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Crystallization, Melting, and Glass-Transition
Phenomena in Polymers
Crystallization is the process by which, upon cooling, an ordered (i.e., crystalline)
solid phase is produced from a liquid melt having a highly random molecular
structure.
Importance of understanding Crystallization:
An understanding of the mechanism and kinetics of polymer crystallization is
important because the degree of crystallinity influences the mechanical and
thermal properties of these materials.
Concept:
 For polymers, upon cooling through the melting temperature, nuclei form wherein
small regions of the tangled and random molecules become ordered and aligned
in the manner of chain-folded layers
 At temperatures in excess of the melting temperature, these nuclei are unstable
because of the thermal atomic vibrations that tend to disrupt the ordered molecular
arrangements
Crystallization
 Subsequent to nucleation and during the crystallization growth stage, nuclei grow
by the continued ordering and alignment of additional molecular chain segments;
that is, the chain-folded layers remain the same thickness, but increase in lateral
dimensions, or for spherulitic structures there is an increase in spherulite radius.
 The time dependence of crystallization is the same as for many solid-state
transformations; that is, a sigmoidal-shaped curve results when fraction
transformation is plotted versus the logarithm of time
(at constant temperature)
 Normally, the extent of crystallization is measured by specimen volume changes
because there will be a difference in volume for liquid and crystallized phases.
 Rate of crystallization is equal to the reciprocal of time required for crystallization
to proceed to 50% completion.
 This rate is dependent on crystallization temperature and also on the molecular
weight of the polymer; rate decreases with increasing molecular weight.
 For polypropylene (as well as any polymer), the attainment of 100% crystallinity is
not possible.
MELTING
The melting transformation is the reverse process that occurs when a polymer is
heated.
 The melting of a polymer crystal corresponds to the transformation of a solid
material, having an ordered structure of aligned molecular chains, to a viscous
liquid in which the structure is highly random.
 This phenomenon occurs, upon heating, at the melting temperature, Tm
 There are several features distinctive to the melting of polymers that are not
normally observed with metals and ceramics ; these are consequences of the
polymer molecular structures and lamellar crystalline morphology.
Concept:
 First of all, melting of polymers takes place over a range of temperatures; this
phenomenon is discussed in more detail shortly.
 In addition the melting behavior depends on the history of the specimen, in
particular the temperature at which it crystallized.
 The thickness of chain-folded lamellae will depend on crystallization temperature;
the thicker the lamellae, the higher the melting temperature.
 Impurities in the polymer and imperfections in the crystals also decrease the
melting temperature
 Finally, the apparent melting behavior is a function of the rate of heating;
increasing this rate results in an elevation of the melting temperature.
polymeric materials are responsive to heat treatments that produce
structural and property alterations. An increase in lamellar thickness may
be induced by annealing just below the melting temperature. Annealing
also raises the melting temperature by decreasing the vacancies and other
imperfections in polymer crystals and increasing crystallite thickness
THE GLASS TRANSITION
 The glass transition occurs in amorphous (or glassy) and semi-crystalline polymers
and is due to a reduction in motion of large segments of molecular chains with
decreasing temperature.
 Upon cooling, the glass transition corresponds to the gradual transformation from
a liquid to a rubbery material and finally to a rigid solid.
 The temperature at which the polymer experiences the transition from rubbery to
rigid states is termed the glass transition temperature, Tg.
 Of course, this sequence of events occurs in the reverse order when a rigid glass
at a temperature below Tg is heated.
 In addition, abrupt changes in other physical properties accompany this
glass transition: for example, stiffness (Figure 15.7), heat capacity, and coefficient of
thermal expansion.
MELTING AND GLASS TRANSITION
TEMPERATURES
 Melting and glass transition temperatures are important parameters relative to
inservice applications of polymers.
 They define, respectively, the upper and lower temperature limits for numerous
applications, especially for semi-crystalline polymers.
 The glass transition temperature may also define the upper use temperature for
glassy amorphous materials
 Furthermore, Tm and Tg also influence the fabrication and processing procedures
for polymers and polymer-matrix composites.
 The temperatures at which melting and/or the glass transition occur for a polymer
are determined in the same manner as for ceramic materials from a plot of
specific volume (the reciprocal of density) versus temperature.
 Figure is such a plot, where curves A and C, for amorphous and crystalline
polymers, respectively, have the same configurations as their ceramic
counterparts.
Specific volume versus temperature, upon
cooling from the liquid melt:
 for totally amorphous(curve A),
 semi-crystalline (curve B), and
 crystalline (curve C) polymers
 For the crystalline material, there is a
discontinuous change in specific volume at the
melting temperature Tm.
 The curve for the totally amorphous material is continuous but experiences a slight
decrease in slope at the glass transition temperature, Tg.
 The behavior is intermediate between these extremes for a semi-crystalline
polymer in that both melting and glass transition phenomena are observed;
Tm and Tg are properties of the respective crystalline and amorphous phases
in this semi-crystalline material.
 the behaviors represented in will depend on the rate of cooling or heating.
FACTORS THAT INFLUENCE MELTING AND GLASS TRANSITION
TEMPERATURES
Melting Temperature
Molecular chemistry and structure:
 During melting of a polymer there will be a rearrangement of the molecules in the
transformation from ordered to disordered molecular states. Molecular chemistry
and structure will influence the ability of the polymer chain molecules to make
these rearrangements and, therefore, will also affect the melting temperature.
Chemical bonds:
Chain stiffness, which is controlled by the ease of rotation about the chemical
bonds along the chain, has a pronounced effect.
 The presence of double bonds and aromatic groups in the polymer backbone
lowers chain flexibility and causes an increase in Tm.
Size and type of side groups:
Furthermore, the size and type of side groups influence chain rotational
freedom and flexibility;
 Bulky or large side groups tend to restrict molecular rotation and raise Tm. For
example, polypropylene has a higher melting temperature than polyethylene
 The CH3 methyl side group for polypropylene is larger than the H atom
found on polyethylene.
The presence of polar groups:
 The presence of polar groups(C l, OH, and CN), even though not excessively
large, leads to significant intermolecular Bonding forces and relatively high TmS.
This may be verified by comparing the melting temperatures of polypropylene and
poly vinyl chloride.
Molecular weight:
 At relatively low molecular weights, increasing (or chain length) raises Tm
Furthermore, the melting of a polymer takes place over a range of temperatures;
thus, there will be a range of Tms, rather than a single melting temperature. This
is because every polymer will be composed of molecules having a variety of
molecular weights (Section 14.5), and because Tm depends on molecular
weight. For most polymers, this melting temperature range will normally be on
the order of several degrees Celsius.
Degree of branching:
 The introduction of side branches introduces defects into the crystalline material
and lowers the melting temperature. High-density polyethylene, being a
predominately linear polymer, has a higher melting temperature than low density
polyethylene which has some branching.
FACTORS THAT INFLUENCE GLASS TRANSITION
TEMPERATURES
1.Molecular characteristics:
Upon heating through the glass transition temperature, the amorphous solid polymer
transforms from a rigid to a rubbery state. Correspondingly, the molecules that are
virtually frozen in position below Tg begin to experience rotational and translational
motions above Tg. Thus, the value of the glass transition temperature will depend on
molecular characteristics that affect chain stiffness; most of these factors and their
influences are the same as for the melting temperature.
2.Molecular weight:
 Increasing the molecular weight also tends to raise the glass transition
temperature,
Branching:
 A small amount of branching tends to lower Tg; on the other hand, a high density
of branches reduces chain mobility and elevates the glass transition temperature.
Some amorphous polymers are cross-linked, which has been observed to elevate
Tg; crosslinks restrict molecular motion with a high density of crosslinks, molecular
motion is virtually disallowed; long-range molecular motion is prevented, to the
degree that these polymers do not experience a glass transition or its
accompanying softening.
From the preceding discussion it is evident that essentially the same molecular
characteristics raise and lower both melting and glass transition temperatures.
Normally the value of Tg lies somewhere between 0.5 and 0.8Tm (in Kelvin).
Consequently, for a homo-polymer, it is not possible to independently vary both Tm
and Tg. A greater degree of control over these two parameters is possible by the
synthesis and utilization of co-polymeric materials.

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Crystallization,Melting and Tg of different polymeric materials

  • 1. Crystallization, Melting, and Glass-Transition Phenomena in Polymers Crystallization is the process by which, upon cooling, an ordered (i.e., crystalline) solid phase is produced from a liquid melt having a highly random molecular structure. Importance of understanding Crystallization: An understanding of the mechanism and kinetics of polymer crystallization is important because the degree of crystallinity influences the mechanical and thermal properties of these materials. Concept:  For polymers, upon cooling through the melting temperature, nuclei form wherein small regions of the tangled and random molecules become ordered and aligned in the manner of chain-folded layers  At temperatures in excess of the melting temperature, these nuclei are unstable because of the thermal atomic vibrations that tend to disrupt the ordered molecular arrangements Crystallization
  • 2.  Subsequent to nucleation and during the crystallization growth stage, nuclei grow by the continued ordering and alignment of additional molecular chain segments; that is, the chain-folded layers remain the same thickness, but increase in lateral dimensions, or for spherulitic structures there is an increase in spherulite radius.  The time dependence of crystallization is the same as for many solid-state transformations; that is, a sigmoidal-shaped curve results when fraction transformation is plotted versus the logarithm of time (at constant temperature)  Normally, the extent of crystallization is measured by specimen volume changes because there will be a difference in volume for liquid and crystallized phases.  Rate of crystallization is equal to the reciprocal of time required for crystallization to proceed to 50% completion.  This rate is dependent on crystallization temperature and also on the molecular weight of the polymer; rate decreases with increasing molecular weight.  For polypropylene (as well as any polymer), the attainment of 100% crystallinity is not possible.
  • 3. MELTING The melting transformation is the reverse process that occurs when a polymer is heated.  The melting of a polymer crystal corresponds to the transformation of a solid material, having an ordered structure of aligned molecular chains, to a viscous liquid in which the structure is highly random.  This phenomenon occurs, upon heating, at the melting temperature, Tm  There are several features distinctive to the melting of polymers that are not normally observed with metals and ceramics ; these are consequences of the polymer molecular structures and lamellar crystalline morphology. Concept:  First of all, melting of polymers takes place over a range of temperatures; this phenomenon is discussed in more detail shortly.  In addition the melting behavior depends on the history of the specimen, in particular the temperature at which it crystallized.
  • 4.  The thickness of chain-folded lamellae will depend on crystallization temperature; the thicker the lamellae, the higher the melting temperature.  Impurities in the polymer and imperfections in the crystals also decrease the melting temperature  Finally, the apparent melting behavior is a function of the rate of heating; increasing this rate results in an elevation of the melting temperature. polymeric materials are responsive to heat treatments that produce structural and property alterations. An increase in lamellar thickness may be induced by annealing just below the melting temperature. Annealing also raises the melting temperature by decreasing the vacancies and other imperfections in polymer crystals and increasing crystallite thickness
  • 5. THE GLASS TRANSITION  The glass transition occurs in amorphous (or glassy) and semi-crystalline polymers and is due to a reduction in motion of large segments of molecular chains with decreasing temperature.  Upon cooling, the glass transition corresponds to the gradual transformation from a liquid to a rubbery material and finally to a rigid solid.  The temperature at which the polymer experiences the transition from rubbery to rigid states is termed the glass transition temperature, Tg.  Of course, this sequence of events occurs in the reverse order when a rigid glass at a temperature below Tg is heated.  In addition, abrupt changes in other physical properties accompany this glass transition: for example, stiffness (Figure 15.7), heat capacity, and coefficient of thermal expansion.
  • 6. MELTING AND GLASS TRANSITION TEMPERATURES  Melting and glass transition temperatures are important parameters relative to inservice applications of polymers.  They define, respectively, the upper and lower temperature limits for numerous applications, especially for semi-crystalline polymers.  The glass transition temperature may also define the upper use temperature for glassy amorphous materials  Furthermore, Tm and Tg also influence the fabrication and processing procedures for polymers and polymer-matrix composites.  The temperatures at which melting and/or the glass transition occur for a polymer are determined in the same manner as for ceramic materials from a plot of specific volume (the reciprocal of density) versus temperature.  Figure is such a plot, where curves A and C, for amorphous and crystalline polymers, respectively, have the same configurations as their ceramic counterparts.
  • 7. Specific volume versus temperature, upon cooling from the liquid melt:  for totally amorphous(curve A),  semi-crystalline (curve B), and  crystalline (curve C) polymers  For the crystalline material, there is a discontinuous change in specific volume at the melting temperature Tm.  The curve for the totally amorphous material is continuous but experiences a slight decrease in slope at the glass transition temperature, Tg.  The behavior is intermediate between these extremes for a semi-crystalline polymer in that both melting and glass transition phenomena are observed; Tm and Tg are properties of the respective crystalline and amorphous phases in this semi-crystalline material.  the behaviors represented in will depend on the rate of cooling or heating.
  • 8. FACTORS THAT INFLUENCE MELTING AND GLASS TRANSITION TEMPERATURES Melting Temperature Molecular chemistry and structure:  During melting of a polymer there will be a rearrangement of the molecules in the transformation from ordered to disordered molecular states. Molecular chemistry and structure will influence the ability of the polymer chain molecules to make these rearrangements and, therefore, will also affect the melting temperature. Chemical bonds: Chain stiffness, which is controlled by the ease of rotation about the chemical bonds along the chain, has a pronounced effect.  The presence of double bonds and aromatic groups in the polymer backbone lowers chain flexibility and causes an increase in Tm. Size and type of side groups: Furthermore, the size and type of side groups influence chain rotational freedom and flexibility;
  • 9.  Bulky or large side groups tend to restrict molecular rotation and raise Tm. For example, polypropylene has a higher melting temperature than polyethylene  The CH3 methyl side group for polypropylene is larger than the H atom found on polyethylene. The presence of polar groups:  The presence of polar groups(C l, OH, and CN), even though not excessively large, leads to significant intermolecular Bonding forces and relatively high TmS. This may be verified by comparing the melting temperatures of polypropylene and poly vinyl chloride. Molecular weight:  At relatively low molecular weights, increasing (or chain length) raises Tm Furthermore, the melting of a polymer takes place over a range of temperatures; thus, there will be a range of Tms, rather than a single melting temperature. This is because every polymer will be composed of molecules having a variety of molecular weights (Section 14.5), and because Tm depends on molecular weight. For most polymers, this melting temperature range will normally be on the order of several degrees Celsius.
  • 10. Degree of branching:  The introduction of side branches introduces defects into the crystalline material and lowers the melting temperature. High-density polyethylene, being a predominately linear polymer, has a higher melting temperature than low density polyethylene which has some branching. FACTORS THAT INFLUENCE GLASS TRANSITION TEMPERATURES 1.Molecular characteristics: Upon heating through the glass transition temperature, the amorphous solid polymer transforms from a rigid to a rubbery state. Correspondingly, the molecules that are virtually frozen in position below Tg begin to experience rotational and translational motions above Tg. Thus, the value of the glass transition temperature will depend on molecular characteristics that affect chain stiffness; most of these factors and their influences are the same as for the melting temperature. 2.Molecular weight:  Increasing the molecular weight also tends to raise the glass transition temperature,
  • 11. Branching:  A small amount of branching tends to lower Tg; on the other hand, a high density of branches reduces chain mobility and elevates the glass transition temperature. Some amorphous polymers are cross-linked, which has been observed to elevate Tg; crosslinks restrict molecular motion with a high density of crosslinks, molecular motion is virtually disallowed; long-range molecular motion is prevented, to the degree that these polymers do not experience a glass transition or its accompanying softening. From the preceding discussion it is evident that essentially the same molecular characteristics raise and lower both melting and glass transition temperatures. Normally the value of Tg lies somewhere between 0.5 and 0.8Tm (in Kelvin). Consequently, for a homo-polymer, it is not possible to independently vary both Tm and Tg. A greater degree of control over these two parameters is possible by the synthesis and utilization of co-polymeric materials.