be used to
identify and troubleshoot issues with the machinery. The
system also includes periodic software updates and remote
software diagnosis, which help to ensure that it stays up to
date and performs at its best. Overall, SPIN CONNECT is a
reliable and effective system that is well-suited for use in a
variety of spinning and yarn processing applications.
After the feature packed machines and latest monitoring
system, LMW also launched the LMW PACE, the new life
cycle services for hassle free ownership experience.
The PACE stands for Professional Aftermarket Care for
Excellence. LMW aims to achieve this excellence through
three pathways, providing timely support on parts and
components that ensure customer never loose out on
productivity or quality, State of the art commissioning and
technical solutions that ensure customer installation,
commissioning and machine running experiences are
always at the pinnacle of satisfaction, Life cycle services
that ensure customer’s overall ownership experience is
world class.
Through these new machines, system and new promises,
LMW is showing how they care for their customer with
not just verbal promises but introducing new services and
products that will benefit the customer for the long run.
17
JANUARY 2023
www.textilevaluechain.in
Can you tell us about the company and what new
machines you are displaying?
Kirloskar Toyota textile machinery (KTTM) is a joint
venture between Kirloskar group India and Toyota
Industries Corporation Japan, incorporated way back
in 1995 and we started manufacturing in 1997 with
Ring frame model RXi240. In the year 2014, we have
started our new product RX 300 to serve global
customers from India, and in last 8 years the machine
is well accepted in the market.
In this ITME we have launched a new product called
Basket type Toyota Bobbin Changer an attachment to
RX-300 wherever link coner is not viable, this will be
supplied with machine.
This will help spinners to reduce the manpower and
nowadays all of us know the challenges associated in
getting the required manpower. With reduced
manpower in their mills the customers can achieve
the optimised production from our machines.
In this ITME - 2022 we have demonstrated the
versatility of our product by focusing on MMF/PC
blends. We are spinning Viscose in one side and the PC
on other side with Toyota compact system. We have
run the machine at industry benchmark speed levels
of 24,000 to achieve 300 grams in Ne 30 count PC as
well as Viscose. The machine is also working well with
the slub.
On our machine we can have various fancy options
like slub on slub, thick slub, thin slub, negative slub,
multi twist, multi count. All the provisions are
available through soft keys on the machine.
We have visitors beyond our expectations in this
exhibition, more than 900 people have visited us. We
had good inquiries from this exhibition. Even though
the market is experiencing a challenging situation,
all our customers felt that it’ll bounce back in a short
time because India will have a bumper crop and the
cotton price is getting stabilized and yarn price also,
they hope will get stabilized in a few months.
KTTM’s Mr. Anandkumar’s Views On Future Of
Textile Machinery Market In India
Mr. B. G. D. Anandkumar, Assistant General
Manager, head of marketing for India, KTTM in
the exclusive interview with Textile Value Chain
at India ITME 2022, spoke at length on the new
products by KTTM and future of textile machinery
market in India.
COVER STORY
Mr. B. G. D. Anandkumar,
Assistant General Manager
KTTM
JANUARY 2023
18 www.textilevaluechain.in
Like India ITME, will ITMA Milan also view any of
your new innovations?
Yeah, it’ll be there, we will be demonstrating the
further updates on the present machine as well as
future machines, we have exhibited all new spinning
technology called Helix spinning in Barcelona, so we
will have the updates on that as well in Milan.
How do you compare your Japanese technology with
European technology?
Yeah see, Japanese technology always gives reliable
machines with stable performance, committed
delivery. So, what happens when a customer chooses
our product, they get consistent performance for the
long term. They achieve the highest productivity level
on our machines. They also achieve the best quality
with low maintenance. The machine is simple and also
user-friendly.
So once the customer experiences our machine, they
come back for the repeat orders. So, we have been
successfully selling this machine from 2014 onwards.
I can say we are now in the desirable position w.r.t
spinning machines.
What are your observations of the industry?
Now the industry is passing through challenging phase
due to change in economic situation globally, owing to
many factors such as Russia, Ukraine war, Covid,
Scarcity of power, High inflation are few to mention
but we are hopeful that turnaround will be around the
corner due to many policies.
Like PLI scheme, Mitra scheme and all are coming for
the future., Government is supporting with all these
schemes and India will surely consolidate its position
even in Non cotton exports in coming days.
JANUARY 2023
20 www.textilevaluechain.in
“B-Tex” Revolutionary Auto-Cut-Pack System With Italian
Software Is All Set To Transform The Traditional Cutting
And Packing Systems
Excerpts from the exclusive interview held with
Mr.Bhupinder Singh - CEO of B-Tex Textile Machinery
after the recently concluded INDIA ITME 2022 at
Noida, India.
“B-Tex” began it’s journey around 2 decade ago and
today they are a formidable player in the textile
industry for Fabric Inspection, Rolling, Folding &
Packing Systems in Collaboration with REALTIME Srl
(Italy) for Defect Logging Software. Their machines are
the physical manifestation of years of industry
experience and it’s our constant endeavour to keep
abreast with the latest technologies. “Nirvana” the
latest and state of the art Auto- Cut-Pack system from
the BTex stable is all set to transform traditional
cutting.
How has been the journey in manufacturing since
the beginning?
Well the journey has been long and exciting, two
decades to be precise also one that has presented
challenges and opportunities equally, while
technology was constantly changing and developing.
B-Tex witnessed frequent innovations in the industry
and that meant we too had to adapt quickly and bring
out novel automations to be relevant in the industry.
We started with simple Inspection cum rolling
machines with minimum infra and support but in a
unique, customer-centric direction.
Our Sales program includes, Fabric Inspection,
Rolling, Folding Machines and all types of winders and
Un-winders with PLC controls. Greige, Finish and
Preparatory machines are our standard products. We
are specialised in fully automatic LDPE and HDPE
Packing Machines with Italian Know-How. B-Tex had
delivered stretch less with Zero elongation KNITS
Inspection and rolling machines and achieved
commendable market-share in the segment.
Along with Woven and Knits, B-Tex has expertise in
NON - WOVEN and Specially TECHNICAL TEXTILE
Machines for Winders, Un - Winders, Slitting and
Packing systems. We have already delivered
tailor-made machines to High quality manufacturers
like M/s. Khosla Profile, SRF, Milliken, Wilhelm,
Texport Syndicate, etc..
How was your experience at India ITME-22 and what
new B-Tex has offered?
INDIA ITME-22 has been a great success for B-Tex. We
launched our all new Auto-Cut-Pack Machine - Model
COVER STORY
Bhupinder Singh
CEO, B-Tex Textile Machinery
At B-Tex, we design and deliver automation
solutions for Inspection and Packing Dept. with
Italian Know - How and Software to global standards
of excellence with local support.
21
JANUARY 2023
www.textilevaluechain.in
NIRVANA with LDPE & HDPE packing at one go with
Italian Software. It was an absolute honour to host
industry leaders like Mr. Manmohan Singh, Mr.
Updeep Singh, Mr. Alaaggapan R, and Mr. Gurudas
Aras for the demonstration.
Can you brief more about B-Tex Auto-Cut-Pack?
There’s no denial of the fact that manpower crisis and
space crunch poses a severe challenge to the textile
industry, automation is the need of the hour in each
and every process that obviously helps organizations
to have optimal manpower, increase production and
have quality MIS reports. Nirvana helps you to achieve
all of these with Italian Know-how and Software.
In B-Tex Auto-Cut-Pack System, we Inspect the
fabric and log all the defect in IGS (Inspection &
Grading Software) through Batch to Batch or Trolley
to Trolley Mapping Machine and later on optimize as
per the severity to generate beneficial Cut-Pan.
Finally the data is transferred to B-Tex Auto-Cut-Pack
machine model NIRVANA, where it rolls the fabric at
high speed of 80 m/m and pack it with LDPE and HDPE
film with lots of other benefits.
What are the benefits of Auto-Cut-Pack?
Nirvana is a boon to Inspection and Packing
department . Due to optimised cut plan, 2-3% A-Grade
fabric is saved and mind it, its lots of business and
profit for quality and quantity fabric manufactures.
Along with this, it reduces manpower up to 60% as
their is bare minimum handling of fabric due to
automatic packing with sorting and all the extra
manpower is eliminated. All defect entries through
touch screen in Italian software delivers lots of reports
like shift-wise, sort-wise, operator-wise, production
and department-wise to improve quality. 40% space
is also saved as Auto-Cut-Pack singlehanded delivers
80,000 mtr/day with LDPE and HDPE packing with
single operator. There are lots of other benefits like
Auto-Samples, Folders, Barcode, Automatic labelling,
etc.
We have successfully delivered this system with
software to some high quality fabric manufacturers in
last few years.
How B-Tex stand out against its competitors?
B-Tex has 2 pillars Innovation and Automation and this
keeps us ahead of competitors. At B-Tex, we design
and deliver automation solutions for Inspection and
Packing Dept. with Italian Know-How and Software
to global standards of excellence with local support.
With Italian know-How, our machines are famed to be
at par with that of Italian standards in terms of inputs
and performance, sold out at affordable price. We are
with our customers right from conceptualisation to
the final product, which helps us deliver tailor made
solutions. We can proudly state that pre and post
sales service is our hallmark and this always keeps us
on our toes.
What at the future plans for B-Tex?
India is considered to be preferred supplier in recent
times, due to in increase demand and widespread
acceptance in our products, we are under expansion.
We are sanguine about the over all scenario and are
ready to face the new growth phase of Textile Industry.
B-Tex is participating in ITMA 2023 in June at Milan,
Italy along with our Italian partners to showcase the
recent innovations and development on a global scale.
Mr. Manmohan Singh, CMO - Aditya Birla And Mr. Bhupinder
Singh, CEO - B-Tex Textile Machinery With Team At ITME
23
JANUARY 2023
www.textilevaluechain.in
COVER STORY
Yamuna Machine Works Ltd’s First Indian
Made Multilayer Stenter: Know The Features
Yamuna Machine Works Ltd launched three new
machines in the India ITME 2022.
Prashant Mangukia, Director of the company shared
his thoughts with the Textile Value Chain during the
launch, “We are here at Yamuna Machine Booth in Hall
three. We have had three new product launches this
time. First of all was the Open Width Knit Compactor.
Second was Open Width Knit Singeing Machine and
the novel product of multilayer stenter. The multilayer
stenter technology is from ALEA of Italy, and the
compactor is first time Made in India. We have got
very good response here to the show and we feel that
this Made in India products will be a game changer for
the textile industry.”
Yamuna introduced three new machines namely, Open
Width Knit Compactor, Open Width Knit Singeing
Machine and ALEA-YAMUNA Multilayer Stenter.
The feature packed machines were launched by the
hands of leading textile industrialists. The Open Width
Knit Compactor was launched by The Oster Group
Director SHRI G. B. SINGH.
The Open Width Knit Singeing Machine was
launched by The Welspun Group Director SHRI
RAJESH MANDAWEWALA.
The ALEA - YAMUNA Multilayer Stenter was launched
by Bombay Rayon (BRFL) Managing Director SHRI
PRASHANT AGARWAL.
THE ALEA - YAMUNA Multilayer Stenter :
The new ALEA-YAMUNA Multilayer Stenter, developed
with the collaboration between ALEA and YAMUNA
in India. The YAMUNA-ALEA Multi-Layer Stenter is a
textile finishing machine that is designed to improve
the quality and fineness of fabric. It is a 10-chamber
machine that operates in a 3-chamber space, which
means it can handle a larger volume of fabric in a
smaller space. This can be beneficial for textile
manufacturers who need to increase their production
capacity but have limited space available.
One of the main benefits of the YAMUNA-ALEA
Multi-Layer Stenter is its ability to improve the
finishing quality and fineness of fabric. This is achieved
through the use of multiple chambers and a variety of
finishing techniques, such as heat setting,
shrinking, and drying. The machine is also energy-
efficient, which can help reduce operating costs and
improve the overall sustainability of the textile
production process.
In addition to these benefits, the YAMUNA-ALEA
Multi-Layer Stenter can also increase productivity by
allowing manufacturers to process more fabric in a
shorter amount of time. This can be especially useful
for businesses that need to meet tight deadlines or
have high demand for their products. ALEA-YAMUNA
is first Indian made multilayer stenter.
YAMUNA has a strong market position in India as well as
in the global markets such as the U.S.A, Europe, Brazil,
Portugal, Argentina and many other countries. YAMUNA
has been winning export awards consecutively for
the last three years.
JANUARY 2023
26 www.textilevaluechain.in
Symposium Of Great Minds…
Transforming Ideas To Execution!!! :
A Glimpse Of CEO Conclave
India’s biggest Textile & Machinery Exhibition has set
a new benchmark in this 2022 edition. The event that
brings to the board only the best and most
magnificent display of engineering technology &
accessories expanded their horizon to enthrall the
intriguing conclave. The theme of the conclave was
bringing together the policymakers and the textile
industry for chalking out a promising short-term &
long-term technology strategy for the sustainable
growth of the Textile Industry in India. It was a
humble attempt to voice the textile & textile
Engineering sector. The gathering began with a warm
welcome from the Executive Director of India ITME
Society Ms. Seema Srivastava to the guest of honor
Shri P. Sathasivam Ex-Chief Justice of India & Former-
Governor of Kerala, Mr. Rohit Kansal, Additional
Secretary Ministry of Textiles, Ms. Prajakta Verma,
Joint Secretary, Ministry of Textiles, GOI; Mr. Rajeev
Saxena, Joint Secretary, Ministry of Textiles, GOI & Ms.
Roop Rashi Mahapatra, Textile Commissioner, GOI.
Mr. Hari Shankar & Mr. Ketan Sanghavi greeted the
dignitaries with mementos & gifts.
The event began with our national anthem as a salute
to our incredible India. It was a visual display of India’s
vibrant culture and musical symposium. The India
ITME Chairman opened the forum with his welcome
speech a crisp and precise amalgamation of the global
CEO conclave theme with the ongoing football
tournament. The Chief guest Shri P. Sathasivam Ji
threw presented his guest of honor speech
appreciating India’s ITME Society’s dedication towards
the growth of Indian textile and engineering and as
Albert Einsten said “The only source of knowledge is
experience.” His speech was a sheer knowledge
provider for new entrepreneurs and technology
providers for their journey of growth and prosperity
ahead.
Shri. Rohit Kansal, Additional Secretary Ministry of
Textiles delivered a stunning speech and a ray of hope
for fellow industrialists by throwing light on the Indian
government’s vision and investment assistance to
promote the Textile as well as textile engineering
sector. He also informed that the government goal
for textiles and apparel is US$ 350 Bn, the export goal
for textiles & apparel is US$ 250Bn whereas the goal
of US$ 100Bn is for the domestic market.
Mr. Avinash Mayekar, MD of Suvin then opened the
forum with a splendid theme presentation by weaving
different cultures of India with the textiles of India and
formulating a pathway to our honorable Prime
Minister, Sri Narendra Modi Ji’s vision of 5F
strengthening (Farm, Fibre, Factory, Fashion & Foreign
Trade).
Focusing on the theme, Mr. T. Rajkumar Chairman of
the Confederation of Indian Textile Industry
represented the Textile Voice by delivering a
remarkable view on “Indian Textile Industry; Need &
Gaps - An Honest Review”. He informed the audience
about the different policies and frameworks available
for the industry’s growth.
Mr. M. Sankar, President- Textile Machinery Division
TMD (Operations), Lakshmi Machine Works
Limited with his presentation formed an inspiration
and mapped roadmap for the growth of India’s
Textile Engineering and technology sector. The
inspiration growth of textile engineering and
technology in the spinning segment is a module well
fit and replicable to all other segments of textile
engineering and technology. So the Voice of The
textile engineering & technology segment clearly
POST ITME 2022
27
JANUARY 2023
www.textilevaluechain.in
encapsulated the investment for textile engineering in
all the segments of textiles.
It was time for the voice to be channeled, so Mr. Arun
Kumar Garodia, Chairman of the Engineering Export
Promotion Council took the stage and showcased the
strength of our Engineering sector and congratulated
the industry for having a growth rate of 16%. He has
also informed of the plans of government for the
engineering sector.
It was time for the voice to be heard and reciprocated
into action. Ms. Roop Rashi Mahapatra, Textile
Commissioner, GOI assured the industry of the
different plans of the ministry for increasing
investments in India. She also informed of the
continuous efforts of the government to formulate a
plan for encapsulating the textiles and textile
engineering and technology under one wing.
Ms. Prajakta L. Verma, IAS, Joint Secretary, Ministry
of Textiles, GOI then took the stage and educated
the audience on the government reviews of the TUFS
scheme and assured that the government is
channeling all its efforts for policy framing of the TUFS
or equivalent scheme.
Mr. Rajeev Saxena, Joint Secretary, Ministry of Textiles,
GOI delivered a short speech on the government’s
future plans for increasing investment in the textile
and textile engineering sector and promotional plans
for the growth of Industry.
The forum then witnessed the release of a
“Compendium for the Ministry of Textiles- Textile &
Textile Engineering Industry Voice” which contains
compiled segment-wise industry snapshots on growth
and trade, the details on key stakeholders, and
policy currently operational. It also contains key
concerns and suggestions from the industry with the
details of the addressee along with industry highlights
& some abstracts shared by industry experts.
Post the knowledgeable gathering of minds, it was
time for the celebration of the best of the best in the
technology industry.
A teaser of the technology awards containing the
theme, the process, and the winner announcement
was beautifully presented to the entire audience
which checked all the parameters of enthusiasm
within the audience. The technology awards were
then presented.
The ceremony began by presenting the Textile Maestro
award to none other than “Mr. S P Oswal” and the quote of
Mr. John C. Maxwell fits well in. A leader is one who knows
the way, goes the way, and shows the way. “. The award on
his behalf was received by Mr. Neeraj Jain, Joint Managing
Director & Head - of Yarn Business, Vardhaman Group.
The winners were presented with the award trophy and a
cheque as a token of appreciation for their marvelous
hard work and dedication.
1. Top Performance in Textile Engineering Industry
a) Spinning - M/S Lakshmi Machine Works
b) Weaving & Preparatory- Rabatex Industries
c) Finishing - Texfab Engineers (India) Pvt. Ltd.
d) Printing– ColorJet India Ltd.
e) Accessories - Lakshmi Card Clothing Manufacturing
Company Private Limited
2. Best Initiatives for Pollution Control Technology - S. A.
Pharmachem Pvt. Ltd.
3. Category 3 – Special Award for Women
a) Women Entrepreneur – Ms. Deepa A Kumar, Founder &
CEO- Yashram Lifestyles
b) Nurturing Women Empowerment – Ms. Neha Jhunjhun-
wala, Director, Sarla Performance Fibers
c) Woman Master Weaver - Ms. Santoshi Kewat
d) Reviving Traditional Textiles - Ms. Kumari Raita
4. Category 4 – Award for Research Excellence - Dr. Rekha
Ramakrishnan, SASMIRA
All the speakers and jury members were presented with a
memento and a gift of a token for their continuous
support.
The award concluded with a vote of thanks from Mr.
Ketan Sanghavi, Treasures, India ITME Society, and
acknowledgment to Mr. Avinash Mayekar, MD – Suvin, and
his team as the knowledge partner for the event.
Show Owner CEMATEX Associations
ACIMIT (Italy)
AMEC AMTEX (Spain)
BTMA (United Kingdom)
GTM (Netherlands)
SWISSMEM (Switzerland)
SYMATEX (Belgium)
TMAS (Sweden)
UCMTF (France)
VDMA (Germany)
Show Organiser
T: +65 6849 9368
E: info@itma.com
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@ ITMA2023
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29
JANUARY 2023
www.textilevaluechain.in
ITME Society Awarded S. A. Pharmachem Pvt. Ltd.
Best Initiatives for Pollution Control Technology
Announcing India ITME Technology Awards:
“Exceptions make rules Strong; Be the Exception”, This
is the idea which drives India ITME Society’s search for
talented, stand out leaders, innovators and
determined perseverance in their field of work. To
mark 4-decade old successful journey of India ITME
Society an award was initiated.
The 2nd edition of awards are Society’s humble
attempt to recognize the exceptional & significant
contributions that have influenced positive change in
the textile engineering sector of our nation.
These awards will set the tone for the start of the
biggest textile engineering show which will have the
presence of international & national delegates
representing ambassadors, council members, various
ministries, state ministers, textile & state
commissioners and global investors. The renowned
textile entrepreneurs and emerging textile investors
will all be a part of this event. The winners will be
felicitated with cash award, trophy & certificate in the
format best suitable to the category. With the wide
network of the India ITME Society, the recognition
of the awards will not just be limited to the delegate
present at the award function but will also be
circulated to the wide database & the entire press &
ministry associated with the India ITME Society.
This 2nd edition of awards looks to recognize and
felicitate awards in the following new categories:
Category 1 - Award for Overall Best Performer in
Engineering Industry presented in 8 Specific
categories (Ginning | Spinning| Weaving & weaving
preparatory |Processing & Finishing | Garmenting |
Printing | Accessories for Textiles | Technical Textiles)
Category 2 - Award for Best Innovative Technology for
Pollution Control
Category 3 -Women Leadership Award in Textile &
Textile Engineering
Category 4 -Award for Research Excellence
Category 5 – Textile Maestro Society strongly believes
that education is the foundation platform that has
lifted this textile sector to such a glorious stage. So it
has also introduced an award category specifically
targeting youth, research & innovations. Mr. S Hari
Shankar, Chairman, India ITME Society said, “The
society & self strongly believes that the young minds
of today are the colourful future of our Textiles, this is
why in addition to the dedicated award category for
our innovators in 2022 edition, we have always
introduced knowledge programs for the learners. Our
society over the years is initiating several constructive
programs to recognize & empower knowledge to
innovative researchers, and technical faculties as well
as to act as an active connect between the knowledge
hub -technical institutes & the ever-changing industry.
I am sure, the success story of innovators recognized
in our awards will attract more youths towards R & D
in textiles”.
To ensure fair practice and true unbiased nature
towards the awards selection, the society has brought
on board reputed textile technocrats from different
sectors of textile.
Mr. S. Hari Shankar, Chairman & Members of Steering
Committee of India International Textile Machinery
Exhibitions Society along with the Jury members
announced the winners of Category 2 - Best Initiatives
for Pollution Control Technology to S. A. Pharmachem
Pvt. Ltd.
“Sincere appreciation goes to the elite jury panel who
took time out of their busy schedule to help us ensure
smooth and unbiased decision making.”
POST ITME 2022
JANUARY 2023
30 www.textilevaluechain.in
Mr. Vinay D. Patil, Managing Director, S. A.
Pharmachem Pvt. Ltd & his team working and offering
Mr. Vinay D. Patil
Managing Director
a full proof system to reduce the pollution from textile
waste water.
S. A. Pharmachem is offering a solution which helps
textile industries for competitiveness and it will be a
game changer.
Size Recovery System from desize wash liquor.
Caustic Purification System from mercerization wash
liquor Indigo Dye Recovery & Reuse.
All the systems are built in India using KOCH
membrane - USA.
ITME Society has given recognition for these activities
and awarded “Best Initiatives for Pollution Control
Technology by giving Trophy, Certificate & Rs 1,00,000
Cash.
JANUARY 2023
32 www.textilevaluechain.in
World Premiere Of The ‘Present & Future’
Of Textile Printing : SPG Prints
From 8th to 13th December 2022, India’s largest
textile machinery show ITME was held in Greater
Noida, India. Stovec, a subsidiary of SPG Prints BV,
The Netherlands, announced a successful show by
introducing the latest innovations in both
conventional and digital textile printing for the
fashion and the home-furnishing industry. As the
inventor of rotary screen technology in 1963 and the
initiator of digital textile printing in 1991, SPG Prints
has been playing a leading role in textile printing for
over 60 years now.
Our global brand ambition with focus on
sustainability unveiled
At ITME, SPG Prints proudly presented its global brand
ambition with new slogan “Printing tomorrow.” to its
customers worldwide. With this, SPG Prints highlights
its ambition to be the reliable partner in the global
textile and industrial printing market while taking care
of our planet in a responsible way. Looking for a
conventional or digital textile printing system, SPG
Prints has always proven to be the total solution
provider for all textile printing needs.
World premiere of entry level digital printer DART
with live demonstrations
SPG Prints launched the new robust entry level
digital printer - DART at ITME for its Indian customers
who want to kick start their journey in digital textile
printing. The ribbon cutting ceremony was done by
two proud DART customers – Mr Akash Sharma (from
Akash Fashions, Ahmedabad) & Mr Parthiban M (from
Brindhaa Processing Mills, Tirupur).
Supported by live demo sessions every hour, while
also printing the varied customized needs of visitors
on site, DART proved to be a perfect solution for start-
ups to fulfill their need for a medium speed printer.
With fast turnarounds and full application support,
DART gained immense customer’s attraction during
the show.
The digital technology of this digital printer enables
customers to print on demand at a top quality of 720
x 1080 dpi, using 8 colours. With an extra row of print
heads, amounting to 16 print heads, it can print up to
150 square meters per hour in fast mode. The
optimum drop size helps to produce clear images,
vibrant colours and smooth gradations. The
installation is plug & play and the latest colour
management engine and colour processing tools are
included in the preloaded RIP software. The machine
is designed for continuous production, that offers
immense creative opportunities to customers to print
on even the most difficult fabrics.
Mr Shailesh Wani (Managing Director, Stovec Industries Ltd.)
SPG Prints | Stovec booth at India ITME, Dec’22 Launch of digital textile printer - DART
POST ITME 2022
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JANUARY 2023
www.textilevaluechain.in
Rose, Jasmine, and Magnolia: three new digital
printers
SPGPrints|Stovec also introduced the addition of 3
new digital printers in the portfolio - Rose, Jasmine,
and Magnolia, that focused on maximum productivity
at optimal print resolution. Rose is a roll-to-roll paper
sublimation system with a peak productivity of up to
720 sqm/h. With variable ink drop - size and a
maximum resolution of 1200dpi, the print quality
offered is excellent. Jasmine and Magnolia are direct
to fabric systems that will enable our customers to
extend their offering in digital printing. Jasmine
focuses on maximum productivity at the most optimal
print resolution where Magnolia with its true 1200 dpi
and Archer+ technology raises the bar to new levels of
print quality.’
Introduction of Teak, our latest innovation in Rotary
Textile Printing
Through the years, our industrial roots have proven
to be a solid platform for countless inspired
innovations, that have put SPGPrints on the map as a
global market leader for textile rotary screen
printing technology. The company was proud to
showcase our latest innovation in rotary portfolio
Teak, a 2.45 meters wide rotary printing machine with
Universal Repeat functionality. Teak is the
latest generation of the Pegasus series, that has
opened a wide - spectrum of applications for our
customers worldwide, allowing them to print on
woven and knitted fabrics for fashion and home
textiles. All repeat sizes from 640 to 1018 mm can be
printed in the same machine without any modification
of parts.
What is also unique to the Teak is that both squeegee
types can be combined in a single position. This gives
the utmost printing flexibility, and is ideal for
optimising effects such as half tones, fine lines and
blotches.
The evolution of rotary screen technology
With the introduction of two the new screen types
Ortascreen and Randomscreen Eco together with
rotary printing machine Teak and the latest BestLEN
engraving technology, SPGPrints underlined its
statement to the industry that the rotary printing
market is still growing. The visitors could see print
samples available at booth, made with OrtaScreen,
a revolutionary screen based on the flatbed screen
structure. The latest-paste saving screen RandomEco,
that also helps to avoid Moiré, was also shown on the
booth.
N RICH technology: better inks for a better planet
‘Based on our know-how plus 30 years’ experience in
ink development, SPGPrints inks offer optimal colour
efficiency. They are made with the best available dyes
and chemicals. For us quality has always been key,
but sustainability is now even more important than
ever. When selecting ink components, we consider
all known and expected RSLs (restricted substance
lists) for all major brands and meet guidelines such
as REACH, OEKO-TEX® and ZDHC. We apply N RICH
technology to develop and produce our benchmark
quality digital printing inks for textiles in a sustainable
way.’ says Daan de Kubber, Innovation & Development
Manager at SPGPrints Boxmeer, The Netherlands. ‘We
have created three different performance levels for
our most used inks that you can mix and match to suit
your digital textile printing applications: Pasha,
Morpho and Alcon series. These are compatible with
all major industrial print heads and fabrics. Our inks
guarantee unattended printing without nozzle
blockages or print head failures while adhering to the
highest standards and legislation on sustainability’.
Commercial success
During the show SPG Prints signed contracts for
several rotary printing machines, engraving systems,
digital printers and also received highly potential
enquiries for rotary screens and digital inks. This has
made the ITME 2022 one of the most successful events
in the recent history of SPG Prints, and also empowers
us in creating a path to a sustainable future for our
customers.
Introduction of TEAK machine with universal repeat functionality
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1800 - 889 - 6020
info@omaxcotspin.com
www.omaxcotspin.com
Sr. No. 842,843,845/1, Near. Petrol Pump, Village Rajsitapur , Ta. Dhrangadhra Dist. Surendranagar. Gujarat. (INDIA).
35
JANUARY 2023
www.textilevaluechain.in
Empowering Textiles Of India:
India ITME 2022
India ITME 2022 a prestigious textile engineering and
technology B2B Exhibition hosted in IEML, Greater
Noida, U.P. showcased 1600 + Live machinery and
unveiled 69 new products with participation from 68
countries.
11th edition of India ITME displayed a never before
quality standard and success in terms of amenities
for exhibitors and visitors setting new benchmark for
exhibitions in India. 87,400 unique visitors totaling to
1,10,000 footfalls over 6 days enjoyed an array of
activities at the venue. Concurrent programs included
technical discussions, CEO conclave, industry awards,
wildlife photo gallery, alumni meet and Government
to industry interactions enhancing the experience and
raising the excitement of participants.
After a gap of six years, the event recorded a high flow
of quality visitors which included industry members,
technocrats, academicians, students and government
officials apart from the delegations from 13 countries
lead by senior officials of respective country who are
looking to engage with India as sourcing and trade
partner for developing their textile industry.
8th December 2022 the event was opened in
accordance with Indian tradition of lamp lighting,
Ganesh Vandhana & national anthem attended by
Mr. S. Hari Shankar, Chairman, India ITME Society, Mr.
Ketan Sanghvi, Hon. Treasurer, Mr. Sanjay
Jayavarthanavelu, Chairman & Managing Director,
Lakshmi Machine Works Ltd and Past Chairman, Mr.
Sanjiv Lathia, Past Chairman Mr. Anuj Bhagwati,
Chairman & Managing Director, ATE, Mr. Rakesh
Kumar, Chairman, India Exposition Mart Ltd. along
with other dignitaries who joined the simple
ceremony.
The high-profile technology & engineering exhibition
for textiles witnessed participation from leading
Indian institutes for textile engineering such as VJTI
Mumbai, DKTE Ichalkaranji where MOU’s were signed
for knowledge exchange with Swiss Textile Machinery
Association and Italian Textile Machinery Association,
paving way for collaboration not only in business but
also in technical education.
Eminent Panelists from Aachen University, Germany,
Prof. Thomas Gries, Chairman, ITA, RWTH, Mr. Philipp
Huber, RWTH Aachen, Mr. Kumar Jois, RWTH Aachen,
Mr. Shantanu Bhat, RWTH Aachen, Ms. Gözdem Dittel,
RWTH Aachen, Mr. Justin Kühn, RWTH Aachen, flew
down to speak on latest technology topics.
The other renowned speakers included Mr. Uday Gill,
CSO, Indorama, Dr. PKC Bose, MD, Enercon Mr. Braz
Costa, CITEVE, Portugal, Mr. Gurudas Aras, Strategic
Consultant, Mr. Ranjit Sasi, India Head, Reverse
Resources, Ms. Khusbhu Maheshwari, Mr. Anurag
Gupta, MD, Usha Yarns, Dr. Asim Tewari, IIT B,
Dr. Rajalakshmi Natarajan, IIT Dharwad, Saatchi
Doshi, Programme, Devyani Hari, Director Centre for
Responsible Business (CRB), Dr. Mohit Raina, Raina
Industries Pvt Ltd, Dr. Asim Tewari, IIT Bombay & Mr.
Prashant Agrawal, Wazir Advisors.
The topics included by them included:
• Transformation through Collaboration to achieve
Sustainability.
• Hydrogen Storage systems - Trends in Europe and
India.
• Role of Carbon in Fuel Cell Technology and Energy
Conversion Devices.
• Fibre based materials for future energy applications.
• From fibres to component: What hydrogen storage
POST ITME 2022
JANUARY 2023
36 www.textilevaluechain.in
technology have to do with textile technology?
• Composites & Technical textiles for Energy Efficient
Building.
• Multifunctional textile reinforced concrete
structures for building applications.
• Strategic Innovation in Textile Value Chain.
• Need of Composites in the Energy Sector.
• Learnings from the transformation in the Apparel &
Textile Industry in Portugal.
• Accelerating innovations for circular textiles.
India ITME Society facilitated an interaction between
industry and policy makers through CEO Conclave
coordinated by Mr. Avinash Mayekar, Suvin. This
session was attended by Shri Rohit Kansal, IAS,
Additional Secretary, Ministry of Textiles, GoI,
Shri P. Sathasivam, Ex-Chief Justice of India & Former
Governor of Kerala, Ms. Prajakta L.Verma, IAS, Joint
Secretary, Ministry of Textiles, GoI, Mr. Rajeev Saxena,
Joint Secretary.
Ministry of Textiles, GoI, Ms. Roop Rashi Mahapatra,
Textile Commissioner, GoI. Industry sector were
represented by Mr. T. Rajkumar, Chairman,
Confederation of Indian Textile Industry,
Mr. M. Sankar, President- Textile Machinery Division
TMD (Operations), Lakshmi Machine Works Limited,
Mr. Arun Kumar Garodia, Chairman Engineering
Export Promotion Council of India (EEPC,).
The six-day event carried forward its theme
“Empowering Textile Through Technology”
encouraging indigenously developed innovations and
research by Indian companies. “Appreciating the best
of the industry’ the 2nd edition of ITME awards
felicitated companies like Lakshmi Machine Works
Ltd. (LMW) , Rabatex Industries, Texfab Engineers
(India) Pvt. Ltd., ColorJet India Ltd. Lakshmi Card
Clothing Manufacturing Company Private Limited,
S. A. Pharmachem Pvt Ltd for their outstanding
products.
Giving importance to gender equality women
entrepreneurs were also lauded for their success in an
industry dominated by men. Ms. Deepa A Kumar,
Founder & Managing Director, Yashram Lifestyle
Brands Pvt. Ltd. & Ms. Neha Jhunjhunwala,
Director, Sarla Performance Fibers Ltd. were selected
for women entrepreneurship award. Proving to be a
responsible industry body, India ITME Society not only
encouraged modern innovations and technology but
also provided inspiration for traditional skills and
artisans of the nation. Under the category of best
Master Weaver, Ms. Santoshi Kewat, Master Weaver,
Maheshwari Creations, Madhya Pradesh & under
category of Restoring Traditional Skills Ms. Kumari
Raita, Soura Development Agency, Odisha were
felicitated. Under the Category of Research
Excellence - Dr. Rekha Ramakrishnan, SASMIRA
Institute was felicitated.
37
JANUARY 2023
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The prestigious jury panel comprised of the stalwarts
of Indian industry Mr. Uday Gill, Group Chief
Strategy Officer, Indorama Ventures Ltd, Mr. Updeep
Singh, President & CEO, Sutlej Textiles and Industries
Ltd, Mr. Manohar Samuel, Advisor, R&D, Reliance
Retail, Mr. Gurudas V Aras, India consultant to the ITA
group, Germany, Mr. R. Anand, Partner, Eastern
Engineering Company, Dr. Manisha Mathur, Joint
Director, SASMIRA, Mr. Sanjiv Lathia, Past Chairman of
India ITME Society, Mr. Ketan Sanghvi, Hon. Treasurer,
Mr. Hari Shankar, Chairman unanimously
recommended for Mr. S.P. Oswal for the honour of
‘Textile Maestro of industry’ of Indian textile industry.
A Technical symposium by Veermata Jijabai
Technological Institute, Mumbai on the theme of
“Reduce-Reuse-Recycle State of the Art in Textile
Sector” was well appreciated and well received by
officials as well as industry.
The organizer India ITME Society executed a seamless
& flawless exhibition taking care of all round growth
and progress of Indian textile industry creating
opportunities for business, education, women,
research etc. Amidst high voltage negotiations and
discussions, art and culture also was given its due
place whereby an evening of cultural Programme with
dance, music and Fine Dine was organized for
exhibitors. Once again working towards creating
opportunities Pan India, North East folk art music and
dance combined with fashion show and live music
showcasing Maheshwari Sarees create using
traditional handlooms by women Master Weavers of
Madhya Pradesh were presented to global audience.
The platform gave global exposure to our handicraft
and traditional artisans especially women weavers
from rural area of our Country. For those who enjoyed
wildlife and photography as array of photographs
captured by well-known photographer by Mr. Hari
Santharam was on display which was enjoyed by one
and all.
The six - day marathon event definitely set the
foundation for upgradation and modernization of the
textile industry of India which is the 2nd largest
employment generation sector after agriculture.It
also has motivated and enhanced the confidence of
Indian textile engineering industry in their capabilities
to cater to the demand of domestic market as well as
competing in the global market.
India ITME 2022 opened the possibility and
opportunities for overseas machinery manufacturers
to tap the gaps in India and also connect with many
buyers spread across 68 Countries.
The 11th edition of India ITME truly proved that it is a
business platform which empowers and motivates the
industry to the next level.
Showcasing the digital prowess of India, this edition
of India ITME event digitalized all its services and
provided event catalogues, visitor guide, help desk
assistance, exhibitor manual etc. digitally reducing the
print activity and thus saving quantum of paper usage.
The mega event concluded on a high note of
enthusiasm empowering all its participants, infusing
vibrancy into the industry facing geo - political
turbulence amidst other challenges.
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Inspecting fabrics after weaving is old school. With USTER®
Q-BAR 2, smart weavers can pinpoint
defects during fabric formation. It’s the right way to reduce material losses and minimize manual
checks. When it comes to fabric quality issues, prevention is better than cure.
The whole fabric is automatically monitored – warp, weft, selvage and leno – and faults are
identified immediately. LEDs signal defect locations to the weaver, with information shown on
the control unit touchscreen. It’s automatic inspection, in-process and instant, so weavers can
react to prevent long-running or repeating faults.
USTER®
Q-BAR 2 sets the future standard, controlling the weaving process instead of the output.
USTER
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Q-BAR 2
Weave it right: spot defects on the loom
39
JANUARY 2023
www.textilevaluechain.in
India ITME (International Textile Machinery
Exhibition) 2022 is a leading trade fair for the textile
industry, showcasing the latest innovations and
technologies in the field. This year, the event
featured a range of new products and technologies in
the sectors of spinning, weaving, processing, and
digital printing.
In the spinning sector, several companies displayed
innovative machines that can produce high-
quality yarn at high speeds and with improved
efficiency. Meera Industries has developed a Twine
Twister that is capable of completing S & Z twists in
a single step. The ability to produce S & Z twists in
one machine can significantly improve efficiency and
productivity in the production process. Similarly, their
other machine, that is capable of Twisting, Prying, and
Reverse Twisting in a single step is also a valuable
innovation. By reducing the number of steps required
to produce twisted yarn, the TPRT machine can help
to streamline the production process and save time
and resources.
ELGI Electrics launched their new cubical yarn
conditioning machine, with capacity of 360Kg to
3000Kg per batch, you can also link the machine with
automatic cone transport system.
In the weaving sector, companies showcased new
types of looms that can produce complex and
intricate fabrics with greater precision and speed.
These looms use advanced technologies such as
lasers, robotics, and computer-aided design (CAD) to
produce high-quality fabrics in a shorter time. Some of
the new looms also have the ability to produce fabrics
with multiple colours and patterns, allowing for
greater design flexibility.
Rabatex has developed an Advanced Sample Warping
Machine with advanced features such as 18 axis
control and the ability to produce 16 color patterns.
The machine’s capacity to produce warp lengths of up
to 700 meters is also noteworthy, as it allows for the
production of longer lengths of warp yarn, which is
essential for many textile applications.
Prashant Industries has developed a new direct
warper for cotton and filament yarns with a high
capacity of 1200 meters per minute. The use of
Industry 4.0 automation in the machine allows for
greater efficiency and precision in the warping
process, resulting in a more consistent and high-
quality product.
The processing sector saw the introduction of new
machines that can improve the quality and efficiency
From Spinning To Digital Printing: Check The Latest
Innovations In India ITME 2022
POST ITME 2022
JANUARY 2023
40 www.textilevaluechain.in
of fabric finishing processes. TexFab has displayed a
Loops steamer with new features such as the ability
to fix the colour of reactive prints. This added feature
can improve the quality and durability of the finished
fabric, as it helps to prevent fading or bleeding of the
colours during washing or other processing steps. The
fact that TexFab received an award in the finishing
sector at India ITME 2022 further demonstrates the
company’s commitment to innovation and the
development of high-quality products.
The Embee Group has developed printing machines,
such as the ACUMEN and SIGNATURE, with advanced
features such as individual drive heads and multi
repeat printing heads with a precision of 0.1mm.
These features allow for greater control and accuracy
in the printing process, resulting in a more consistent
and high-quality product. The ability of the machines
to be used for both wider and narrow width fabrics
adds value, as it allows for greater versatility and the
production of a wider range of fabrics.
The digital printing sector also saw a number of new
innovations at India ITME 2022. Companies displayed
new printers that can produce high-quality prints with
a wide range of colours and patterns, using eco-
friendly inks and processes. Some of the new printers
also have the ability to print on a variety of fabrics and
materials, including natural and synthetic fibres.
COLORJET Group launched their sustainable Pigment
printing solution – EARTH SERIES. ColorJet EARTH
Series is an advanced sustainable printing solution in
the Digital textile printing segment. This new process
does not require additional equipment for pre and
post treatment. By eliminating pre-& post treatment,
this has led to huge saving of water and energy, and
provides a competitive edge in the sustainable
direct-to-fabric printing category.
Tanya Enterprises displayed their digital printers, the
printers have capacity to print at 15 sq. m per hour
using nine different CMYK colours. The printers can
also print using fluorescent colours. Their DTF (Direct
to Fabric) printers comes with three heads, CMYK,
white and neon. The printers can print on variety of
fabrics from Polyester, Cotton and Denims.
Overall, the innovations showcased at India ITME
2022 demonstrate the continued growth and
development of the textile industry in India. With the
adoption of new technologies and processes, the
industry is poised to continue producing high-quality
fabrics and garments that meet the needs and
expectations of consumers.
12 – 14 September 2023
Jio World Convention Centre
(JWCC), Mumbai
Exhibit at India’s
foremost expo on
technical textiles,
nonwovens &
composites
Show Highlights
• Special focus on product categories :
Filtration, Masterbatches and Composites
• Resume in-person interactions with
international buyers on a large scale
• Meet high quality buyers from 12+
industries like agriculture, automotive,
textiles, medical, packaging etc
• Display your latest innovations at a world
class venue : Jio World Convention Centre,
BKC, Mumbai
Contact us.
Priyanka Pawar +91 22 6144 5990
priyanka.pawar@india.messefrankfurt.com
For bookings,
scan the QR code
43
JANUARY 2023
www.textilevaluechain.in
Experience The Live Sari Jacquard Weaving
At Stäubli’s Booth At SITEX
SITEX trade fair will be held at the Surat International
Exhibition and Convention Centre (SIECC) in Sarsana,
Surat from January 7 - 9. The economic importance of
the Surat region has been growing continuously and
heavily, especially with the flouring textile industry.
Today Surat is one of the textile hubs encompassing
the entire supply chain of synthetic fibres. Around
60,000 weaving machines are in operation there, and
an estimated half of them are running with waterjet
weft insertion. Production equipment must be
efficient, and purpose designed. The trade fair is an
opportunity for the local players to discover
Stäubli’s latest solutions for efficient weaving
processes at Booth 243 and see several machines in
operation.
Stäubli is a leading supplier of Jacquard technology
around the world. Indian mills rely on Stäubli
solutions for weaving all sorts of Jacquard fabrics, from
home textiles to technical fabrics, narrow to large-
format applications, and apparel fabrics,
particularly for saris. In fact, it’s difficult to imagine a
Jacquard weaving mill without a solution by Stäubli.
Stäubli Jacquard machines have become a central
element in mills that demand high productivity and
top quality because they deliver a broad range of
decisive benefits: top energy efficiency, the highest
production speeds, and minimum vibration thanks to
optimally balanced kinematics.
Weavers were introduced to the new LX PRO Jacquard
machine at India ITME in December 2022. Featuring
the TC8 controller, NOEMI electronics architecture
for unmatched reliability in data transmission, and
the MX PRO modules for energy savings, the machine
boasts ultra-high weaving speeds with reliable hook
selection for all kinds of woven fabrics.
Live sari Jacquard weaving
Visitors to the Stäubli booth will see a complete
380cm installation weaving sari fabric and featuring
another reliable high-speed Jacquard solution : the
LXM Jacquard machine, operating with 5,376 hooks.
Available in two formats (2,688 and 5,376 hooks) this
model meets the requirements of a wide range of
applications and assures reliable operation at high
weaving speeds.
High - speed frame - weaving solutions for any
application
Whether running a weaving mill with rapier, air-jet, or
water-jet weaving machines, weavers can choose from
a wide range of Stäubli dobbies, including the S3000 /
S3200 electronic rotary dobby series, and Stäubli cam
motions like the S1600 / S1700 series. Visitors to the
Stäubli booth will observe a renowned machine that
is already operating in many mills around the globe,
weaving a wide variety of applications : the S3260
electronic rotary dobby, offering a housing size for up
to 16 lifting units. Seeing this machine gives one a very
good idea of the operational performance and running
speeds these machines achieve. This electronic rotary
dobby can be operated with the latest generation of
e32/33 transmissions, offering benefits such reduced
maintenance cost and time due to maintenance-free
bearings and other refined features. Both machine
and transmission promise a long service life for many
years of high-efficiency production.
Automation solutions for the weaving preparation of
filament warps
Drawing in warps in the weaving preparation
department is a crucial processing step. Proper
drawing in plays an important role for the efficient
downstream weaving process, ensuring instant
S3260 electronic rotary dobby
SITEX 2023
JANUARY 2023
44 www.textilevaluechain.in
availability of the new warp once the old one is spent
at the weaving machine and ensuring the quality of
the drawn-in warp to avoid deflected yarns. The SAFIR
S32 automatic drawing-in machine is dedicated to
filament warps. It processes plastic healds and boasts
a compact design and easy handling. Ideally serving
two or more stationary drawing - in stations, the
machine comes with a solution for handling double
SAFIR S32 automatic drawing-in machine
warp beams as well : The Layer & Offset
Management option allows easy offset adaptation in
order to achieve very high drawing-in speeds. Amongst
the comprehensive range of automatic drawing-in
machines, the SAFIR S32 is the one that is ideal for
filament mills producing curtain or apparel fabrics.
In addition to its solutions for efficient style
changes, Stäubli offers three solutions for rapid and
quality warp changes, namely the MAGMA, TIEPRO
and TOPMATIC warp tying machines, covering a vast
variety of applications. At the booth, the TOPMATIC
warp tying machine will be live processing a
synthetic warp. TOPMATIC – renowned for its
flexibility – processes practically all staple fibres and
filament yarns within the yarn count range 0.8-500tex.
Operating on the TPF3 tying frame, the TOPMATIC
offers efficient, fast and comfortable warp tying.
TEXCOM Invests In State-Of-The-Art BRÜCKNER
POWER-FRAME stenter
The Argentine textile industry is booming, which
means a prosperous period for investment, increased
production and therefore the creation of new jobs,
which greatly benefits the development of the
national industry.
TEXCOM - as Texameri S. A. with headquarters in
Buenos Aires is officially called - is one of the
leading companies in Argentina with more than
seventy years of experience in the market. With 3
production plants, a commercial office and 6 sales
stores distributed around the country, TEXCOM
manufactures and distributes knitted fabrics for a
highly demanded market, where sports, technical,
fashion and workwear fabrics stand out. The
company’s own developments, such as Twintex,
Polisap, Neodry, Sense, Texcom antibacterial, among
other brands, are perfect for sports and leisure due to
their technical attributes. The company attaches great
importance to the fact that all processed
materials have the appropriate current
environmental certificate (Öko Tex Standard 100,
BlueSign and ZDHC). The efficient and responsible use
of chemicals is also a matter of course.
Texcom has become a strategic partner for its
customers, basing its operation on three pillars:
Market Focus, Innovation, Sustainability.
These pillars position the company one step ahead of
the needs and demands of the market through
technology and development. With more than 100
circular knitting machines and a wide range of
possibilities for rotary printing, sublimation,
lamination as well as special finishes such as
antibacterial or hydrophilic, TEXCOM produces
premium sports and leisure wear. This includes the
official jersey of one of the world’s most successful
national soccer teams, the white and sky-blue striped
Albiceleste jersey of the Argentines.
TEXCOM has recently started up two new BRÜCKNER
POWER-FRAME stenters for knitted fabric with eight
compartments and lubrication-free vertical chain and
direct gas heating. This is already the 5th BRÜCKNER
line purchased by TEXCOM and the successful
continuation of the cooperation with BRÜCKNER since
1979. The third member of this successful alliance is
the commercial agency, MAPEKO, which has
been active for BRÜCKNER for several decades and
INDUSTRY UPDATE
45
JANUARY 2023
www.textilevaluechain.in
in the 3rd generation.
The partnership between the German market leader
in textile finishing machinery and the customer
has always been trustful and good over the changeful
development of the Argentine textile industry and
several generations on both sides.
Highest drying capacity and the technically proven
split - flow ventilation system, the extremely
homogeneous air volume and temperature
distribution due to countered thermo zones were
decisive for the customer. The low specific energy
consumption of the direct gas heating and the
maintenance - friendly components, such as the
completely lubrication-free vertical circulating chain
and width adjustment spindles, help to save
production costs, especially in economically difficult
times. Especially in the premium sector, the exactly
reproducible finishing results due to full automation
as well as recipe management of the line are
appreciated.
Mr. Esteban Scigliano, Industrial Manager (Gerente
Industrial) at TEXCOM is confident : “With the
energy-efficient high-tech machines by BRÜCKNER we
follow the continuous changes in Argentina and will be
part of the upswing of the domestic textile industry.
We invest in innovation to promote the sustainability
of our processes by an optimal use of the thermal
energy consumption and a maximum saving of
electrical energy. The technology of these machines
ensures us a higher quality and the ability to produce
in a sustainable and efficient way, reducing energy
consumption. We thank the whole team of BRÜCKNER
who made this possible!”
Regina Brückner, CEO of the German market leader is
pleased about these positive impulses for the
Argentinian textile industry: “Especially in a crisis,
companies are in demand which look ahead and go
their way future-oriented. TEXCOM is setting a good
example and setting standards. We are pleased to be a
long-standing partner and friend of the innovative and
ecologically oriented TEXCOM Group.”
From left to right: Ronaldo Huber (MAPEKO), Esteban
Scigliano (TEXCOM) and Rodrigo Huber (MAPEKO)
in front of one of the two new BRÜCKNER
POWER-FRAME stenters
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JANUARY 2023
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Trützschler Card Clothing Expands Its
Site In Neubulach
Green growth : The technology leader for card
clothing is creating additional jobs / Company
focuses on climate neutrality for site expansion
Trützschler Card Clothing (TCC), technology leader in
the manufacture of high - performance card
clothings for textile yarn processing, is expanding its
site in Neubulach, Germany. With the twelve -
million - euro investment, the supplier for the
international textile machinery industry is expanding
its production, warehouse and office capacities. A
groundbreaking ceremony will take place during the
coming winter.
The move into the new building is planned for 2024.
TCC will also expand the range of services and
the production intensity at the site, while optimizing
the process flows. Trützschler intends to recruit the
additional employees required within a short
timeframe by hiring new staff and offering
apprenticeships at the Neubulach site. TCC employs
more than 130 people in Germany, with a further 220
people employed worldwide at locations in Brazil,
China, India, Mexico, Turkey and the USA.
Strengthening the site
“By expanding our business here in Neubulach, we
are strengthening our presence in this area and our
leading global market position too,” says Managing
Director Peter Gäbler. The Trützschler Group SE is also
investing in India to build a new site with over 100,000
square meters for the Spinning, Card Clothing and
Nonwovens business units. “It is important to be close
to the customer worldwide because our foreign
companies make a significant contribution to the
success of the Group,” says Gäbler.
TCC achieved another record sales result in 2021.
Demand for the technology components for carding
fibers in spinning mills and for carding in nonwovens
production has increased significantly. The steel
sawtooth wires, which are wound onto coils and
produced for customers around the globe, eventually
get worn down by use in production processes – so it
is necessary to replace them regularly. For this reason,
further growth is expected in 2022 and beyond.
The new building will expand the warehouse and
logistics area by 600 square meters, to make a total
area of 2,800 square meters. In the optimized cube of
the new hall, a modern warehouse system will double
the storage capacity. There will also be a fully
automated warehouse for coils for sawtooth wires.
During the construction phase, logistics and shipping
will be temporarily outsourced to Pforzheim-
Büchenbronn.
Good integration into the region
Overall, the production area will be expanded from 4,000
to 5,400 square meters. This will enable the process flows
to be optimized. The office space will be increased to 1,000
square meters. An additional level of the building will
provide modern workplaces for administration and sales.
The new building will also improve access and exit routes
for truck traffic. This will provide considerable relief for the
local neighborhood in terms of noise emissions and other
factors. Good integration into the region is very important
to Trützschler. All contracts for planning, construction
and air conditioning technology have been awarded to
local companies.
In the future, TCC will operate its production facility in
Neubulach in a climate-neutral manner. This will contribute
important progress toward achieving the ambitious climate
goals of the Trützschler Group. The new production facility
will meet the highest requirements for energy efficiency
and climate protection. Heating is provided by process
heat recovery and geothermal energy. In addition, the
company produces green electricity via its own solar
panels.
INDUSTRY UPDATE
The new building will be erected on this area
49
JANUARY 2023
www.textilevaluechain.in
Kappahl Selects TrusTrace As Its Traceability
Solution To Support Sustainable Efforts
The TrusTrace platform will strengthen Kappahl’s
sustainability initiatives and provide the company with
infrastructure that facilitates compliance with current
and upcoming supply chain regulations.
TrusTrace, a global SaaS company with a market-
leading platform for product traceability and supply
chain transparency in fashion and retail, today
announced that Kappahl, a leading Swedish apparel
brand, has selected the TrusTrace platform to support
its traceability efforts.
“Kappahl identified traceability as a key strategic
enabler for sustainable change, and a way to
facilitate compliance with evolving supply chain laws
and regulations,” TrusTrace CEO and Co-Founder
Shameek Ghosh said. “We’re thrilled that they
selected TrusTrace as the framework to promote
data-driven, sustainable action. Kappahl will be able
to leverage robust supply chain data insights to enable
responsible sourcing and adhere to laws such as the
Norwegian Transparency Act and the upcoming EU
Strategy for Sustainable and Circular Textiles.”
In addition to adhering to regulations, Kappahl aims
to leverage the TrusTrace platform to enable more
data-based decision-making to drive sustainability in
day-to-day operations, as well as to equip consumers
to move towards more sustainable consumption. This
will be achieved through communicating the impact
of their products, allowing customers to shop
according to their values and make more informed
purchasing decisions.
“For Kappahl, it is important to be a transparent
company, and we want to make it easy for our
customers to make informed and sustainable choices.
Our customer must receive as detailed information as
possible in order to quickly know what it is they have
bought, and knowing where and how the garment is
made also raises its value. There is a lot of work
behind each finished garment, the manufacturing
process is long and involves many people – something
perhaps not everyone is aware of. With TrusTrace, we
get the tools to efficiently manage sustainability data
for the approximately 40 million garments that are
sold every year. Sustainability data can be presented
for an overall picture of the garment’s values, which
can then be communicated to customers in a simple
and accessible way,” said Sandra Roos, VP
Sustainability at Kappahl.
TrusTrace is a leader in fashion supply chain
traceability, providing 40+ global fashion and retail
brands with verified data in real-time, as materials
and finished goods move through the supply chain.
Through its open architecture, the TrusTrace platform
integrates seamlessly with retailer, manufacturer and
supplier systems, as well as other third-parties, such
as certification agencies, lifecycle datasets and other
sustainability solution providers.
INDUSTRY UPDATE
JANUARY 2023
50 www.textilevaluechain.in
Marzoli Announces Ambitious Roadmap To
Shape Future Of Indian Textile Industry
India is playing a key role in the present global
textile scenario and continues to be the enabling
ground for the textile machinery manufacturers.
Marzoli launched its India branch, Marzoli India, more
than 10 years ago with the aim of providing
outstanding value to the market, and during ITME
Marzoli announced ‘2025 strategic roadmap for the
market’.
Marzoli’s roadmap has the ambitious goal to shape
the future of the Indian textile industry, focusing on 6
strategic pillars:
Made in India: Thanks to the assembly of machinery
and systems in Marzoli’s plant in Coimbatore,
Marzoli is increasing the production capacity for the
whole product portfolio. By the end of 2023 it aims
to achieve the full increment of 40%. A well-proven
supply chain with international and local partners and
a local stock of spare parts have been established to
maintain the highest quality standards on the product
and service. Well-trained and skilled engineers in
Marzoli India guarantee the finest assembly of
machines complying with Marzoli Group’s well-proven
procedures and a team of engineers support
customers on the market with commitment, starting
from the internal assembling, factory testing, erection
and final set up, creating a direct connection and flow
of technical competences, delivering passion and the
over 170 years of Marzoli textile culture.
Digitalization and AI: The long - term vision and
innovative Digital journey that Marzoli and Camozzi
Group have designed in 2010, have made it possible
to develop the first A.I. enabling platform dedicated
to the textile industry. The Digi4spin centre based in
Marzoli India will support the customer through
advanced remote services and training activities.
Digi4spin will sustain the corporate’s organization for
accelerating the digital transformation processes and
culture through a specialized academy. As well as
promote the adoption of A.I. technologies in the
industry.
Automation: More than 170 years of textile
technology and optimization of the spinning process
result in a strong commitment towards automation of
production lines and processes. Marzoli firmly
believe Automation, directly connected with
Digitization and AI, constitute the enabling platform
necessary to standardize quality, improve
performances and productivity. The capability to fit an
advanced automation system to the existing
ecosystem, improving workplace conditions, workers
engagement, while reducing wearing and alienating
tasks, is a tailor made approach which Marzoli is going
to deliver and promote through Marzoli India.
Italian design: Being a brand that represents the
Italian design excellence in the textile machinery
sector means creating unique tailor-made solutions
designed on customer needs which combine
innovation and tradition, creativity and accuracy,
reliability and out of the box approach, distinctive
traits of the Italian culture.
Innovation: in the development of new products and
processes from a sustainable and digital point of view.
Tradition: to fully take advantage of the experience
and competences and transform them into a well-
established know-how.
Customized engineering services: To address the
needs of customers with tailored solutions. Marzoli
wants to do this by intercepting and understanding
INDUSTRY UPDATE
51
JANUARY 2023
www.textilevaluechain.in
the emerging trends, working in close contact with
customers, research institutes, competence centers
and technological suppliers to create value through a
careful activity of engineering and networking.
Marzoli India wants to be an open house for its
customers, where different ecosystems can meet and
share ideas to create disruptive concepts and
solutions.
Circular economy: Making circular economy real, in
the textile industry, is Marzoli’s vision. Mission: the
development of circular technologies and processes
to carefully balance economic and environmental
sustainability. Marzoli India circularity program is
aimed at promoting a supply chain alliance able to
realize full industrial projects for the regeneration of
valuable fibers from post - industrial and post-
consumer fabrics.
“Differentiate ourselves to differentiate your
business.” This is Marzoli’s mission and its everyday
commitment.
Marzoli has spent the last ten years concentrating its
efforts on research and innovation in order to develop
an exclusive textile engineering concept that consists
of four distinct, interconnected, and complementary
technological areas:
- Spinning technology
- Digital textile
- Nonwoven solutions
- Circular technologies
The phrase “Textile Engineering” – incorporated in
the Marzoli’s logo – perfectly expresses this ability to
innovate and work in close contact with customers,
supporting them to create value, providing the know-
how able to support the customer throughout all
phases of the process: from feasibility and preliminary
studies to plant construction, line start-up,
optimisation, management and subsequent
commissioning. Added to this : staff training and
organisation of maintenance activities; turnkey
solutions and support in financing activities; business
plan development; automation level analysis and
project management.
This approach makes Marzoli the global partner for
the textile industry of the future.
SPINNING TECHNOLOGY
Marzoli is one of the leading manufacturers of
complete lines for opening, preparation and spinning
of natural, synthetic and technical fibers.
At ITME, Marzoli displayed the roving frame
technology FT-D, which is pushing the limits of the
performance : wide flexibility, high productivity,
quality, space savings, power savings, full integration
into any kind of spinning sections. High degree of
automation and digital integration.
CMX: the new state-of-the-art combing technology
which, with 10 combing heads, guarantees a level
of productivity 25% higher than the previous model,
along with energy savings equal to 20% kWh/kg.
C701: The innovative and advanced card designed to
be flexible for all types of fibers. With a carding area of
3.74 sqm this card grants a superior trade-off between
quality and productivity.
JANUARY 2023
52 www.textilevaluechain.in
Integrated Spinning Technology: The concept of a full
mechanical and logical integration of every machine
of the spinning unit. These solutions disclose all their
potential in terms of superior flexibility and efficiency,
supported, for the first time in textile industry, by the
technological paradigms of M2M and M2H.
DIGITAL TEXTILE
Another strength is its expertise in developing the
most advanced digital technologies: at ITME, Marzoli
will present 5 solutions for a fully digitalized spinning
mill.
Marzoli (Marzoli Remote Maintenance): The world’s
first AI based platform able to analyse Big Data
generated by machinery processes and also to
continuously monitor mission critical operations. This
ensures a reduction of machine downtime, a longer
useful life of parts, and more timely and effective
maintenance.
Alongside this, integrated management can be
enabled by YarNet, highly innovative software,
through which users can easily manage the entire
spinning process directly from their PC. With it, every
machine in a plant can be monitored with ease – a
real value-added technology for customers aiming to
maximise productivity and profitability.
Brain Box: The patented Marzoli software with an
integrated APP, based on AI technologies, which
significantly improves plant performance. Tests
confirm that Brain Box can generate a 5.5% increase
in productivity, an 8% increase in efficiency, and 1.5%
in energy savings.
TAOMAPP: The innovative approach to cotton
analysis in which the trash level inside the cotton is
accurately determined through photographs taken by
a smartphone. It is based on ultra-high resolution
image recognition techniques and quantifies the
results on the Marzoli Trash Index. You just need to
download the app, start the analysis and get the
benefits.
Trash Analyzer: the tool that analyses cotton trash
content to optimise machinery set-up. It can be
applied wherever there is a flow of material in a
pipeline. During ITME it will be possible to see
first-hand this advanced technology.
These 5 solutions, constantly monitoring machines
and process performance, allows to make intelligent
and informed decisions, based on constantly updated
information. Each of these decisions is a further step
to increase the flexibility and customization and to
reach the highest level of efficiency and productivity
to become more valuable on the market.
NONWOVEN
With its deep experience and technological
knowledge in fibre preparation and through an
established network of partnerships, Marzoli is
uniquely qualified in the implementation of nonwoven
plants for the following range of applications: wipes,
medical-surgical, disposable and filtration products.
CIRCULAR TECHNOLOGY
Since 2012, Marzoli has focused on continuous
innovation in the mechanical regeneration of textile
fibres. Its know-how focuses on the transformation
of post industrial and post consumer textile waste,
creating high-value recycled fiber to be process with
ring spinning tecnology.
“For Marzoli, developing and adopting green
technologies means carefully balancing business
needs with environmental sustainability. Circularity
through fabrics regeneration is creating a synergetic
value chain that benefits all stakeholders” explains
Cristian Locatelli, Marzoli General Manager.
Textile Value Chain- Jan 2023
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Textile Value Chain- Jan 2023

  • 1. VOLUME 11 l ISSUE NO. 1 l RS 100 l PAGES 108 ISSN NO : 2278-8972 l RNI NO : MAHENG/2012/43707 www.textilevaluechain.in JANUARY 2023 POST INDIA ITME 2022 1 1 t h A N N I V E R S A R Y S P E C I A L I S S U E
  • 2. Pranav Rathi - E-mail: pranav@bmhouse.in • pranav@rsbcottex.com • Mob.: +91 9986022878 Naresh Rathi - E-mail: naresh@rsbcottex.com • naresh@bmhouse.in • Mob: +91 9377924489 Web: www.rsbcottex.com | www.bmhouse.in For Enquiries For Enquiries SOUTH AMERICA PERU COLUMBIA GUATEMALA ASIA BANGLADESH CHINA SRI-LANKA MALAYSIA PHILIPPINES SOUTH KOREA VIETNAM AFRICA EGYPT MOROCCO TUNISIA MAURITIUS EUROPE PORTUGAL POLAND SPAIN TURKEY GERMANY ITALY NORTH AMERICA USA CANADA Markets Range Carded (Hosiery & Weaving) • Combed (Hosiery & Weaving) Slub • Core Spun • Core Spun Slub Elite Twist (Siro Compact) • Compact • TFOs TEX C I T N IL A E G S R T O A L N A D B A R O L D G GO S T ISO 9001:2015 & ISO 14001:2015 R O T P X H E O U R S A E T S R A E I C D O N I G F N O IS . E T D V O B G Y TEX C I T N IL A E G S R T O A L N A D B A R O L D G GO S T ISO 9001:2015 & ISO 14001:2015 R O T P X H E O U R S A E T S R A E I C D O N I G F N O IS . E T D V O B G Y TEX C I T N IL A E G S R T O A L N A D B A R O L D G GO S T ISO 9001:2015 & ISO 14001:2015 R O T P X H E O U R S A E T S R A E I C D O N I G F N O IS . E T D V O B G Y TEX C I T N IL A E G S R T O A L N A D B A R O L D G GO S T ISO 9001:2015 & ISO 14001:2015 R O T P X H E O U R S A E T S R A E I C D O N I G F N O IS . E T D V O B G Y R S B C O T T E X
  • 3. PSCP Approved Supply Chain Vendors Truetzschler Blowroom Line LMW Ring Frame Uster AFIS - HVI UT-5 “A” RANK
  • 4. High Tenacity Near Virgin Polyester Staple Fibre For Yarns & Non Wovens Denier 1 to 25 Cut 25 to 102 MM connect@jbecotex.com www.jbecotex.com India R 100% DYEING GUARANTEE
  • 6. JANUARY 2023 6 www.textilevaluechain.in CONTENT COVER STORY : Automation in Textile Industry - 10 LMW’s Mr. Sankar M on New Launches at India ITME ’22 - 13 Future of Textile Machinery Market: Mr. Anandkumar - 17 B-Tex’s Auto-Cut-Pack system by Mr. Bhupinder Singh – 20 Yamuna’s new launches at India ITME ’22 - 23 COVER: VATSAL EXPORTS - 1 GATE FOLD: RSB - 2-3 FRONT INSIDE: JB ECOTEX - 4 BACK INSIDE: RAYSIL - 107 BACK: RAYMOND - 108 EVENT CALENDAR - 90 ADVERTISER INDEX : SITEX 23 : Live saree jacquard weaving at Staubli’s booth - 43 INDUSTRY UPDATE : Texcom Invests in Bruckner power frame stenter - 44 Truetzschler card clothing expands its site in Neubulach - 47 KappAhl partners with TruceTrace - 49 Marzoli Announces Its ambitious roadmap - 50 REVIEW PAPER : Study on Health Problems of sewing machine operators - 69 Extraction and use of Natural Dyes – 75 GOVERNMENT INITIATIVES : Muzaffarpur Bag Cluster - 79 MARKET REPORT : Home Textile - 83 Natural, MMF, Nonwovens - 85 Textile and Apparels - 87 International Textile Industry Statistics - 88 A Glimpse of CEO Conclave - 26 SA Pharmachem : Best Initiatives in Pollution Control Technology - 29 Present & Future in Textile Printing: SPG Prints - 32 Empowering Textiles of India - 35 Check the Latest Innovations in ITME ’22 - 39 POST ITME 22 : Latest Trends for Spring Season by Reshamandi - 53 TREND FORECAST : Marketing: An Essential tool for successful business ventures - 61 INTERVIEW: EDUCATIONIST : PicConnect: Connecting the Textile Industry! - 55 Latest Innovation in Sustainable dyeing - 57 SpectraVision by Datacolor - 59 INNOVATION CORNER : How to become an apparel consultant - 64 SKILL DEVELOPMENT : Sustainability in Textile Industry and strategic innovation - 66 SUSTAINABLE DEVELOPMENT : Curtain Raiser for Technotex 2023 - 92 10th Intex India - 95 HGH India 2022 - 98 ISCMA Annual Get-together - 100 Sustainable Dynamics in Fashion: Dr. Ulhas Nimkar – 102 POST EVENT UPDATE : B-Tex - 5 Niva Exports - 7 Yash Machines – 9 Real Prince – 12 Zydex - 16 Balaji Santoni - 19 Yarn Fair - 22 DTG - 25 ITMA Milan – 28 Unitech Texmech – 31 Omax – 34 Uster - 38 TechTextil - 41 Wellknown – 42 D. Badami Fashion – 46 KEN India – 48 Texfab Industries – 54 Art Yarn - 56 Datacolor – 60 Saurer – 68 Cosmo – 74 Alliance Fibre – 78 ATE Processing – 82 Ramkrishna Cotspin – 86 Shahlon Silk – 91 Swissmem – 94 Staubli – 97 Chintamani Export – 99 GSCS – 101 SSPL - 103 Bhairav plant - 104 Domotex - 105 Technotex - 106
  • 8. JANUARY 2023 8 www.textilevaluechain.in Automation in Textile Industry and a Review of India ITME 2022! Automation has become an increasingly important topic in the textile industry in recent years, as manufacturers look for ways to streamline their operations and increase efficiency. The use of advanced technology, such as robotics and artificial intelligence, has allowed companies to automate various tasks, from material handling to quality control. One key event that highlights the importance of automation in the textile industry is the India International Textile Machinery Exhibition (ITME), which is held every four years. The 2022 edition was special because it was happening after six years due to COVID-19. The use of automation in the textile industry has numerous benefits. For one, it can help to improve the accuracy and consistency of various processes, such as dyeing, printing, and finishing. This can lead to higher quality products and reduced waste, which is good for both the environment and the bottom line. In addition, automation can help to reduce the need for manual labour, which can be physically demanding and potentially hazardous. It can also help to improve working conditions, as employees are able to work with less strain and stress. However, it is important to note that automation also brings challenges, such as the potential for job displacement. It is important for companies to consider the impact on their workforce and to ensure that employees are trained in the skills needed for the jobs of the future. The use of automation in the textile industry has the potential to bring significant benefits, both for manufacturers and for the environment. As the industry continues to evolve, it will be important for companies to carefully consider the role of automation and how it can be used to enhance efficiency and sustainability. Hrushikesh Takbhate EDITORIAL TEAM EDITOR AND PUBLISHER Ms. Jigna Shah EDITORIAL ASSISTANT Ms. Gargi Dandegaonkar CREATIVE DESIGNER Mr. Adarsh JUNIOR EDITOR Hrushikesh Takbhate MARKETING AND ADVERTISING ENQUIRY Mohammad Tanweer +91-9167986305 sales@textilevaluechain.com REGISTERED OFFICE: TVC MEDIA AND PROMOTION PVT LTD. 504, Suchita Business Park, Patel Chowk, Pantnagar, Ghatkopar (East), Mumbai- 400075, Maharashtra, INDIA. Cell: +91-9769442239 Email: info@textilevaluechain.com Web: www.textilevaluechain.com Owner, Publisher, Printer and Editor - Ms. Jigna Shah Printed and Processed by her at, Impression Graphics, Gala no.13, Shivai Industrial Estate, Andheri Kurla Road, Sakinaka, Andheri(East), Mumbai 400072, Maharashtra, India. All rights reserved Worldwide; Reproduction of any of the content from this issue is prohibited without explicit written permission of the publisher. Every effort has been made to ensure and present factual and accurate information. The views expressed in the articles published in this magazine are that of the respective authors and not necessarily that of the publisher. Textile Value chain is not responsible for any unlikely errors that might occur or any steps taken based in the information provided herewith. Textile Value Chain EDITORIAL Ms. Vaibhavi Kokane +91-9869634305 marketing@textilevaluechain.com SUBSCRIPTION
  • 9. www.yashtex.com sales@yashtex.com I +91 9167772065 I PRODUCTS Fabric Rewinding Machines Fabric Folding Machines Slitting & Cutting Solutions Batch Preparation Machines Roll Packing Machines Roll Handling & Sorting Systems Fully Automatic Packing Machine Open Width Knits Inspection Machine APPLICATION Knitted Fabrics Denim Bottom Weight Suiting & Shirting Home Furnishings Terry Towel Coated Fabrics and more....... M a d e in India Rewinding, Measuring & Packing Solutions
  • 10. JANUARY 2023 10 www.textilevaluechain.in AUTOMATION In Textile Industry: A Comprehensive Overview Automation in textile machinery has been a topic of significant interest in India in recent years, as textile manufacturers seek to increase efficiency and reduce costs in a highly competitive industry. Automation in the textile industry refers to the use of technology and machines to perform tasks that were previously done by humans. This includes everything from spinning and weaving to finishing and packaging. Automation has brought about many changes to the textile industry, and there are both advantages and disadvantages to consider. One of the primary benefits of automation in the textile industry is increased efficiency. Automated systems are able to operate at a much faster pace than manual labour, which allows manufacturers to increase their production capacity and reduce the time required to complete tasks. This can lead to significant cost savings, as manufacturers can produce more goods in less time, while also reducing the need for labour. In addition to increased efficiency, automation can also improve the quality of textile products. Automated systems are able to operate with greater precision and consistency than manual labour, which can help to reduce defects and improve the overall quality of the finished product. This can be particularly beneficial in the textile industry, where even minor defects can have a significant impact on the quality of the final product. Another benefit of automation in the textile industry is improved safety. Automated systems can reduce the risk of injury to workers, as they are not required to perform tasks that may be physically demanding or hazardous. This can help to improve working conditions and create a safer environment for employees. There are several key technologies that are driving the adoption of automation in the textile industry in India. One of the most significant is robotic automation, which allows manufacturers to automate a wide range of tasks, including material handling, cutting, and sewing. Robotic automation can be particularly useful in the textile industry, as it allows manufacturers to handle large volumes of material and complete tasks with high levels of precision and consistency. Another important technology in the automation of the textile industry is machine learning, which allows machines to learn and adapt to new tasks and environments over time. This can help to improve the efficiency and effectiveness of automated systems, as they are able to learn from their mistakes and continually improve their performance. In addition to these technologies, there are also a number of other tools and systems that are being used to automate the textile industry in India. These include computer-aided design (CAD) systems, which allow manufacturers to design and test new products using computer simulations, and advanced sensors and monitoring systems, which can help to improve the efficiency and accuracy of automated systems. Overall, automation in the textile industry in India is providing a range of benefits to manufacturers, including increased efficiency, improved quality, and enhanced safety. With the continued development and adoption of new technologies, it is likely that automation will play an even larger role in the textile industry in the future. COVER STORY BY TVC TEAM
  • 11. 11 JANUARY 2023 www.textilevaluechain.in However, there are also some disadvantages to automation in the textile industry. One of the main concerns is the potential for job loss. As machines take over certain tasks, there may be a need for fewer human workers. This can lead to unemployment and a decline in the number of jobs available in the industry. In addition, some workers may be concerned about the potential for machines to eventually replace them entirely. Another disadvantage of automation in the textile industry is the cost. While automation can lead to cost savings in the long run, the initial investment in technology and machinery can be expensive. This can be a barrier for smaller companies or those with limited financial resources. In addition, there may be ongoing costs associated with maintaining and repairing the machinery, as well as training workers to use it. Automation in the textile industry can also have negative environmental impacts. While some automation technologies can be more energy- efficient than their human counterparts, the production and disposal of machines can contribute to pollution and waste. In addition, automation may lead to a greater reliance on fossil fuels, as machines often require electricity to operate. Automation has brought about significant innovation in the textile industry, impacting every aspect of production from spinning and weaving to processing and garmenting. This has allowed manufacturers to increase efficiency, improve quality, and enhance safety in the industry. However, the fast fashion world has created a paradox for the textile industry as consumers demand both fast and high - quality products. In order to meet these demands, automation has become increasingly important in the textile industry. Automated systems are able to operate at a faster pace, with greater precision and consistency, which can help to produce high - quality products quickly. However, this also requires a shift towards a more tech-savvy workforce, as workers need to be able to handle and operate these automated machines. While automation can help to meet the demands of fast fashion consumers, it is important for companies to also consider the needs of those who prioritize quality over speed. This can be achieved through the use of advanced technologies such as machine learning, which allows machines to adapt and improve their performance over time, and through the implementation of strict quality control measures. In conclusion, automation in the textile industry has both advantages and disadvantages. On the one hand, it can increase efficiency and productivity, improve safety, and lead to improved working conditions for employees. On the other hand, it can lead to job loss, be expensive to implement, and have negative environmental impacts. Companies and policymakers must carefully consider the potential trade-offs of automation in order to make informed decisions about its use in the textile industry.
  • 12.
  • 13. 13 JANUARY 2023 www.textilevaluechain.in Tell us something about the new innovations by LMW for the India ITME 2022 In the India ITME exhibition, which is being held after six years of gap. we have brought in new technology under the banner of 4S. 4S stands for Smart Solutions for Spinning Success, as all our machines are SMART and are built to ensure success and sustainability of our customers the products on the display include. Ringframe with RAP (Ringframe Auto Piecing), which is automatic piecing and connected to the link coner, which is indigenously developed by us in order to serve customers from start to end; i.e. from raw fibre processing to packaged yarn. What key areas you would recommend for start-ups to be successful in the industry? I would only recommend one or two key points. The first thing is the facility of inhouse R & D, and that’s going to play a critical role with respect to the start- ups and the inhouse R & D is the one which would be vital for success. Subsequently the modern manufacturing facility that would enable them to roll out the product with the complete ownership of process. If these two are right, I don’t see any reason for any start-ups to have any hiccup, and they would only prosper in the field whichever they embark on. I’m sure there are many examples of start-ups who have been successful this way. We’ve been successful. I think I would only like to advise all the start-ups to emulate this formula and that would enable them to be successful. Why LMW choose to showcase its new launches in India ITME 2022 and what are its plan for global market? At LMW, we are always striving to propel success and growth of Indian business ecosystem. Our global success does not steer our focus away from needs of Indian customers. The products which we have showcased are built on new technology indigenously developed by us and that’s why we would prefer all our new launches are done in India and some of the technology which are adaptable to the global market, we would take over there and then showcase it for our customers in the global market. In INDIA ITME 2022, LMW launched five new machines and one new user interface system and new service called LMW PACE for life cycle services, let’s have a look at each machinery and what are the features they came equipped with. The LMW Auto Leveller Draw Frame LDF3 2S is a high-performance machine that is designed to deliver maximum efficiency and productivity. One of its standout features is its impressive delivery speed of up to 1100 mpm, which ensures that the machine can keep up with even the most demanding production schedules. In addition to its speed, the LDF3 2S also boasts a 4 over 3 loaded drafting system with a pressure bar, which helps to ensure that the machine produces a consistent and high-quality output. The LMW Lakshmi Auto Winder LAW 60 is a highly advanced machine that is designed to deliver optimal efficiency and productivity in yarn processing applications. One of its standout features is its ability to process a wide range of counts, from 16’s to 10’s Ne, which makes it highly versatile and suitable for use in a variety of different settings. In addition, the LAW LMW Launches Five New Feature Packed Machines, IoT Enabled Real-Time Monitoring System And A New Customer Engagement Programme Called ‘PACE’ For Life Cycle Support At India ITME 2022 Mr. Sankar M., the President of Textile Machinery division of Lakshmi Machine Works Ltd, in the exclusive interview with Textile Value Chain at India ITME 2022, spoke at length on the new launches by LMW at the show and the tips to succeed for start-ups in the industry. Mr. Sankar M President Lakshmi Machine Works Ltd. COVER STORY JANUARY 2023 12 www.textilevaluechain.in
  • 14. JANUARY 2023 14 www.textilevaluechain.in Tell us something about the new innovations by LMW for the India ITME 2022 In the India ITME exhibition, which is being held after six years of gap. we have brought in new technology under the banner of 4S. 4S stands for Smart Solutions for Spinning Success, as all our machines are SMART and are built to ensure success and sustainability of our customers the products on the display include. Ringframe with RAP (Ringframe Auto Piecing), which is automatic piecing and connected to the link coner, which is indigenously developed by us in order to serve customers from start to end; i.e. from raw fibre processing to packaged yarn. What key areas you would recommend for start-ups to be successful in the industry? I would only recommend one or two key points. The first thing is the facility of inhouse R & D, and that’s going to play a critical role with respect to the start- ups and the inhouse R & D is the one which would be vital for success. Subsequently the modern manufacturing facility that would enable them to roll out the product with the complete ownership of process. If these two are right, I don’t see any reason for any start-ups to have any hiccup, and they would only prosper in the field whichever they embark on. I’m sure there are many examples of start-ups who have been successful this way. We’ve been successful. I think I would only like to advise all the start-ups to emulate this formula and that would enable them to be successful. Why LMW choose to showcase its new launches in India ITME 2022 and what are its plan for global market? At LMW, we are always striving to propel success and growth of Indian business ecosystem. Our global success does not steer our focus away from needs of Indian customers. The products which we have showcased are built on new technology indigenously developed by us and that’s why we would prefer all our new launches are done in India and some of the technology which are adaptable to the global market, we would take over there and then showcase it for our customers in the global market. In INDIA ITME 2022, LMW launched five new machines and one new user interface system and new service called LMW PACE for life cycle services, let’s have a look at each machinery and what are the features they came equipped with. The LMW Auto Leveller Draw Frame LDF3 2S is a high-performance machine that is designed to deliver maximum efficiency and productivity. One of its standout features is its impressive delivery speed of up to 1100 mpm, which ensures that the machine can keep up with even the most demanding production schedules. In addition to its speed, the LDF3 2S also boasts a 4 over 3 loaded drafting system with a pressure bar, which helps to ensure that the machine produces a consistent and high-quality output. The LMW Lakshmi Auto Winder LAW 60 is a highly advanced machine that is designed to deliver optimal efficiency and productivity in yarn processing applications. One of its standout features is its ability to process a wide range of counts, from 16’s to 10’s Ne, which makes it highly versatile and suitable for use in a variety of different settings. In addition, the LAW 60 features a doffer with Fuzzy logic for efficient package removal, which helps to ensure that the machine produces a high-quality output with minimal waste. The winding head start feature is also a useful feature that helps to ensure that the machine gets up to speed quickly and smoothly, further enhancing its efficiency and performance. The CARD LC636 S CDS and FIX FIL CAN Changer is a highly advanced machine that is designed to deliver optimal efficiency and productivity in carding applications. One of its standout features is its impressive production rate, with the ability to produce up to 250kg/hr, making it an ideal choice for use in high-volume manufacturing environments. The machine also has a working width of 1500 mm, which allows it to handle a wide range of material sizes and types. In addition, the CARD LC636 S CDS and FIX FIL CAN Changer features a swingable delivery duct for
  • 15. 15 JANUARY 2023 www.textilevaluechain.in easy access, which is a patented design that helps to improve the machine’s overall efficiency and ease of use. The brass clip with improved flat (patent applied) is another useful feature that helps to ensure that the machine produces a high-quality output with minimal waste. The Ring frame Auto Piecing (RAP) is a highly advanced machine that is designed to deliver optimal efficiency and productivity in ring spinning applications. One of its standout features is its impressive piecing cycle time, with an average time of just 35 seconds, which helps to ensure that the machine can keep up with even the most demanding production schedules. In addition, the RAP captures the broken end from the package in a unique way without lifting the package, thereby eliminating any contamination on the cop outer surface. This helps to enhance and retain the quality of the yarn, which is an important consideration for many yarn processing applications. The Lakshmi Jet Spinning - LJS9 is a highly advanced machine that is designed to deliver optimal efficiency and productivity in spinning and yarn processing applications. One of its standout features is its seed yarn piecing system, which helps to enhance the yarn joining quality and improve the overall consistency of the output. The LJS9 also has a lower footprint of up to 40% due to its double-sided concept, which makes it an ideal choice for use in environments where space is limited. In addition, the machine is easy to operate and maintain, with a user - friendly interface and simple maintenance requirements. Apart from the above-mentioned machines, LMW also launched SPIN CONNCET their new monitoring and control system. SPIN CONNECT is a revolutionary web-based monitoring and control system that is designed to provide an all-in-one solution for managing spinning mills. With its advanced digital capabilities, SPIN CONNECT connects all machinery and provides real - time information on production, quality, maintenance, and more, all in a single window. This allows the management team, technical team, and operators to monitor and manage the spinning mill with ease, optimizing processes and effectively utilizing resources to save costs and increase profits. The system’s comprehensive features make it an invaluable tool for improving the overall efficiency and performance of spinning mills. Overall, SPIN CONNECT is a reliable and effective system that is well-suited for use in a variety of spinning and yarn processing applications . The system also has a range of additional features, including Bale Management, Online Quality Module, Fancy Yarn Pattern Generation, and Condition Monitoring Module, which help to further optimize the performance and efficiency of spinning mills. One of the standout features of SPIN CONNECT is its ability to capture drive data, including KW, A, Nm, and Rpm, which can be used to identify and troubleshoot issues with the machinery. The system also includes periodic software updates and remote software diagnosis, which help to ensure that it stays up to date and performs at its best. Overall, SPIN CONNECT is a reliable and effective system that is well-suited for use in a variety of spinning and yarn processing applications. After the feature packed machines and latest monitoring system, LMW also launched the LMW PACE, the new life cycle services for hassle free ownership experience. The PACE stands for Professional Aftermarket Care for Excellence. LMW aims to achieve this excellence through three pathways, providing timely support on parts and components that ensure customer never loose out on productivity or quality, State of the art commissioning and technical solutions that ensure customer installation, commissioning and machine running experiences are always at the pinnacle of satisfaction, Life cycle services that ensure customer’s overall ownership experience is world class. Through these new machines, system and new promises, LMW is showing how they care for their customer with not just verbal promises but introducing new services and products that will benefit the customer for the long run.
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  • 17. 17 JANUARY 2023 www.textilevaluechain.in Can you tell us about the company and what new machines you are displaying? Kirloskar Toyota textile machinery (KTTM) is a joint venture between Kirloskar group India and Toyota Industries Corporation Japan, incorporated way back in 1995 and we started manufacturing in 1997 with Ring frame model RXi240. In the year 2014, we have started our new product RX 300 to serve global customers from India, and in last 8 years the machine is well accepted in the market. In this ITME we have launched a new product called Basket type Toyota Bobbin Changer an attachment to RX-300 wherever link coner is not viable, this will be supplied with machine. This will help spinners to reduce the manpower and nowadays all of us know the challenges associated in getting the required manpower. With reduced manpower in their mills the customers can achieve the optimised production from our machines. In this ITME - 2022 we have demonstrated the versatility of our product by focusing on MMF/PC blends. We are spinning Viscose in one side and the PC on other side with Toyota compact system. We have run the machine at industry benchmark speed levels of 24,000 to achieve 300 grams in Ne 30 count PC as well as Viscose. The machine is also working well with the slub. On our machine we can have various fancy options like slub on slub, thick slub, thin slub, negative slub, multi twist, multi count. All the provisions are available through soft keys on the machine. We have visitors beyond our expectations in this exhibition, more than 900 people have visited us. We had good inquiries from this exhibition. Even though the market is experiencing a challenging situation, all our customers felt that it’ll bounce back in a short time because India will have a bumper crop and the cotton price is getting stabilized and yarn price also, they hope will get stabilized in a few months. KTTM’s Mr. Anandkumar’s Views On Future Of Textile Machinery Market In India Mr. B. G. D. Anandkumar, Assistant General Manager, head of marketing for India, KTTM in the exclusive interview with Textile Value Chain at India ITME 2022, spoke at length on the new products by KTTM and future of textile machinery market in India. COVER STORY Mr. B. G. D. Anandkumar, Assistant General Manager KTTM
  • 18. JANUARY 2023 18 www.textilevaluechain.in Like India ITME, will ITMA Milan also view any of your new innovations? Yeah, it’ll be there, we will be demonstrating the further updates on the present machine as well as future machines, we have exhibited all new spinning technology called Helix spinning in Barcelona, so we will have the updates on that as well in Milan. How do you compare your Japanese technology with European technology? Yeah see, Japanese technology always gives reliable machines with stable performance, committed delivery. So, what happens when a customer chooses our product, they get consistent performance for the long term. They achieve the highest productivity level on our machines. They also achieve the best quality with low maintenance. The machine is simple and also user-friendly. So once the customer experiences our machine, they come back for the repeat orders. So, we have been successfully selling this machine from 2014 onwards. I can say we are now in the desirable position w.r.t spinning machines. What are your observations of the industry? Now the industry is passing through challenging phase due to change in economic situation globally, owing to many factors such as Russia, Ukraine war, Covid, Scarcity of power, High inflation are few to mention but we are hopeful that turnaround will be around the corner due to many policies. Like PLI scheme, Mitra scheme and all are coming for the future., Government is supporting with all these schemes and India will surely consolidate its position even in Non cotton exports in coming days.
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  • 20. JANUARY 2023 20 www.textilevaluechain.in “B-Tex” Revolutionary Auto-Cut-Pack System With Italian Software Is All Set To Transform The Traditional Cutting And Packing Systems Excerpts from the exclusive interview held with Mr.Bhupinder Singh - CEO of B-Tex Textile Machinery after the recently concluded INDIA ITME 2022 at Noida, India. “B-Tex” began it’s journey around 2 decade ago and today they are a formidable player in the textile industry for Fabric Inspection, Rolling, Folding & Packing Systems in Collaboration with REALTIME Srl (Italy) for Defect Logging Software. Their machines are the physical manifestation of years of industry experience and it’s our constant endeavour to keep abreast with the latest technologies. “Nirvana” the latest and state of the art Auto- Cut-Pack system from the BTex stable is all set to transform traditional cutting. How has been the journey in manufacturing since the beginning? Well the journey has been long and exciting, two decades to be precise also one that has presented challenges and opportunities equally, while technology was constantly changing and developing. B-Tex witnessed frequent innovations in the industry and that meant we too had to adapt quickly and bring out novel automations to be relevant in the industry. We started with simple Inspection cum rolling machines with minimum infra and support but in a unique, customer-centric direction. Our Sales program includes, Fabric Inspection, Rolling, Folding Machines and all types of winders and Un-winders with PLC controls. Greige, Finish and Preparatory machines are our standard products. We are specialised in fully automatic LDPE and HDPE Packing Machines with Italian Know-How. B-Tex had delivered stretch less with Zero elongation KNITS Inspection and rolling machines and achieved commendable market-share in the segment. Along with Woven and Knits, B-Tex has expertise in NON - WOVEN and Specially TECHNICAL TEXTILE Machines for Winders, Un - Winders, Slitting and Packing systems. We have already delivered tailor-made machines to High quality manufacturers like M/s. Khosla Profile, SRF, Milliken, Wilhelm, Texport Syndicate, etc.. How was your experience at India ITME-22 and what new B-Tex has offered? INDIA ITME-22 has been a great success for B-Tex. We launched our all new Auto-Cut-Pack Machine - Model COVER STORY Bhupinder Singh CEO, B-Tex Textile Machinery At B-Tex, we design and deliver automation solutions for Inspection and Packing Dept. with Italian Know - How and Software to global standards of excellence with local support.
  • 21. 21 JANUARY 2023 www.textilevaluechain.in NIRVANA with LDPE & HDPE packing at one go with Italian Software. It was an absolute honour to host industry leaders like Mr. Manmohan Singh, Mr. Updeep Singh, Mr. Alaaggapan R, and Mr. Gurudas Aras for the demonstration. Can you brief more about B-Tex Auto-Cut-Pack? There’s no denial of the fact that manpower crisis and space crunch poses a severe challenge to the textile industry, automation is the need of the hour in each and every process that obviously helps organizations to have optimal manpower, increase production and have quality MIS reports. Nirvana helps you to achieve all of these with Italian Know-how and Software. In B-Tex Auto-Cut-Pack System, we Inspect the fabric and log all the defect in IGS (Inspection & Grading Software) through Batch to Batch or Trolley to Trolley Mapping Machine and later on optimize as per the severity to generate beneficial Cut-Pan. Finally the data is transferred to B-Tex Auto-Cut-Pack machine model NIRVANA, where it rolls the fabric at high speed of 80 m/m and pack it with LDPE and HDPE film with lots of other benefits. What are the benefits of Auto-Cut-Pack? Nirvana is a boon to Inspection and Packing department . Due to optimised cut plan, 2-3% A-Grade fabric is saved and mind it, its lots of business and profit for quality and quantity fabric manufactures. Along with this, it reduces manpower up to 60% as their is bare minimum handling of fabric due to automatic packing with sorting and all the extra manpower is eliminated. All defect entries through touch screen in Italian software delivers lots of reports like shift-wise, sort-wise, operator-wise, production and department-wise to improve quality. 40% space is also saved as Auto-Cut-Pack singlehanded delivers 80,000 mtr/day with LDPE and HDPE packing with single operator. There are lots of other benefits like Auto-Samples, Folders, Barcode, Automatic labelling, etc. We have successfully delivered this system with software to some high quality fabric manufacturers in last few years. How B-Tex stand out against its competitors? B-Tex has 2 pillars Innovation and Automation and this keeps us ahead of competitors. At B-Tex, we design and deliver automation solutions for Inspection and Packing Dept. with Italian Know-How and Software to global standards of excellence with local support. With Italian know-How, our machines are famed to be at par with that of Italian standards in terms of inputs and performance, sold out at affordable price. We are with our customers right from conceptualisation to the final product, which helps us deliver tailor made solutions. We can proudly state that pre and post sales service is our hallmark and this always keeps us on our toes. What at the future plans for B-Tex? India is considered to be preferred supplier in recent times, due to in increase demand and widespread acceptance in our products, we are under expansion. We are sanguine about the over all scenario and are ready to face the new growth phase of Textile Industry. B-Tex is participating in ITMA 2023 in June at Milan, Italy along with our Italian partners to showcase the recent innovations and development on a global scale. Mr. Manmohan Singh, CMO - Aditya Birla And Mr. Bhupinder Singh, CEO - B-Tex Textile Machinery With Team At ITME
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  • 23. 23 JANUARY 2023 www.textilevaluechain.in COVER STORY Yamuna Machine Works Ltd’s First Indian Made Multilayer Stenter: Know The Features Yamuna Machine Works Ltd launched three new machines in the India ITME 2022. Prashant Mangukia, Director of the company shared his thoughts with the Textile Value Chain during the launch, “We are here at Yamuna Machine Booth in Hall three. We have had three new product launches this time. First of all was the Open Width Knit Compactor. Second was Open Width Knit Singeing Machine and the novel product of multilayer stenter. The multilayer stenter technology is from ALEA of Italy, and the compactor is first time Made in India. We have got very good response here to the show and we feel that this Made in India products will be a game changer for the textile industry.” Yamuna introduced three new machines namely, Open Width Knit Compactor, Open Width Knit Singeing Machine and ALEA-YAMUNA Multilayer Stenter. The feature packed machines were launched by the hands of leading textile industrialists. The Open Width Knit Compactor was launched by The Oster Group Director SHRI G. B. SINGH. The Open Width Knit Singeing Machine was launched by The Welspun Group Director SHRI RAJESH MANDAWEWALA.
  • 24. The ALEA - YAMUNA Multilayer Stenter was launched by Bombay Rayon (BRFL) Managing Director SHRI PRASHANT AGARWAL. THE ALEA - YAMUNA Multilayer Stenter : The new ALEA-YAMUNA Multilayer Stenter, developed with the collaboration between ALEA and YAMUNA in India. The YAMUNA-ALEA Multi-Layer Stenter is a textile finishing machine that is designed to improve the quality and fineness of fabric. It is a 10-chamber machine that operates in a 3-chamber space, which means it can handle a larger volume of fabric in a smaller space. This can be beneficial for textile manufacturers who need to increase their production capacity but have limited space available. One of the main benefits of the YAMUNA-ALEA Multi-Layer Stenter is its ability to improve the finishing quality and fineness of fabric. This is achieved through the use of multiple chambers and a variety of finishing techniques, such as heat setting, shrinking, and drying. The machine is also energy- efficient, which can help reduce operating costs and improve the overall sustainability of the textile production process. In addition to these benefits, the YAMUNA-ALEA Multi-Layer Stenter can also increase productivity by allowing manufacturers to process more fabric in a shorter amount of time. This can be especially useful for businesses that need to meet tight deadlines or have high demand for their products. ALEA-YAMUNA is first Indian made multilayer stenter. YAMUNA has a strong market position in India as well as in the global markets such as the U.S.A, Europe, Brazil, Portugal, Argentina and many other countries. YAMUNA has been winning export awards consecutively for the last three years.
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  • 26. JANUARY 2023 26 www.textilevaluechain.in Symposium Of Great Minds… Transforming Ideas To Execution!!! : A Glimpse Of CEO Conclave India’s biggest Textile & Machinery Exhibition has set a new benchmark in this 2022 edition. The event that brings to the board only the best and most magnificent display of engineering technology & accessories expanded their horizon to enthrall the intriguing conclave. The theme of the conclave was bringing together the policymakers and the textile industry for chalking out a promising short-term & long-term technology strategy for the sustainable growth of the Textile Industry in India. It was a humble attempt to voice the textile & textile Engineering sector. The gathering began with a warm welcome from the Executive Director of India ITME Society Ms. Seema Srivastava to the guest of honor Shri P. Sathasivam Ex-Chief Justice of India & Former- Governor of Kerala, Mr. Rohit Kansal, Additional Secretary Ministry of Textiles, Ms. Prajakta Verma, Joint Secretary, Ministry of Textiles, GOI; Mr. Rajeev Saxena, Joint Secretary, Ministry of Textiles, GOI & Ms. Roop Rashi Mahapatra, Textile Commissioner, GOI. Mr. Hari Shankar & Mr. Ketan Sanghavi greeted the dignitaries with mementos & gifts. The event began with our national anthem as a salute to our incredible India. It was a visual display of India’s vibrant culture and musical symposium. The India ITME Chairman opened the forum with his welcome speech a crisp and precise amalgamation of the global CEO conclave theme with the ongoing football tournament. The Chief guest Shri P. Sathasivam Ji threw presented his guest of honor speech appreciating India’s ITME Society’s dedication towards the growth of Indian textile and engineering and as Albert Einsten said “The only source of knowledge is experience.” His speech was a sheer knowledge provider for new entrepreneurs and technology providers for their journey of growth and prosperity ahead. Shri. Rohit Kansal, Additional Secretary Ministry of Textiles delivered a stunning speech and a ray of hope for fellow industrialists by throwing light on the Indian government’s vision and investment assistance to promote the Textile as well as textile engineering sector. He also informed that the government goal for textiles and apparel is US$ 350 Bn, the export goal for textiles & apparel is US$ 250Bn whereas the goal of US$ 100Bn is for the domestic market. Mr. Avinash Mayekar, MD of Suvin then opened the forum with a splendid theme presentation by weaving different cultures of India with the textiles of India and formulating a pathway to our honorable Prime Minister, Sri Narendra Modi Ji’s vision of 5F strengthening (Farm, Fibre, Factory, Fashion & Foreign Trade). Focusing on the theme, Mr. T. Rajkumar Chairman of the Confederation of Indian Textile Industry represented the Textile Voice by delivering a remarkable view on “Indian Textile Industry; Need & Gaps - An Honest Review”. He informed the audience about the different policies and frameworks available for the industry’s growth. Mr. M. Sankar, President- Textile Machinery Division TMD (Operations), Lakshmi Machine Works Limited with his presentation formed an inspiration and mapped roadmap for the growth of India’s Textile Engineering and technology sector. The inspiration growth of textile engineering and technology in the spinning segment is a module well fit and replicable to all other segments of textile engineering and technology. So the Voice of The textile engineering & technology segment clearly POST ITME 2022
  • 27. 27 JANUARY 2023 www.textilevaluechain.in encapsulated the investment for textile engineering in all the segments of textiles. It was time for the voice to be channeled, so Mr. Arun Kumar Garodia, Chairman of the Engineering Export Promotion Council took the stage and showcased the strength of our Engineering sector and congratulated the industry for having a growth rate of 16%. He has also informed of the plans of government for the engineering sector. It was time for the voice to be heard and reciprocated into action. Ms. Roop Rashi Mahapatra, Textile Commissioner, GOI assured the industry of the different plans of the ministry for increasing investments in India. She also informed of the continuous efforts of the government to formulate a plan for encapsulating the textiles and textile engineering and technology under one wing. Ms. Prajakta L. Verma, IAS, Joint Secretary, Ministry of Textiles, GOI then took the stage and educated the audience on the government reviews of the TUFS scheme and assured that the government is channeling all its efforts for policy framing of the TUFS or equivalent scheme. Mr. Rajeev Saxena, Joint Secretary, Ministry of Textiles, GOI delivered a short speech on the government’s future plans for increasing investment in the textile and textile engineering sector and promotional plans for the growth of Industry. The forum then witnessed the release of a “Compendium for the Ministry of Textiles- Textile & Textile Engineering Industry Voice” which contains compiled segment-wise industry snapshots on growth and trade, the details on key stakeholders, and policy currently operational. It also contains key concerns and suggestions from the industry with the details of the addressee along with industry highlights & some abstracts shared by industry experts. Post the knowledgeable gathering of minds, it was time for the celebration of the best of the best in the technology industry. A teaser of the technology awards containing the theme, the process, and the winner announcement was beautifully presented to the entire audience which checked all the parameters of enthusiasm within the audience. The technology awards were then presented. The ceremony began by presenting the Textile Maestro award to none other than “Mr. S P Oswal” and the quote of Mr. John C. Maxwell fits well in. A leader is one who knows the way, goes the way, and shows the way. “. The award on his behalf was received by Mr. Neeraj Jain, Joint Managing Director & Head - of Yarn Business, Vardhaman Group. The winners were presented with the award trophy and a cheque as a token of appreciation for their marvelous hard work and dedication. 1. Top Performance in Textile Engineering Industry a) Spinning - M/S Lakshmi Machine Works b) Weaving & Preparatory- Rabatex Industries c) Finishing - Texfab Engineers (India) Pvt. Ltd. d) Printing– ColorJet India Ltd. e) Accessories - Lakshmi Card Clothing Manufacturing Company Private Limited 2. Best Initiatives for Pollution Control Technology - S. A. Pharmachem Pvt. Ltd. 3. Category 3 – Special Award for Women a) Women Entrepreneur – Ms. Deepa A Kumar, Founder & CEO- Yashram Lifestyles b) Nurturing Women Empowerment – Ms. Neha Jhunjhun- wala, Director, Sarla Performance Fibers c) Woman Master Weaver - Ms. Santoshi Kewat d) Reviving Traditional Textiles - Ms. Kumari Raita 4. Category 4 – Award for Research Excellence - Dr. Rekha Ramakrishnan, SASMIRA All the speakers and jury members were presented with a memento and a gift of a token for their continuous support. The award concluded with a vote of thanks from Mr. Ketan Sanghavi, Treasures, India ITME Society, and acknowledgment to Mr. Avinash Mayekar, MD – Suvin, and his team as the knowledge partner for the event.
  • 28. Show Owner CEMATEX Associations ACIMIT (Italy) AMEC AMTEX (Spain) BTMA (United Kingdom) GTM (Netherlands) SWISSMEM (Switzerland) SYMATEX (Belgium) TMAS (Sweden) UCMTF (France) VDMA (Germany) Show Organiser T: +65 6849 9368 E: info@itma.com Connect With Us @ ITMA2023 Scan for More Info Source, collaborate and future-proof your business at the world’s largest international textile and garment technology exhibition Visitor registration is now open! Scan the QR code to find out why you should visit. Source from some 1,500 leading manufacturers and see live machinery demonstrations Future-proof your business with best-in-class solutions to stay ahead of the competition Collaborate and grow your business with digital transformation and sustainability Access ITMAconnect - the year-round sourcing and knowledge hub for the global textile community
  • 29. 29 JANUARY 2023 www.textilevaluechain.in ITME Society Awarded S. A. Pharmachem Pvt. Ltd. Best Initiatives for Pollution Control Technology Announcing India ITME Technology Awards: “Exceptions make rules Strong; Be the Exception”, This is the idea which drives India ITME Society’s search for talented, stand out leaders, innovators and determined perseverance in their field of work. To mark 4-decade old successful journey of India ITME Society an award was initiated. The 2nd edition of awards are Society’s humble attempt to recognize the exceptional & significant contributions that have influenced positive change in the textile engineering sector of our nation. These awards will set the tone for the start of the biggest textile engineering show which will have the presence of international & national delegates representing ambassadors, council members, various ministries, state ministers, textile & state commissioners and global investors. The renowned textile entrepreneurs and emerging textile investors will all be a part of this event. The winners will be felicitated with cash award, trophy & certificate in the format best suitable to the category. With the wide network of the India ITME Society, the recognition of the awards will not just be limited to the delegate present at the award function but will also be circulated to the wide database & the entire press & ministry associated with the India ITME Society. This 2nd edition of awards looks to recognize and felicitate awards in the following new categories: Category 1 - Award for Overall Best Performer in Engineering Industry presented in 8 Specific categories (Ginning | Spinning| Weaving & weaving preparatory |Processing & Finishing | Garmenting | Printing | Accessories for Textiles | Technical Textiles) Category 2 - Award for Best Innovative Technology for Pollution Control Category 3 -Women Leadership Award in Textile & Textile Engineering Category 4 -Award for Research Excellence Category 5 – Textile Maestro Society strongly believes that education is the foundation platform that has lifted this textile sector to such a glorious stage. So it has also introduced an award category specifically targeting youth, research & innovations. Mr. S Hari Shankar, Chairman, India ITME Society said, “The society & self strongly believes that the young minds of today are the colourful future of our Textiles, this is why in addition to the dedicated award category for our innovators in 2022 edition, we have always introduced knowledge programs for the learners. Our society over the years is initiating several constructive programs to recognize & empower knowledge to innovative researchers, and technical faculties as well as to act as an active connect between the knowledge hub -technical institutes & the ever-changing industry. I am sure, the success story of innovators recognized in our awards will attract more youths towards R & D in textiles”. To ensure fair practice and true unbiased nature towards the awards selection, the society has brought on board reputed textile technocrats from different sectors of textile. Mr. S. Hari Shankar, Chairman & Members of Steering Committee of India International Textile Machinery Exhibitions Society along with the Jury members announced the winners of Category 2 - Best Initiatives for Pollution Control Technology to S. A. Pharmachem Pvt. Ltd. “Sincere appreciation goes to the elite jury panel who took time out of their busy schedule to help us ensure smooth and unbiased decision making.” POST ITME 2022
  • 30. JANUARY 2023 30 www.textilevaluechain.in Mr. Vinay D. Patil, Managing Director, S. A. Pharmachem Pvt. Ltd & his team working and offering Mr. Vinay D. Patil Managing Director a full proof system to reduce the pollution from textile waste water. S. A. Pharmachem is offering a solution which helps textile industries for competitiveness and it will be a game changer. Size Recovery System from desize wash liquor. Caustic Purification System from mercerization wash liquor Indigo Dye Recovery & Reuse. All the systems are built in India using KOCH membrane - USA. ITME Society has given recognition for these activities and awarded “Best Initiatives for Pollution Control Technology by giving Trophy, Certificate & Rs 1,00,000 Cash.
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  • 32. JANUARY 2023 32 www.textilevaluechain.in World Premiere Of The ‘Present & Future’ Of Textile Printing : SPG Prints From 8th to 13th December 2022, India’s largest textile machinery show ITME was held in Greater Noida, India. Stovec, a subsidiary of SPG Prints BV, The Netherlands, announced a successful show by introducing the latest innovations in both conventional and digital textile printing for the fashion and the home-furnishing industry. As the inventor of rotary screen technology in 1963 and the initiator of digital textile printing in 1991, SPG Prints has been playing a leading role in textile printing for over 60 years now. Our global brand ambition with focus on sustainability unveiled At ITME, SPG Prints proudly presented its global brand ambition with new slogan “Printing tomorrow.” to its customers worldwide. With this, SPG Prints highlights its ambition to be the reliable partner in the global textile and industrial printing market while taking care of our planet in a responsible way. Looking for a conventional or digital textile printing system, SPG Prints has always proven to be the total solution provider for all textile printing needs. World premiere of entry level digital printer DART with live demonstrations SPG Prints launched the new robust entry level digital printer - DART at ITME for its Indian customers who want to kick start their journey in digital textile printing. The ribbon cutting ceremony was done by two proud DART customers – Mr Akash Sharma (from Akash Fashions, Ahmedabad) & Mr Parthiban M (from Brindhaa Processing Mills, Tirupur). Supported by live demo sessions every hour, while also printing the varied customized needs of visitors on site, DART proved to be a perfect solution for start- ups to fulfill their need for a medium speed printer. With fast turnarounds and full application support, DART gained immense customer’s attraction during the show. The digital technology of this digital printer enables customers to print on demand at a top quality of 720 x 1080 dpi, using 8 colours. With an extra row of print heads, amounting to 16 print heads, it can print up to 150 square meters per hour in fast mode. The optimum drop size helps to produce clear images, vibrant colours and smooth gradations. The installation is plug & play and the latest colour management engine and colour processing tools are included in the preloaded RIP software. The machine is designed for continuous production, that offers immense creative opportunities to customers to print on even the most difficult fabrics. Mr Shailesh Wani (Managing Director, Stovec Industries Ltd.) SPG Prints | Stovec booth at India ITME, Dec’22 Launch of digital textile printer - DART POST ITME 2022
  • 33. 33 JANUARY 2023 www.textilevaluechain.in Rose, Jasmine, and Magnolia: three new digital printers SPGPrints|Stovec also introduced the addition of 3 new digital printers in the portfolio - Rose, Jasmine, and Magnolia, that focused on maximum productivity at optimal print resolution. Rose is a roll-to-roll paper sublimation system with a peak productivity of up to 720 sqm/h. With variable ink drop - size and a maximum resolution of 1200dpi, the print quality offered is excellent. Jasmine and Magnolia are direct to fabric systems that will enable our customers to extend their offering in digital printing. Jasmine focuses on maximum productivity at the most optimal print resolution where Magnolia with its true 1200 dpi and Archer+ technology raises the bar to new levels of print quality.’ Introduction of Teak, our latest innovation in Rotary Textile Printing Through the years, our industrial roots have proven to be a solid platform for countless inspired innovations, that have put SPGPrints on the map as a global market leader for textile rotary screen printing technology. The company was proud to showcase our latest innovation in rotary portfolio Teak, a 2.45 meters wide rotary printing machine with Universal Repeat functionality. Teak is the latest generation of the Pegasus series, that has opened a wide - spectrum of applications for our customers worldwide, allowing them to print on woven and knitted fabrics for fashion and home textiles. All repeat sizes from 640 to 1018 mm can be printed in the same machine without any modification of parts. What is also unique to the Teak is that both squeegee types can be combined in a single position. This gives the utmost printing flexibility, and is ideal for optimising effects such as half tones, fine lines and blotches. The evolution of rotary screen technology With the introduction of two the new screen types Ortascreen and Randomscreen Eco together with rotary printing machine Teak and the latest BestLEN engraving technology, SPGPrints underlined its statement to the industry that the rotary printing market is still growing. The visitors could see print samples available at booth, made with OrtaScreen, a revolutionary screen based on the flatbed screen structure. The latest-paste saving screen RandomEco, that also helps to avoid Moiré, was also shown on the booth. N RICH technology: better inks for a better planet ‘Based on our know-how plus 30 years’ experience in ink development, SPGPrints inks offer optimal colour efficiency. They are made with the best available dyes and chemicals. For us quality has always been key, but sustainability is now even more important than ever. When selecting ink components, we consider all known and expected RSLs (restricted substance lists) for all major brands and meet guidelines such as REACH, OEKO-TEX® and ZDHC. We apply N RICH technology to develop and produce our benchmark quality digital printing inks for textiles in a sustainable way.’ says Daan de Kubber, Innovation & Development Manager at SPGPrints Boxmeer, The Netherlands. ‘We have created three different performance levels for our most used inks that you can mix and match to suit your digital textile printing applications: Pasha, Morpho and Alcon series. These are compatible with all major industrial print heads and fabrics. Our inks guarantee unattended printing without nozzle blockages or print head failures while adhering to the highest standards and legislation on sustainability’. Commercial success During the show SPG Prints signed contracts for several rotary printing machines, engraving systems, digital printers and also received highly potential enquiries for rotary screens and digital inks. This has made the ITME 2022 one of the most successful events in the recent history of SPG Prints, and also empowers us in creating a path to a sustainable future for our customers. Introduction of TEAK machine with universal repeat functionality
  • 34. F A R M T O F A S H I O N F A R M I N G G I N N I N G K N I T T I N G D Y E I N G A N D P R I N T I N G G A R M E N T I N G S P I N N I N G 1800 - 889 - 6020 info@omaxcotspin.com www.omaxcotspin.com Sr. No. 842,843,845/1, Near. Petrol Pump, Village Rajsitapur , Ta. Dhrangadhra Dist. Surendranagar. Gujarat. (INDIA).
  • 35. 35 JANUARY 2023 www.textilevaluechain.in Empowering Textiles Of India: India ITME 2022 India ITME 2022 a prestigious textile engineering and technology B2B Exhibition hosted in IEML, Greater Noida, U.P. showcased 1600 + Live machinery and unveiled 69 new products with participation from 68 countries. 11th edition of India ITME displayed a never before quality standard and success in terms of amenities for exhibitors and visitors setting new benchmark for exhibitions in India. 87,400 unique visitors totaling to 1,10,000 footfalls over 6 days enjoyed an array of activities at the venue. Concurrent programs included technical discussions, CEO conclave, industry awards, wildlife photo gallery, alumni meet and Government to industry interactions enhancing the experience and raising the excitement of participants. After a gap of six years, the event recorded a high flow of quality visitors which included industry members, technocrats, academicians, students and government officials apart from the delegations from 13 countries lead by senior officials of respective country who are looking to engage with India as sourcing and trade partner for developing their textile industry. 8th December 2022 the event was opened in accordance with Indian tradition of lamp lighting, Ganesh Vandhana & national anthem attended by Mr. S. Hari Shankar, Chairman, India ITME Society, Mr. Ketan Sanghvi, Hon. Treasurer, Mr. Sanjay Jayavarthanavelu, Chairman & Managing Director, Lakshmi Machine Works Ltd and Past Chairman, Mr. Sanjiv Lathia, Past Chairman Mr. Anuj Bhagwati, Chairman & Managing Director, ATE, Mr. Rakesh Kumar, Chairman, India Exposition Mart Ltd. along with other dignitaries who joined the simple ceremony. The high-profile technology & engineering exhibition for textiles witnessed participation from leading Indian institutes for textile engineering such as VJTI Mumbai, DKTE Ichalkaranji where MOU’s were signed for knowledge exchange with Swiss Textile Machinery Association and Italian Textile Machinery Association, paving way for collaboration not only in business but also in technical education. Eminent Panelists from Aachen University, Germany, Prof. Thomas Gries, Chairman, ITA, RWTH, Mr. Philipp Huber, RWTH Aachen, Mr. Kumar Jois, RWTH Aachen, Mr. Shantanu Bhat, RWTH Aachen, Ms. Gözdem Dittel, RWTH Aachen, Mr. Justin Kühn, RWTH Aachen, flew down to speak on latest technology topics. The other renowned speakers included Mr. Uday Gill, CSO, Indorama, Dr. PKC Bose, MD, Enercon Mr. Braz Costa, CITEVE, Portugal, Mr. Gurudas Aras, Strategic Consultant, Mr. Ranjit Sasi, India Head, Reverse Resources, Ms. Khusbhu Maheshwari, Mr. Anurag Gupta, MD, Usha Yarns, Dr. Asim Tewari, IIT B, Dr. Rajalakshmi Natarajan, IIT Dharwad, Saatchi Doshi, Programme, Devyani Hari, Director Centre for Responsible Business (CRB), Dr. Mohit Raina, Raina Industries Pvt Ltd, Dr. Asim Tewari, IIT Bombay & Mr. Prashant Agrawal, Wazir Advisors. The topics included by them included: • Transformation through Collaboration to achieve Sustainability. • Hydrogen Storage systems - Trends in Europe and India. • Role of Carbon in Fuel Cell Technology and Energy Conversion Devices. • Fibre based materials for future energy applications. • From fibres to component: What hydrogen storage POST ITME 2022
  • 36. JANUARY 2023 36 www.textilevaluechain.in technology have to do with textile technology? • Composites & Technical textiles for Energy Efficient Building. • Multifunctional textile reinforced concrete structures for building applications. • Strategic Innovation in Textile Value Chain. • Need of Composites in the Energy Sector. • Learnings from the transformation in the Apparel & Textile Industry in Portugal. • Accelerating innovations for circular textiles. India ITME Society facilitated an interaction between industry and policy makers through CEO Conclave coordinated by Mr. Avinash Mayekar, Suvin. This session was attended by Shri Rohit Kansal, IAS, Additional Secretary, Ministry of Textiles, GoI, Shri P. Sathasivam, Ex-Chief Justice of India & Former Governor of Kerala, Ms. Prajakta L.Verma, IAS, Joint Secretary, Ministry of Textiles, GoI, Mr. Rajeev Saxena, Joint Secretary. Ministry of Textiles, GoI, Ms. Roop Rashi Mahapatra, Textile Commissioner, GoI. Industry sector were represented by Mr. T. Rajkumar, Chairman, Confederation of Indian Textile Industry, Mr. M. Sankar, President- Textile Machinery Division TMD (Operations), Lakshmi Machine Works Limited, Mr. Arun Kumar Garodia, Chairman Engineering Export Promotion Council of India (EEPC,). The six-day event carried forward its theme “Empowering Textile Through Technology” encouraging indigenously developed innovations and research by Indian companies. “Appreciating the best of the industry’ the 2nd edition of ITME awards felicitated companies like Lakshmi Machine Works Ltd. (LMW) , Rabatex Industries, Texfab Engineers (India) Pvt. Ltd., ColorJet India Ltd. Lakshmi Card Clothing Manufacturing Company Private Limited, S. A. Pharmachem Pvt Ltd for their outstanding products. Giving importance to gender equality women entrepreneurs were also lauded for their success in an industry dominated by men. Ms. Deepa A Kumar, Founder & Managing Director, Yashram Lifestyle Brands Pvt. Ltd. & Ms. Neha Jhunjhunwala, Director, Sarla Performance Fibers Ltd. were selected for women entrepreneurship award. Proving to be a responsible industry body, India ITME Society not only encouraged modern innovations and technology but also provided inspiration for traditional skills and artisans of the nation. Under the category of best Master Weaver, Ms. Santoshi Kewat, Master Weaver, Maheshwari Creations, Madhya Pradesh & under category of Restoring Traditional Skills Ms. Kumari Raita, Soura Development Agency, Odisha were felicitated. Under the Category of Research Excellence - Dr. Rekha Ramakrishnan, SASMIRA Institute was felicitated.
  • 37. 37 JANUARY 2023 www.textilevaluechain.in The prestigious jury panel comprised of the stalwarts of Indian industry Mr. Uday Gill, Group Chief Strategy Officer, Indorama Ventures Ltd, Mr. Updeep Singh, President & CEO, Sutlej Textiles and Industries Ltd, Mr. Manohar Samuel, Advisor, R&D, Reliance Retail, Mr. Gurudas V Aras, India consultant to the ITA group, Germany, Mr. R. Anand, Partner, Eastern Engineering Company, Dr. Manisha Mathur, Joint Director, SASMIRA, Mr. Sanjiv Lathia, Past Chairman of India ITME Society, Mr. Ketan Sanghvi, Hon. Treasurer, Mr. Hari Shankar, Chairman unanimously recommended for Mr. S.P. Oswal for the honour of ‘Textile Maestro of industry’ of Indian textile industry. A Technical symposium by Veermata Jijabai Technological Institute, Mumbai on the theme of “Reduce-Reuse-Recycle State of the Art in Textile Sector” was well appreciated and well received by officials as well as industry. The organizer India ITME Society executed a seamless & flawless exhibition taking care of all round growth and progress of Indian textile industry creating opportunities for business, education, women, research etc. Amidst high voltage negotiations and discussions, art and culture also was given its due place whereby an evening of cultural Programme with dance, music and Fine Dine was organized for exhibitors. Once again working towards creating opportunities Pan India, North East folk art music and dance combined with fashion show and live music showcasing Maheshwari Sarees create using traditional handlooms by women Master Weavers of Madhya Pradesh were presented to global audience. The platform gave global exposure to our handicraft and traditional artisans especially women weavers from rural area of our Country. For those who enjoyed wildlife and photography as array of photographs captured by well-known photographer by Mr. Hari Santharam was on display which was enjoyed by one and all. The six - day marathon event definitely set the foundation for upgradation and modernization of the textile industry of India which is the 2nd largest employment generation sector after agriculture.It also has motivated and enhanced the confidence of Indian textile engineering industry in their capabilities to cater to the demand of domestic market as well as competing in the global market. India ITME 2022 opened the possibility and opportunities for overseas machinery manufacturers to tap the gaps in India and also connect with many buyers spread across 68 Countries. The 11th edition of India ITME truly proved that it is a business platform which empowers and motivates the industry to the next level. Showcasing the digital prowess of India, this edition of India ITME event digitalized all its services and provided event catalogues, visitor guide, help desk assistance, exhibitor manual etc. digitally reducing the print activity and thus saving quantum of paper usage. The mega event concluded on a high note of enthusiasm empowering all its participants, infusing vibrancy into the industry facing geo - political turbulence amidst other challenges.
  • 38. www.uster.com/qbar2 Inspecting fabrics after weaving is old school. With USTER® Q-BAR 2, smart weavers can pinpoint defects during fabric formation. It’s the right way to reduce material losses and minimize manual checks. When it comes to fabric quality issues, prevention is better than cure. The whole fabric is automatically monitored – warp, weft, selvage and leno – and faults are identified immediately. LEDs signal defect locations to the weaver, with information shown on the control unit touchscreen. It’s automatic inspection, in-process and instant, so weavers can react to prevent long-running or repeating faults. USTER® Q-BAR 2 sets the future standard, controlling the weaving process instead of the output. USTER ® Q-BAR 2 Weave it right: spot defects on the loom
  • 39. 39 JANUARY 2023 www.textilevaluechain.in India ITME (International Textile Machinery Exhibition) 2022 is a leading trade fair for the textile industry, showcasing the latest innovations and technologies in the field. This year, the event featured a range of new products and technologies in the sectors of spinning, weaving, processing, and digital printing. In the spinning sector, several companies displayed innovative machines that can produce high- quality yarn at high speeds and with improved efficiency. Meera Industries has developed a Twine Twister that is capable of completing S & Z twists in a single step. The ability to produce S & Z twists in one machine can significantly improve efficiency and productivity in the production process. Similarly, their other machine, that is capable of Twisting, Prying, and Reverse Twisting in a single step is also a valuable innovation. By reducing the number of steps required to produce twisted yarn, the TPRT machine can help to streamline the production process and save time and resources. ELGI Electrics launched their new cubical yarn conditioning machine, with capacity of 360Kg to 3000Kg per batch, you can also link the machine with automatic cone transport system. In the weaving sector, companies showcased new types of looms that can produce complex and intricate fabrics with greater precision and speed. These looms use advanced technologies such as lasers, robotics, and computer-aided design (CAD) to produce high-quality fabrics in a shorter time. Some of the new looms also have the ability to produce fabrics with multiple colours and patterns, allowing for greater design flexibility. Rabatex has developed an Advanced Sample Warping Machine with advanced features such as 18 axis control and the ability to produce 16 color patterns. The machine’s capacity to produce warp lengths of up to 700 meters is also noteworthy, as it allows for the production of longer lengths of warp yarn, which is essential for many textile applications. Prashant Industries has developed a new direct warper for cotton and filament yarns with a high capacity of 1200 meters per minute. The use of Industry 4.0 automation in the machine allows for greater efficiency and precision in the warping process, resulting in a more consistent and high- quality product. The processing sector saw the introduction of new machines that can improve the quality and efficiency From Spinning To Digital Printing: Check The Latest Innovations In India ITME 2022 POST ITME 2022
  • 40. JANUARY 2023 40 www.textilevaluechain.in of fabric finishing processes. TexFab has displayed a Loops steamer with new features such as the ability to fix the colour of reactive prints. This added feature can improve the quality and durability of the finished fabric, as it helps to prevent fading or bleeding of the colours during washing or other processing steps. The fact that TexFab received an award in the finishing sector at India ITME 2022 further demonstrates the company’s commitment to innovation and the development of high-quality products. The Embee Group has developed printing machines, such as the ACUMEN and SIGNATURE, with advanced features such as individual drive heads and multi repeat printing heads with a precision of 0.1mm. These features allow for greater control and accuracy in the printing process, resulting in a more consistent and high-quality product. The ability of the machines to be used for both wider and narrow width fabrics adds value, as it allows for greater versatility and the production of a wider range of fabrics. The digital printing sector also saw a number of new innovations at India ITME 2022. Companies displayed new printers that can produce high-quality prints with a wide range of colours and patterns, using eco- friendly inks and processes. Some of the new printers also have the ability to print on a variety of fabrics and materials, including natural and synthetic fibres. COLORJET Group launched their sustainable Pigment printing solution – EARTH SERIES. ColorJet EARTH Series is an advanced sustainable printing solution in the Digital textile printing segment. This new process does not require additional equipment for pre and post treatment. By eliminating pre-& post treatment, this has led to huge saving of water and energy, and provides a competitive edge in the sustainable direct-to-fabric printing category. Tanya Enterprises displayed their digital printers, the printers have capacity to print at 15 sq. m per hour using nine different CMYK colours. The printers can also print using fluorescent colours. Their DTF (Direct to Fabric) printers comes with three heads, CMYK, white and neon. The printers can print on variety of fabrics from Polyester, Cotton and Denims. Overall, the innovations showcased at India ITME 2022 demonstrate the continued growth and development of the textile industry in India. With the adoption of new technologies and processes, the industry is poised to continue producing high-quality fabrics and garments that meet the needs and expectations of consumers.
  • 41. 12 – 14 September 2023 Jio World Convention Centre (JWCC), Mumbai Exhibit at India’s foremost expo on technical textiles, nonwovens & composites Show Highlights • Special focus on product categories : Filtration, Masterbatches and Composites • Resume in-person interactions with international buyers on a large scale • Meet high quality buyers from 12+ industries like agriculture, automotive, textiles, medical, packaging etc • Display your latest innovations at a world class venue : Jio World Convention Centre, BKC, Mumbai Contact us. Priyanka Pawar +91 22 6144 5990 priyanka.pawar@india.messefrankfurt.com For bookings, scan the QR code
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  • 43. 43 JANUARY 2023 www.textilevaluechain.in Experience The Live Sari Jacquard Weaving At Stäubli’s Booth At SITEX SITEX trade fair will be held at the Surat International Exhibition and Convention Centre (SIECC) in Sarsana, Surat from January 7 - 9. The economic importance of the Surat region has been growing continuously and heavily, especially with the flouring textile industry. Today Surat is one of the textile hubs encompassing the entire supply chain of synthetic fibres. Around 60,000 weaving machines are in operation there, and an estimated half of them are running with waterjet weft insertion. Production equipment must be efficient, and purpose designed. The trade fair is an opportunity for the local players to discover Stäubli’s latest solutions for efficient weaving processes at Booth 243 and see several machines in operation. Stäubli is a leading supplier of Jacquard technology around the world. Indian mills rely on Stäubli solutions for weaving all sorts of Jacquard fabrics, from home textiles to technical fabrics, narrow to large- format applications, and apparel fabrics, particularly for saris. In fact, it’s difficult to imagine a Jacquard weaving mill without a solution by Stäubli. Stäubli Jacquard machines have become a central element in mills that demand high productivity and top quality because they deliver a broad range of decisive benefits: top energy efficiency, the highest production speeds, and minimum vibration thanks to optimally balanced kinematics. Weavers were introduced to the new LX PRO Jacquard machine at India ITME in December 2022. Featuring the TC8 controller, NOEMI electronics architecture for unmatched reliability in data transmission, and the MX PRO modules for energy savings, the machine boasts ultra-high weaving speeds with reliable hook selection for all kinds of woven fabrics. Live sari Jacquard weaving Visitors to the Stäubli booth will see a complete 380cm installation weaving sari fabric and featuring another reliable high-speed Jacquard solution : the LXM Jacquard machine, operating with 5,376 hooks. Available in two formats (2,688 and 5,376 hooks) this model meets the requirements of a wide range of applications and assures reliable operation at high weaving speeds. High - speed frame - weaving solutions for any application Whether running a weaving mill with rapier, air-jet, or water-jet weaving machines, weavers can choose from a wide range of Stäubli dobbies, including the S3000 / S3200 electronic rotary dobby series, and Stäubli cam motions like the S1600 / S1700 series. Visitors to the Stäubli booth will observe a renowned machine that is already operating in many mills around the globe, weaving a wide variety of applications : the S3260 electronic rotary dobby, offering a housing size for up to 16 lifting units. Seeing this machine gives one a very good idea of the operational performance and running speeds these machines achieve. This electronic rotary dobby can be operated with the latest generation of e32/33 transmissions, offering benefits such reduced maintenance cost and time due to maintenance-free bearings and other refined features. Both machine and transmission promise a long service life for many years of high-efficiency production. Automation solutions for the weaving preparation of filament warps Drawing in warps in the weaving preparation department is a crucial processing step. Proper drawing in plays an important role for the efficient downstream weaving process, ensuring instant S3260 electronic rotary dobby SITEX 2023
  • 44. JANUARY 2023 44 www.textilevaluechain.in availability of the new warp once the old one is spent at the weaving machine and ensuring the quality of the drawn-in warp to avoid deflected yarns. The SAFIR S32 automatic drawing-in machine is dedicated to filament warps. It processes plastic healds and boasts a compact design and easy handling. Ideally serving two or more stationary drawing - in stations, the machine comes with a solution for handling double SAFIR S32 automatic drawing-in machine warp beams as well : The Layer & Offset Management option allows easy offset adaptation in order to achieve very high drawing-in speeds. Amongst the comprehensive range of automatic drawing-in machines, the SAFIR S32 is the one that is ideal for filament mills producing curtain or apparel fabrics. In addition to its solutions for efficient style changes, Stäubli offers three solutions for rapid and quality warp changes, namely the MAGMA, TIEPRO and TOPMATIC warp tying machines, covering a vast variety of applications. At the booth, the TOPMATIC warp tying machine will be live processing a synthetic warp. TOPMATIC – renowned for its flexibility – processes practically all staple fibres and filament yarns within the yarn count range 0.8-500tex. Operating on the TPF3 tying frame, the TOPMATIC offers efficient, fast and comfortable warp tying. TEXCOM Invests In State-Of-The-Art BRÜCKNER POWER-FRAME stenter The Argentine textile industry is booming, which means a prosperous period for investment, increased production and therefore the creation of new jobs, which greatly benefits the development of the national industry. TEXCOM - as Texameri S. A. with headquarters in Buenos Aires is officially called - is one of the leading companies in Argentina with more than seventy years of experience in the market. With 3 production plants, a commercial office and 6 sales stores distributed around the country, TEXCOM manufactures and distributes knitted fabrics for a highly demanded market, where sports, technical, fashion and workwear fabrics stand out. The company’s own developments, such as Twintex, Polisap, Neodry, Sense, Texcom antibacterial, among other brands, are perfect for sports and leisure due to their technical attributes. The company attaches great importance to the fact that all processed materials have the appropriate current environmental certificate (Öko Tex Standard 100, BlueSign and ZDHC). The efficient and responsible use of chemicals is also a matter of course. Texcom has become a strategic partner for its customers, basing its operation on three pillars: Market Focus, Innovation, Sustainability. These pillars position the company one step ahead of the needs and demands of the market through technology and development. With more than 100 circular knitting machines and a wide range of possibilities for rotary printing, sublimation, lamination as well as special finishes such as antibacterial or hydrophilic, TEXCOM produces premium sports and leisure wear. This includes the official jersey of one of the world’s most successful national soccer teams, the white and sky-blue striped Albiceleste jersey of the Argentines. TEXCOM has recently started up two new BRÜCKNER POWER-FRAME stenters for knitted fabric with eight compartments and lubrication-free vertical chain and direct gas heating. This is already the 5th BRÜCKNER line purchased by TEXCOM and the successful continuation of the cooperation with BRÜCKNER since 1979. The third member of this successful alliance is the commercial agency, MAPEKO, which has been active for BRÜCKNER for several decades and INDUSTRY UPDATE
  • 45. 45 JANUARY 2023 www.textilevaluechain.in in the 3rd generation. The partnership between the German market leader in textile finishing machinery and the customer has always been trustful and good over the changeful development of the Argentine textile industry and several generations on both sides. Highest drying capacity and the technically proven split - flow ventilation system, the extremely homogeneous air volume and temperature distribution due to countered thermo zones were decisive for the customer. The low specific energy consumption of the direct gas heating and the maintenance - friendly components, such as the completely lubrication-free vertical circulating chain and width adjustment spindles, help to save production costs, especially in economically difficult times. Especially in the premium sector, the exactly reproducible finishing results due to full automation as well as recipe management of the line are appreciated. Mr. Esteban Scigliano, Industrial Manager (Gerente Industrial) at TEXCOM is confident : “With the energy-efficient high-tech machines by BRÜCKNER we follow the continuous changes in Argentina and will be part of the upswing of the domestic textile industry. We invest in innovation to promote the sustainability of our processes by an optimal use of the thermal energy consumption and a maximum saving of electrical energy. The technology of these machines ensures us a higher quality and the ability to produce in a sustainable and efficient way, reducing energy consumption. We thank the whole team of BRÜCKNER who made this possible!” Regina Brückner, CEO of the German market leader is pleased about these positive impulses for the Argentinian textile industry: “Especially in a crisis, companies are in demand which look ahead and go their way future-oriented. TEXCOM is setting a good example and setting standards. We are pleased to be a long-standing partner and friend of the innovative and ecologically oriented TEXCOM Group.” From left to right: Ronaldo Huber (MAPEKO), Esteban Scigliano (TEXCOM) and Rodrigo Huber (MAPEKO) in front of one of the two new BRÜCKNER POWER-FRAME stenters
  • 46. LOOKING FOR MEN’S DIGITAL PRINTED FABRIC? Address: 39B, Kewal Industrial Estate, Lower Parel, Mumbai | Ph: 9021755990 dbadami.com | Follow @dbadamiofficial A UNIT OF DHINGAR GROUP LOOK HERE
  • 47. 47 JANUARY 2023 www.textilevaluechain.in Trützschler Card Clothing Expands Its Site In Neubulach Green growth : The technology leader for card clothing is creating additional jobs / Company focuses on climate neutrality for site expansion Trützschler Card Clothing (TCC), technology leader in the manufacture of high - performance card clothings for textile yarn processing, is expanding its site in Neubulach, Germany. With the twelve - million - euro investment, the supplier for the international textile machinery industry is expanding its production, warehouse and office capacities. A groundbreaking ceremony will take place during the coming winter. The move into the new building is planned for 2024. TCC will also expand the range of services and the production intensity at the site, while optimizing the process flows. Trützschler intends to recruit the additional employees required within a short timeframe by hiring new staff and offering apprenticeships at the Neubulach site. TCC employs more than 130 people in Germany, with a further 220 people employed worldwide at locations in Brazil, China, India, Mexico, Turkey and the USA. Strengthening the site “By expanding our business here in Neubulach, we are strengthening our presence in this area and our leading global market position too,” says Managing Director Peter Gäbler. The Trützschler Group SE is also investing in India to build a new site with over 100,000 square meters for the Spinning, Card Clothing and Nonwovens business units. “It is important to be close to the customer worldwide because our foreign companies make a significant contribution to the success of the Group,” says Gäbler. TCC achieved another record sales result in 2021. Demand for the technology components for carding fibers in spinning mills and for carding in nonwovens production has increased significantly. The steel sawtooth wires, which are wound onto coils and produced for customers around the globe, eventually get worn down by use in production processes – so it is necessary to replace them regularly. For this reason, further growth is expected in 2022 and beyond. The new building will expand the warehouse and logistics area by 600 square meters, to make a total area of 2,800 square meters. In the optimized cube of the new hall, a modern warehouse system will double the storage capacity. There will also be a fully automated warehouse for coils for sawtooth wires. During the construction phase, logistics and shipping will be temporarily outsourced to Pforzheim- Büchenbronn. Good integration into the region Overall, the production area will be expanded from 4,000 to 5,400 square meters. This will enable the process flows to be optimized. The office space will be increased to 1,000 square meters. An additional level of the building will provide modern workplaces for administration and sales. The new building will also improve access and exit routes for truck traffic. This will provide considerable relief for the local neighborhood in terms of noise emissions and other factors. Good integration into the region is very important to Trützschler. All contracts for planning, construction and air conditioning technology have been awarded to local companies. In the future, TCC will operate its production facility in Neubulach in a climate-neutral manner. This will contribute important progress toward achieving the ambitious climate goals of the Trützschler Group. The new production facility will meet the highest requirements for energy efficiency and climate protection. Heating is provided by process heat recovery and geothermal energy. In addition, the company produces green electricity via its own solar panels. INDUSTRY UPDATE The new building will be erected on this area
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  • 49. 49 JANUARY 2023 www.textilevaluechain.in Kappahl Selects TrusTrace As Its Traceability Solution To Support Sustainable Efforts The TrusTrace platform will strengthen Kappahl’s sustainability initiatives and provide the company with infrastructure that facilitates compliance with current and upcoming supply chain regulations. TrusTrace, a global SaaS company with a market- leading platform for product traceability and supply chain transparency in fashion and retail, today announced that Kappahl, a leading Swedish apparel brand, has selected the TrusTrace platform to support its traceability efforts. “Kappahl identified traceability as a key strategic enabler for sustainable change, and a way to facilitate compliance with evolving supply chain laws and regulations,” TrusTrace CEO and Co-Founder Shameek Ghosh said. “We’re thrilled that they selected TrusTrace as the framework to promote data-driven, sustainable action. Kappahl will be able to leverage robust supply chain data insights to enable responsible sourcing and adhere to laws such as the Norwegian Transparency Act and the upcoming EU Strategy for Sustainable and Circular Textiles.” In addition to adhering to regulations, Kappahl aims to leverage the TrusTrace platform to enable more data-based decision-making to drive sustainability in day-to-day operations, as well as to equip consumers to move towards more sustainable consumption. This will be achieved through communicating the impact of their products, allowing customers to shop according to their values and make more informed purchasing decisions. “For Kappahl, it is important to be a transparent company, and we want to make it easy for our customers to make informed and sustainable choices. Our customer must receive as detailed information as possible in order to quickly know what it is they have bought, and knowing where and how the garment is made also raises its value. There is a lot of work behind each finished garment, the manufacturing process is long and involves many people – something perhaps not everyone is aware of. With TrusTrace, we get the tools to efficiently manage sustainability data for the approximately 40 million garments that are sold every year. Sustainability data can be presented for an overall picture of the garment’s values, which can then be communicated to customers in a simple and accessible way,” said Sandra Roos, VP Sustainability at Kappahl. TrusTrace is a leader in fashion supply chain traceability, providing 40+ global fashion and retail brands with verified data in real-time, as materials and finished goods move through the supply chain. Through its open architecture, the TrusTrace platform integrates seamlessly with retailer, manufacturer and supplier systems, as well as other third-parties, such as certification agencies, lifecycle datasets and other sustainability solution providers. INDUSTRY UPDATE
  • 50. JANUARY 2023 50 www.textilevaluechain.in Marzoli Announces Ambitious Roadmap To Shape Future Of Indian Textile Industry India is playing a key role in the present global textile scenario and continues to be the enabling ground for the textile machinery manufacturers. Marzoli launched its India branch, Marzoli India, more than 10 years ago with the aim of providing outstanding value to the market, and during ITME Marzoli announced ‘2025 strategic roadmap for the market’. Marzoli’s roadmap has the ambitious goal to shape the future of the Indian textile industry, focusing on 6 strategic pillars: Made in India: Thanks to the assembly of machinery and systems in Marzoli’s plant in Coimbatore, Marzoli is increasing the production capacity for the whole product portfolio. By the end of 2023 it aims to achieve the full increment of 40%. A well-proven supply chain with international and local partners and a local stock of spare parts have been established to maintain the highest quality standards on the product and service. Well-trained and skilled engineers in Marzoli India guarantee the finest assembly of machines complying with Marzoli Group’s well-proven procedures and a team of engineers support customers on the market with commitment, starting from the internal assembling, factory testing, erection and final set up, creating a direct connection and flow of technical competences, delivering passion and the over 170 years of Marzoli textile culture. Digitalization and AI: The long - term vision and innovative Digital journey that Marzoli and Camozzi Group have designed in 2010, have made it possible to develop the first A.I. enabling platform dedicated to the textile industry. The Digi4spin centre based in Marzoli India will support the customer through advanced remote services and training activities. Digi4spin will sustain the corporate’s organization for accelerating the digital transformation processes and culture through a specialized academy. As well as promote the adoption of A.I. technologies in the industry. Automation: More than 170 years of textile technology and optimization of the spinning process result in a strong commitment towards automation of production lines and processes. Marzoli firmly believe Automation, directly connected with Digitization and AI, constitute the enabling platform necessary to standardize quality, improve performances and productivity. The capability to fit an advanced automation system to the existing ecosystem, improving workplace conditions, workers engagement, while reducing wearing and alienating tasks, is a tailor made approach which Marzoli is going to deliver and promote through Marzoli India. Italian design: Being a brand that represents the Italian design excellence in the textile machinery sector means creating unique tailor-made solutions designed on customer needs which combine innovation and tradition, creativity and accuracy, reliability and out of the box approach, distinctive traits of the Italian culture. Innovation: in the development of new products and processes from a sustainable and digital point of view. Tradition: to fully take advantage of the experience and competences and transform them into a well- established know-how. Customized engineering services: To address the needs of customers with tailored solutions. Marzoli wants to do this by intercepting and understanding INDUSTRY UPDATE
  • 51. 51 JANUARY 2023 www.textilevaluechain.in the emerging trends, working in close contact with customers, research institutes, competence centers and technological suppliers to create value through a careful activity of engineering and networking. Marzoli India wants to be an open house for its customers, where different ecosystems can meet and share ideas to create disruptive concepts and solutions. Circular economy: Making circular economy real, in the textile industry, is Marzoli’s vision. Mission: the development of circular technologies and processes to carefully balance economic and environmental sustainability. Marzoli India circularity program is aimed at promoting a supply chain alliance able to realize full industrial projects for the regeneration of valuable fibers from post - industrial and post- consumer fabrics. “Differentiate ourselves to differentiate your business.” This is Marzoli’s mission and its everyday commitment. Marzoli has spent the last ten years concentrating its efforts on research and innovation in order to develop an exclusive textile engineering concept that consists of four distinct, interconnected, and complementary technological areas: - Spinning technology - Digital textile - Nonwoven solutions - Circular technologies The phrase “Textile Engineering” – incorporated in the Marzoli’s logo – perfectly expresses this ability to innovate and work in close contact with customers, supporting them to create value, providing the know- how able to support the customer throughout all phases of the process: from feasibility and preliminary studies to plant construction, line start-up, optimisation, management and subsequent commissioning. Added to this : staff training and organisation of maintenance activities; turnkey solutions and support in financing activities; business plan development; automation level analysis and project management. This approach makes Marzoli the global partner for the textile industry of the future. SPINNING TECHNOLOGY Marzoli is one of the leading manufacturers of complete lines for opening, preparation and spinning of natural, synthetic and technical fibers. At ITME, Marzoli displayed the roving frame technology FT-D, which is pushing the limits of the performance : wide flexibility, high productivity, quality, space savings, power savings, full integration into any kind of spinning sections. High degree of automation and digital integration. CMX: the new state-of-the-art combing technology which, with 10 combing heads, guarantees a level of productivity 25% higher than the previous model, along with energy savings equal to 20% kWh/kg. C701: The innovative and advanced card designed to be flexible for all types of fibers. With a carding area of 3.74 sqm this card grants a superior trade-off between quality and productivity.
  • 52. JANUARY 2023 52 www.textilevaluechain.in Integrated Spinning Technology: The concept of a full mechanical and logical integration of every machine of the spinning unit. These solutions disclose all their potential in terms of superior flexibility and efficiency, supported, for the first time in textile industry, by the technological paradigms of M2M and M2H. DIGITAL TEXTILE Another strength is its expertise in developing the most advanced digital technologies: at ITME, Marzoli will present 5 solutions for a fully digitalized spinning mill. Marzoli (Marzoli Remote Maintenance): The world’s first AI based platform able to analyse Big Data generated by machinery processes and also to continuously monitor mission critical operations. This ensures a reduction of machine downtime, a longer useful life of parts, and more timely and effective maintenance. Alongside this, integrated management can be enabled by YarNet, highly innovative software, through which users can easily manage the entire spinning process directly from their PC. With it, every machine in a plant can be monitored with ease – a real value-added technology for customers aiming to maximise productivity and profitability. Brain Box: The patented Marzoli software with an integrated APP, based on AI technologies, which significantly improves plant performance. Tests confirm that Brain Box can generate a 5.5% increase in productivity, an 8% increase in efficiency, and 1.5% in energy savings. TAOMAPP: The innovative approach to cotton analysis in which the trash level inside the cotton is accurately determined through photographs taken by a smartphone. It is based on ultra-high resolution image recognition techniques and quantifies the results on the Marzoli Trash Index. You just need to download the app, start the analysis and get the benefits. Trash Analyzer: the tool that analyses cotton trash content to optimise machinery set-up. It can be applied wherever there is a flow of material in a pipeline. During ITME it will be possible to see first-hand this advanced technology. These 5 solutions, constantly monitoring machines and process performance, allows to make intelligent and informed decisions, based on constantly updated information. Each of these decisions is a further step to increase the flexibility and customization and to reach the highest level of efficiency and productivity to become more valuable on the market. NONWOVEN With its deep experience and technological knowledge in fibre preparation and through an established network of partnerships, Marzoli is uniquely qualified in the implementation of nonwoven plants for the following range of applications: wipes, medical-surgical, disposable and filtration products. CIRCULAR TECHNOLOGY Since 2012, Marzoli has focused on continuous innovation in the mechanical regeneration of textile fibres. Its know-how focuses on the transformation of post industrial and post consumer textile waste, creating high-value recycled fiber to be process with ring spinning tecnology. “For Marzoli, developing and adopting green technologies means carefully balancing business needs with environmental sustainability. Circularity through fabrics regeneration is creating a synergetic value chain that benefits all stakeholders” explains Cristian Locatelli, Marzoli General Manager.